Dust-free conveying device for thermal insulation materials
By designing a dust-free conveying device, the problems of efficiency loss and water waste caused by manual cleaning in traditional equipment have been solved, realizing automated dust-free processing and water recycling, thereby improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- JIANGSU JIELUN NEW MATERIAL CO LTD
- Filing Date
- 2023-12-07
- Publication Date
- 2026-04-17
AI Technical Summary
Traditional thermal insulation material conveying equipment requires manual cleaning, which affects efficiency. Direct conveying after cleaning may affect product quality, and the cleaning water cannot be recycled, resulting in water waste.
A dust-free conveying device was designed, which utilizes a conveyor belt, nozzles, air drying device and circulating water system to achieve dust-free material handling, air drying and water recycling, reducing manual intervention.
It improved production efficiency, increased the product quality pass rate, and enabled the recycling of water resources, reducing water waste.
Smart Images

Figure CN121872020A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of conveying device technology, and in particular to a dust-free conveying device for thermal insulation materials. Background Technology
[0002] Thermal insulation materials are used to reduce heat conduction and loss, and are commonly used in the construction, industrial, and energy sectors. The background of thermal insulation materials mainly includes the following aspects: Energy conservation and environmental protection needs: Global energy consumption is constantly increasing, causing serious impacts on the environment and resources. To reduce energy consumption and carbon emissions and improve energy efficiency, thermal insulation materials have emerged. They can effectively reduce heat loss and improve the energy efficiency of buildings and equipment, thereby achieving the goal of energy conservation and environmental protection. Greenhouse effect and climate change: Greenhouse gas emissions have led to the exacerbation of global climate change and the greenhouse effect. By using thermal insulation materials, energy consumption in buildings and industrial equipment can be reduced, greenhouse gas emissions can be lowered, and climate change can be mitigated. Tight Energy Demand and Supply: Global energy demand is growing year by year, while energy supply faces challenges and instability. The application of thermal insulation materials can reduce energy consumption, improve energy efficiency, and reduce dependence on energy resources.
[0003] Traditional thermal insulation material conveying equipment requires workers to use additional tools for cleaning the materials during transport to achieve a dust-free environment, which affects overall efficiency. Furthermore, simply continuing to convey and place the materials after cleaning without additional treatment may impact product quality. Additionally, the water used for cleaning is not effectively treated and cannot be recycled, leading to waste of water resources. Therefore, a dust-free conveying device for thermal insulation materials is proposed. Summary of the Invention
[0004] The purpose of this invention is to solve the problems in the existing technology where traditional thermal insulation material conveying equipment requires workers to use additional tools to clean the conveyed thermal insulation materials in a dust-free manner, which affects the overall efficiency. At the same time, if the materials are not cleaned and then directly conveyed and placed without additional treatment, it may affect the product quality. Furthermore, the water used for cleaning is not effectively treated and cannot be recycled, which easily leads to the waste of water resources. Therefore, this invention proposes a dust-free conveying device for thermal insulation materials.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a dust-free conveying device for thermal insulation materials, comprising a hollow first mounting block, a third mounting block fixedly connected to the inner sidewall of the first mounting block, a second mounting block fixedly connected to the lower surface of the first mounting block, the third and second mounting blocks being hollow structures, a fourth and fifth mounting blocks fixedly connected to the inner sidewall of the second mounting block, both the fourth and fifth mounting blocks being hollow structures, an extrusion plate slidably connected between the inner top wall and inner bottom wall of the fifth mounting block, a push-pull rod slidably connected through the sidewall of the fifth mounting block, and a fixed through-mounted... A second connecting pipe is connected, and the end of the second connecting pipe away from the fifth mounting block is fixedly connected to the third mounting block through it. Multiple nozzles are fixedly connected through the bottom wall of the third mounting block. Ventilation holes are opened in the bottom wall of the fifth mounting block. A sliding block is fixedly connected to the end of the push-pull rod away from the fifth mounting block. An oblong hole is opened on the sliding block. A first rotating shaft is rotatably connected through the side wall of the second mounting block via a bearing. A turntable is fixedly connected through the end of the first rotating shaft located inside the second mounting block. A smooth rod is fixedly connected to the side wall of the turntable. The smooth rod is slidably connected to the sliding block through the oblong hole. The sliding block is slidably connected to the turntable.
