Thermal insulation mortar and processing method thereof

Abstract

The invention relates to the technical field of thermal insulation mortar processing, in particular to thermal insulation mortar and a processing method thereof. The method comprises the steps that end covers on the two sides of a material containing barrel are controlled to rotate, and a cambered surface stirring plate is driven to shovel, turn up and beat and press mortar raw materials at the bottom of the material containing barrel; continuously adding a small amount of filler and admixture into the material containing barrel for multiple times; the mortar obtained by the processing method of the thermal insulation mortar comprises the following raw materials: cement, lime, silicate, a filler, an admixture and water. The filler comprises perlite, vermiculite and expanded perlite; the horizontal cylindrical container is used for containing thermal insulation mortar raw materials, and the size of the stirring structure is increased, so that in the rotating process of the stirring container, the materials in the container can be fully shoveled and turned up, and light materials are pressed to the bottom of the container in the continuous rotating process; the light material and the thermal insulation mortar raw material are fully mixed, and the layering condition of the light material in the preparation process of the thermal insulation mortar is reduced.

Description

Technical Field

[0001] This invention relates to the field of thermal insulation mortar processing technology, specifically, to a thermal insulation mortar and its processing method. Background Technology

[0002] There are two main types of thermal insulation mortar on the market: inorganic thermal insulation mortar and organic thermal insulation mortar. Inorganic thermal insulation mortar includes vitrified microsphere fireproof thermal insulation mortar and composite silicate thermal insulation mortar. Organic thermal insulation mortar includes granulated polystyrene thermal insulation mortar. Thermal insulation mortar uses lightweight materials as aggregates and is mixed with certain modified additives to build an insulation layer on the building surface. It is suitable for dense residential buildings, public buildings, large public places, flammable and explosive places and places with strict fire protection requirements.

[0003] However, due to the density of lightweight materials, mortar raw materials are prone to stratification during the mixing process, which affects the transportation and use of thermal insulation mortar products. Summary of the Invention

[0004] To reduce the stratification of lightweight materials during the preparation of thermal insulation mortar, the present invention adopts the following technical solution:

[0005] The purpose of this invention is to provide a solution for a horizontal cylindrical container for holding thermal insulation mortar raw materials. The size of the mixing structure is increased so that the material inside the container can be fully scooped up and turned over during the rotation of the mixing container. During the continuous rotation, the lightweight material is pressed to the bottom of the container, so that the lightweight material and the thermal insulation mortar raw materials are fully mixed, reducing the stratification of the lightweight material during the preparation of thermal insulation mortar.

[0006] To achieve the above objectives, the present invention provides a method for processing thermal insulation mortar, comprising the following steps:

[0007] Step 1: Add cement, lime, silicate and water into the container;

[0008] Step 2: Control the rotation of the end caps on both sides of the material container to drive the arc-shaped mixing plate to shovel, turn over and press the mortar material at the bottom of the material container;

[0009] Step 3: Continuously add filler and admixture to the material container in small amounts multiple times;

[0010] Step 4: Mix the various raw materials thoroughly to obtain thermal insulation mortar.

[0011] The material container is horizontally positioned on the upper side of support base I and support base II. A filling pipe and a discharge cover are respectively provided on the upper and lower sides of the material container. The end caps are fitted and rotated at the ends of the material container. The two ends of the arc-shaped stirring plate are connected to the two end caps respectively.

[0012] The mortar raw materials obtained by the above-mentioned thermal insulation mortar processing method include cement, lime, silicate, filler, admixture and water.

[0013] The fillers include perlite, vermiculite, and expanded perlite;

[0014] The admixtures include expanding agents, plasticizers, and waterproofing agents. Attached Figure Description

[0015] The following figures are intended only to illustrate and explain the present invention, wherein:

[0016] Figure 1 This is a flowchart of the steps in the thermal insulation mortar processing method of the present invention;

[0017] Figure 2 This is a schematic diagram of the structure of the material container, support I, and support II of the present invention;

[0018] Figure 3 This is a schematic diagram of the material container and the arc-shaped stirring plate of the present invention;

[0019] Figure 4 This is a schematic diagram of the end cap, impeller shaft, and arc-shaped stirring plate of the present invention;

[0020] Figure 5 This is a schematic diagram of the arc-shaped stirring plate, scraper edge, and rocking T-arm of the present invention;

[0021] Figure 6 This is a schematic diagram of the rocking T-arm, corrugated groove ring frame I, and corrugated groove ring frame II of the present invention;

[0022] Figure 7 This is a schematic diagram of the rocking T-arm and sliding column of the present invention;

[0023] Figure 8 This is a schematic diagram of the structure of the corrugated groove ring frame I and the corrugated groove ring frame II of the present invention;

[0024] Figure 9 This is a schematic diagram of the support seat II, the U-shaped lifting seat, and the slotted arm of the present invention.

[0025] In the figure: 11. Material container; 12. Filling pipe; 13. Discharge cover; 14. Fixed edge; 15. Hinge arm; 16. Support seat I; 17. Support seat II; 18. U-shaped lifting seat; 181. Groove arm; 19. Telescopic actuator; 21. End cover; 22. Rotary wheel shaft; 31. Arc-shaped stirring plate; 32. Scraper edge; 33. Flow groove; 34. Rocking T-shaped arm; 341. Sliding column; 41. Corrugated groove ring frame I; 42. L-shaped connecting arm; 43. Corrugated groove ring frame II. Detailed Implementation

[0026] To reduce the delamination of lightweight materials during the preparation of thermal insulation mortar, this invention provides a method for processing thermal insulation mortar, comprising the following steps:

[0027] Step 1: Add cement, lime, silicate and water into the material container 11;

[0028] Step 2: Control the end caps 21 on both sides of the material container 11 to rotate, thereby driving the arc-shaped mixing plate 31 to shovel, turn over and press the mortar material at the bottom of the material container 11.

[0029] Step 3: Continuously add filler and admixture to the material container 11 in small amounts multiple times;

[0030] Step 4: Mix the various raw materials thoroughly to obtain thermal insulation mortar.

[0031] Step 5: Rotate to open the discharge cover 13 at the bottom of the material container 11 to discharge the mixed thermal insulation mortar.

[0032] The material container 11 is horizontally arranged on the upper side of the support base I 16 and the support base II 17. The upper and lower sides of the material container 11 are respectively provided with a filling pipe 12 and a discharge cover 13. The end cover 21 is fitted and rotated at the end of the material container 11. The two ends of the arc-shaped stirring plate 31 are respectively connected to the two end covers 21.

[0033] The mortar raw materials obtained by the above-mentioned thermal insulation mortar processing method include cement, lime, silicate, filler, admixture and water.

[0034] The fillers include perlite, vermiculite, and expanded perlite;

[0035] The admixtures include expanding agents, plasticizers, and waterproofing agents.

[0036] The following describes specific embodiments of the present invention.

[0037] Reference Figure 2-3 The following is an example illustrating how the arc-shaped mixing plate 31 fully mixes the material in the material container 11 in the thermal insulation mortar processing method provided by the present invention:

[0038] The outer side of the end cap 21 of this application is fixedly installed with a rotating shaft 22, and a power component I for controlling the rotation of the rotating shaft 22 is installed on the material container 11.

[0039] The power unit I can use a motor assembly. The geared motor I is mounted on the material container 11 via the bracket I. A drive gear is installed on the output shaft of the geared motor I, and the drive gear is connected to the rotating shaft 22 via a belt.

[0040] Start the geared motors I on both sides, so that the end cover 21 rotates and drives the arc-shaped stirring plate 31 to fully mix the material in the material container 11;

[0041] During this process, fillers and admixtures are continuously added to the material container 11 in small amounts multiple times, so that the arc-shaped stirring plate 31 can fully scoop and turn over the material in the material container 11, and press the lightweight material to the bottom of the material container 11 during continuous rotation, so that the lightweight material and the thermal insulation mortar raw materials are fully mixed, reducing the stratification of the lightweight material during the preparation of thermal insulation mortar.

[0042] The two ends of the arc-shaped stirring plate 31 are respectively attached to the inner wall of the end cover 21.

[0043] The above method ensures that the sand and gravel in the thermal insulation mortar are thoroughly mixed with the thermal insulation material, preventing the thermal insulation material from covering the sand and gravel due to its lower density and affecting the use of the product.

[0044] Reference Figure 3 The following is an embodiment illustrating the connection method of the arc-shaped mixing plate 31 and the end cap 21 in the thermal insulation mortar processing method provided by the present invention:

[0045] The arc-shaped stirring plate 31 of this application is provided with a scraper edge 32 and multiple flow grooves 33.

[0046] The rotating shaft at the end of the arc-shaped stirring plate 31 is inserted into the groove of the end cover 21, and the rotating shaft at the end of the arc-shaped stirring plate 31 can be fixedly connected to the end cover 21 by multiple fasteners.