[0006] In the aforementioned dust-free conveying device for thermal insulation material, a third connecting pipe is fixedly connected through the bottom wall of the first mounting block. The end of the third connecting pipe away from the first mounting block is fixedly connected through the fourth mounting block. Two fourth rotating shafts are fixedly connected through the top wall of the fourth mounting block via bearings. A fourth gear and a fifth gear are fixedly connected through the outer ends of the two fourth rotating shafts, respectively. The fourth gear and the fifth gear mesh with each other. A second rack is fixedly connected to the side wall of the sliding block near the fourth mounting block. The second rack meshes with the fifth gear. Multiple blades are fixedly connected to the section of each of the two fourth rotating shafts inside the fourth mounting block. A filter screen is fixedly connected to the inner side wall of the opposite side of the fourth mounting block. A first connecting pipe is fixedly connected through the side wall of the fourth mounting block. The end of the first connecting pipe away from the fourth mounting block is fixedly connected through the fifth mounting block.
[0007] In the aforementioned dust-free conveying device for thermal insulation material, the top wall of the second mounting block is rotatably connected to a second rotating shaft via a bearing. A first gear is fixedly connected to a section of the second rotating shaft inside the second mounting block. A first rack is fixedly connected to the side wall of the sliding block away from the fourth mounting block, and the first rack meshes with the first gear. A second gear is fixedly connected to a section of the second rotating shaft outside the second mounting block. A third rotating shaft is rotatably connected to the top wall of the first mounting block via a bearing. Multiple fan blades are fixedly connected to one end of each of the two third rotating shafts inside the first mounting block. A third gear is fixedly connected to a section of each of the two third rotating shafts outside the first mounting block, and the third gear meshes with the second gear.
[0008] In the aforementioned dust-free conveying device for thermal insulation material, each sidewall of the first mounting block has a through hole, and the first mounting block is slidably connected to a conveyor belt through the through hole.
[0009] In the above-mentioned dust-free conveying device for thermal insulation material, a motor is fixedly connected to the side wall of the second mounting block by a bracket, and the output end of the motor is fixedly connected to one end of the first rotating shaft located outside the second mounting block.
[0010] In the aforementioned dust-free conveying device for thermal insulation material, the depth of the internal space of the first mounting block gradually increases from the periphery towards the third connecting pipe. Both the first and second connecting pipes are equipped with one-way valves.
[0011] Compared with existing technologies, the advantages of this invention are: Because traditional thermal insulation material conveying equipment requires workers to use additional tools to clean the thermal insulation material during the conveying process, which affects the overall efficiency, the present invention, the thermal insulation material dust-free conveying device, directly performs dust-free treatment on the material during the material transportation process, without the need for additional manual operation, thus improving the overall production efficiency. Because traditional thermal insulation material conveying equipment continues to convey and place the thermal insulation material directly after dust-free cleaning without additional treatment, which may affect product quality, the present invention, the thermal insulation material dust-free conveying device, improves the overall product qualification rate by directly air-drying the material after dust-free treatment. Because traditional thermal insulation material conveying equipment does not effectively treat the water used during the dust-free processing of materials, it cannot be recycled and easily leads to the waste of water resources. Therefore, this new type of thermal insulation material dust-free conveying device directly collects and treats the water used to achieve the effect of secondary recycling, thereby improving the utilization rate of water resources. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of a dust-free conveying device for thermal insulation materials proposed in this invention; Figure 2 for Figure 1 Side view in the middle; Figure 3 for Figure 1 Enlarged view of point A in the image; Figure 4 for Figure 1 Enlarged view of point B in the image; Figure 5 for Figure 1 Enlarged view of point C in the image.
[0013] In the diagram: 1 First mounting block, 2 Second mounting block, 3 Through hole, 4 Conveyor belt, 5 Extrusion plate, 6 Turntable, 7 First rotating shaft, 8 Sliding block, 9 Smooth rod, 10 Filter screen, 11 Waist-shaped hole, 12 First rack, 13 First gear, 14 Push-pull rod, 15 Second rack, 16 Second rotating shaft, 17 Second gear, 18 Fan blade, 19 Third rotating shaft, 20 Third gear, 21 First connecting pipe, 22 Motor, 23 Second connecting pipe, 24 Third mounting block, 25 Nozzle, 26 Fourth gear, 27 Fifth gear, 28 Fourth rotating shaft, 29 Third connecting pipe, 30 Rotary blade, 31 Fourth mounting block, 32 Filter screen, 33 Fifth mounting block, 34 Ventilation hole. Detailed Implementation
[0014] The following examples are for illustrative purposes only and are not intended to limit the scope of the invention. Example
[0015] Reference Figures 1-5A dust-free conveying device for thermal insulation materials includes a hollow first mounting block 1. A third mounting block 24 is fixedly connected to the inner wall of the first mounting block 1. A second mounting block 2 is fixedly connected to the lower surface of the first mounting block 1. The third mounting block 24 and the second mounting block 2 are hollow structures. A fourth mounting block 31 and a fifth mounting block 33 are fixedly connected to the inner wall of the second mounting block 2. Both the fourth mounting block 31 and the fifth mounting block 33 are hollow structures. An extrusion plate 5 is slidably connected between the inner top wall and the inner bottom wall of the fifth mounting block 33. A push-pull rod 14 is slidably connected through the side wall of the fifth mounting block 33. A second connecting pipe 23 is fixedly connected through the side wall of the fifth mounting block 33. One end of the tube 23 away from the fifth mounting block 33 is fixedly connected to the third mounting block 24. Multiple nozzles 25 are fixedly connected through the bottom wall of the third mounting block 24. A ventilation hole 34 is provided on the bottom wall of the fifth mounting block 33. A sliding block 8 is fixedly connected to one end of the push-pull rod 14 away from the fifth mounting block 33. An oblong hole 11 is provided on the sliding block 8. A first rotating shaft 7 is rotatably connected through the side wall of the second mounting block 2 via a bearing. A turntable 6 is fixedly connected through the end of the first rotating shaft 7 located inside the second mounting block 2. A smooth rod 9 is fixedly connected to the side wall of the turntable 6. The smooth rod 9 is slidably connected through the oblong hole 11 to the sliding block 8. The sliding block 8 is slidably connected to the turntable 6.
[0016] A third connecting pipe 29 is fixedly connected through the bottom wall of the first mounting block 1. The end of the third connecting pipe 29 away from the first mounting block 1 is fixedly connected through the fourth mounting block 31. Two fourth rotating shafts 28 are fixedly connected through the top wall of the fourth mounting block 31 via bearings. A fourth gear 26 and a fifth gear 27 are fixedly connected through the ends of the two fourth rotating shafts 28 located outside the fourth mounting block 31, respectively. The fourth gear 26 and the fifth gear 27 mesh with each other. A second rack 15 is fixedly connected to the side wall of the sliding block 8 near the fourth mounting block 31. The second rack 15 meshes with the fifth gear 27. Multiple blades 30 are fixedly connected to the sections of the two fourth rotating shafts 28 located inside the fourth mounting block 31. A filter screen 10 is fixedly connected to the inner side wall of the opposite side of the fourth mounting block 31. A first connecting pipe 21 is fixedly connected through the side wall of the fourth mounting block 31. The end of the first connecting pipe 21 away from the fourth mounting block 31 is fixedly connected through the fifth mounting block 33.
[0017] The top wall of the second mounting block 2 is rotatably connected to a second rotating shaft 16 via a bearing. A first gear 13 is fixedly connected to a section of the second rotating shaft 16 inside the second mounting block 2. A first rack 12 is fixedly connected to the side wall of the sliding block 8 away from the fourth mounting block 31. The first rack 12 meshes with the first gear 13. A second gear 17 is fixedly connected to a section of the second rotating shaft 16 outside the second mounting block 2. The top wall of the first mounting block 1 is rotatably connected to a third rotating shaft 19 via a bearing. Multiple fan blades 18 are fixedly connected to one end of each of the two third rotating shafts 19 inside the first mounting block 1. A third gear 20 is fixedly connected to a section of each of the two third rotating shafts 19 outside the first mounting block 1. The third gear 20 meshes with the second gear 17.