[0047] Reference Figure 2 The following is an example illustrating an improvement in the connection method between the arc-shaped mixing plate 31 and the end cap 21 in the thermal insulation mortar processing method provided by the present invention, which enhances the mixing effect between the sand and gravel and the lightweight thermal insulation material in the thermal insulation mortar:

[0048] As a further improvement of this application, the rotating shaft at the end of the arc-shaped mixing plate 31 can rotate inside the end cover 21, so that the arc-shaped mixing plate 31 can also reciprocate relative to the end cover 21 during the rotation process, thereby increasing the mixing effect between the sand and gravel and the lightweight insulation material in the insulation mortar.

[0049] At this time, a movable gap is provided between the scraper edge 32 of the arc-shaped stirring plate 31 and the inner wall of the material container 11.

[0050] Specifically: the rotating shaft at the end of the arc-shaped stirring plate 31 passes through the end cover 21 and extends outward to form a driving end. The rotating shaft at the end of the arc-shaped stirring plate 31 is rotatably connected to the end cover 21. A power component II for controlling the rotation of the driving end is provided on the side of the end cover 21.

[0051] The setting of the movement gap allows the arc-shaped stirring plate 31 to swing smoothly inside the material container 11, and during the swinging process of the arc-shaped stirring plate 31, the scraper edge 32 is used to scrape the material adhering to the inner wall of the material container 11.

[0052] Reference Figure 2 The diagram illustrates a first embodiment of the driving end of the arc-shaped mixing plate 31 in the thermal insulation mortar processing method provided by the present invention:

[0053] The driving end of the arc-shaped stirring plate 31 in this application can be a shaft structure;

[0054] At this time, the power component II consists of a motor assembly and a battery. The geared motor II is mounted on the end cover 21 via the bracket II, and the output shaft of the geared motor II is connected to the drive end of the shaft structure via a coupling. The battery provides power to the geared motor II.

[0055] By starting the geared motor II, the drive end is driven to rotate back and forth slightly, causing the arc-shaped mixing plate 31 to shake, thereby increasing the stirring effect of the arc-shaped mixing plate 31 on the thermal insulation mortar material.

[0056] Reference Figure 2 and Figure 4-7 The following illustrates a second embodiment of the driving end of the arc-shaped mixing plate 31 in the thermal insulation mortar processing method provided by the present invention:

[0057] The driving end of this application is a T-shaped arm 34, which is fixedly installed at the end of the rotating shaft of the arc-shaped stirring plate 31. Two sliding columns 341 are provided on the T-shaped arm 34. The two sliding columns 341 are respectively slidably installed in the corrugated groove ring frame I 41 and corrugated groove ring frame II 43 on the material container 11. The T-shaped arm 34, the corrugated groove ring frame I 41 and the corrugated groove ring frame II 43 constitute the power component II.

[0058] During the rotation of the end cover 21, the relative positions of the corrugated groove ring frame I 41 and the corrugated groove ring frame II 43 with the material container 11 remain constant, and are slidably installed in the corrugated groove ring frame I 41 and the corrugated groove ring frame II 43 respectively by two sliding pins 341.

[0059] like Figure 7 As shown, the internal groove structure of the corrugated groove ring frame I 41 and the corrugated groove ring frame II 43 restricts the position of the two sliding columns 341 during the rotation of the arc-shaped mixing plate 31 relative to the corrugated groove ring frame I 41 and the corrugated groove ring frame II 43. This allows the arc-shaped mixing plate 31 to reciprocate relative to the end cover 21 while rotating with it, thereby increasing the mixing effect of the arc-shaped mixing plate 31 on the material, increasing the material preparation efficiency, and improving the processing performance of the equipment for thermal insulation mortar.

[0060] Reference Figure 8-9 The following is an embodiment illustrating the installation and fixation of the corrugated groove ring frame I 41 and the L-shaped connecting arm 42 on the material container 11 in the thermal insulation mortar processing method provided by the present invention:

[0061] The corrugated groove ring frame I 41 of this application is connected to the material container 11 via an L-shaped connecting arm 42, and the corrugated groove ring frame II 43 is fixedly connected to the corrugated groove ring frame I 41.

[0062] The side of the material container 11 is fixedly connected to multiple pairs of fixed edges 14. The arc plate at the end of the L-shaped connecting arm 42 is inserted between one pair of fixed edges 14. The arc plate at the end of the L-shaped connecting arm 42 is fixedly connected to the fixed edges 14 by fasteners.

[0063] Reference Figure 2 and Figure 9 The illustration shows an embodiment of the thermal insulation mortar processing method provided by the present invention, which further enhances the material mixing effect by improving the flowability of the material inside the material container 11:

[0064] The bottom of the material container 11 of this application is fixedly connected to two hinged arms 15, which are respectively connected to support seat I 16 and support seat II 17.

[0065] Specifically: one side of the hinge arm 15 is rotatably connected to the support seat I 16, and a U-shaped lifting seat 18 is vertically slidably installed on the support seat II 17. The U-shaped lifting seat 18 is provided with a groove arm 181. The other side of the hinge arm 15 is slidably connected to the groove arm 181. A telescopic driver 19 for driving the U-shaped lifting seat 18 to move vertically is installed on the support seat II 17.

[0066] The telescopic actuator 19 can be an electric telescopic rod or a hydraulic cylinder;

[0067] Start the telescopic driver 19 to drive the U-shaped lifting seat 18 to move vertically back and forth, so that the end cover 21 on one side of the material container 11 is vertically displaced relative to the end cover 21 on the other side, thereby improving the flow performance of the material inside the material container 11 and further increasing the mixing effect of the material.

Claims

1. A method for processing an insulating mortar, characterized in that, Includes the following steps: Step 1: Add cement, lime, silicate and water into the material container (11); Step 2: Control the end caps (21) on both sides of the material container (11) to rotate, thereby driving the arc-shaped mixing plate (31) to shovel, turn over and press the mortar material at the bottom of the material container (11); Step 3: Continuously add filler and admixture to the material container (11) in small amounts multiple times; Step 4: Mix the various raw materials thoroughly to obtain thermal insulation mortar.

2. The process for processing the insulating mortar according to claim 1, characterized in that: The material container (11) is horizontally arranged on the upper side of the support base I (16) and the support base II (17). The upper and lower sides of the material container (11) are respectively provided with a filling pipe (12) and a discharge cover (13). The end cover (21) is fitted and rotated at the end of the material container (11). The two ends of the arc-shaped stirring plate (31) are respectively connected to the two end covers (21).

3. The process for processing the insulating mortar according to claim 2, characterized in that: A rotating shaft (22) is fixedly installed on the outer side of the end cap (21), and a power component I for controlling the rotation of the rotating shaft (22) is installed on the material container (11).

4. The process for producing an insulating mortar according to claim 2, characterized in that: The arc-shaped stirring plate (31) is provided with a scraper edge (32) and multiple flow grooves (33).

5. The process for producing an insulating mortar according to claim 2, characterized in that: The rotating shaft at the end of the arc-shaped stirring plate (31) is inserted into the groove of the end cover (21), and the rotating shaft at the end of the arc-shaped stirring plate (31) is fixedly connected to the end cover (21) by multiple fasteners.

6. The process for producing an insulating mortar according to claim 2, characterized in that: The rotating shaft at the end of the arc-shaped stirring plate (31) passes through the end cover (21) and extends outward to form a driving end. The rotating shaft at the end of the arc-shaped stirring plate (31) is rotatably connected to the end cover (21). A power component II for controlling the rotation of the driving end is provided on the side of the end cover (21).

7. The method for processing thermal insulation mortar according to claim 6, characterized in that: The drive end is a shaft structure.

8. The method for processing thermal insulation mortar according to claim 6, characterized in that: The drive end is a T-shaped arm (34), which is fixedly installed at the end of the rotating shaft of the arc-shaped stirring plate (31). Two sliding columns (341) are provided on the T-shaped arm (34). The two sliding columns (341) are slidably installed in the corrugated groove ring frame I (41) and corrugated groove ring frame II (43) on the material container (11). The T-shaped arm (34), corrugated groove ring frame I (41) and corrugated groove ring frame II (43) constitute the power component II.

9. The method for processing thermal insulation mortar according to claim 8, characterized in that: The corrugated groove ring frame I (41) is connected to the material container (11) through the L-shaped connecting arm (42), and the corrugated groove ring frame II (43) is fixedly connected to the corrugated groove ring frame I (41).

10. The thermal insulation mortar processed using the thermal insulation mortar processing method according to claim 1, characterized in that, The fillers in the thermal insulation mortar include perlite, vermiculite, and expanded perlite; the admixtures in the thermal insulation mortar include expanding agents, plasticizers, and waterproofing agents.

Images