[0018] The first mounting block 1 has through holes 3 on its opposite sidewalls. The first mounting block 1 is slidably connected to a conveyor belt 4 through the through holes 3, which facilitates the transport of heat insulation materials to be cleaned by the conveyor belt 4.
[0019] A motor 22 is fixedly connected to the side wall of the second mounting block 2 via a bracket. The output end of the motor 22 is fixedly connected to the end of the first rotating shaft 7 located outside the second mounting block 2, and the motor 22 serves as the drive system for the entire device.
[0020] The depth of the internal space of the first mounting block 1 gradually increases from the perimeter towards the third connecting pipe 29. Both the first connecting pipe 21 and the second connecting pipe 23 are equipped with one-way valves. The one-way valve inside the first connecting pipe 21 only allows liquid to enter the fifth mounting block 33 from the fourth mounting block 31 through the first connecting pipe 21. The one-way valve inside the second connecting pipe 23 only allows liquid to enter the third mounting block 24 from the fifth mounting block 33 through the second connecting pipe 23. This ensures that the liquid inside the fourth mounting block 31, the fifth mounting block 33, and the third mounting block 24 flows in only one direction, preventing liquid backflow from affecting the operation of the entire device.
[0021] In this invention, the insulation material to be cleaned is first placed onto the conveyor belt 4 through the through hole 3, so that the insulation material moves with the conveyor belt 4. Then, the motor 22 is started, which drives the first rotating shaft 7, which is fixedly connected to the output end of the motor 22, to rotate. This drives the turntable 6, which is fixedly connected to the first rotating shaft 7, to rotate. This drives the smooth rod 9, which is fixedly connected to the side wall of the turntable 6, to rotate around the first rotating shaft 7. This drives the smooth rod 9, which is slidably connected to the sliding block 8, to reciprocate. This drives the push-pull rod 14, which is fixedly connected to the side wall of the sliding block 8, to reciprocate. When the push-pull rod 14 moves towards the fourth... When mounting block 31 moves, the liquid inside the fifth mounting block 33 is squeezed into the third mounting block 24 through the second connecting pipe 23. Multiple nozzles 25 perform dust-free treatment on the material to be dusted. When the push-pull rod 14 moves away from the fourth mounting block 31, the liquid inside the fourth mounting block 31 is pumped into the fifth mounting block 33 through the first connecting pipe 21. At the same time, with the reciprocating movement of the sliding block 8, the second rack 15, which is fixedly connected to the side wall of the sliding block 8, also reciprocates. When the second rack 15 moves towards the fourth mounting block 31, the second gear 17 meshing with the second rack 15 drives another first gear. 16 rotates forward, stirring the water inside the fourth mounting block 31. When the second rack 15 moves away from the fourth mounting block 31, the second gear 17, meshing with the second rack 15, drives the other first gear 16 to rotate in the opposite direction, stirring the water inside the fourth mounting block 31 in the opposite direction to achieve better stirring of the water inside the fourth mounting block 31 and prevent a large amount of blockage in the water from accumulating and clogging the entire filter screen 10, thus preventing water from flowing. At the same time, with the reciprocating motion of the sliding block 8, the first rack 12, which is fixedly connected to the side wall of the sliding block 8, also reciprocates. When the first rack 12 moves towards the fourth mounting block 31... During operation, the first gear 13, which meshes with the first rack 12, rotates, thereby causing the second rotating shaft 16, which is fixedly connected to the first gear 13, to rotate. This, in turn, causes the second gear 17, which is fixedly connected to the second rotating shaft 16, to rotate, thereby causing the third gear 20, which meshes with the second gear 17, to rotate. This, in turn, causes the other third gear 20 to rotate in reverse, thus causing the two third rotating shafts 19 to rotate in opposite directions. This achieves the purpose of ensuring that the two fans inside the first mounting block 1 rotate in opposite directions, one in the forward direction and the other in the reverse direction, thus ensuring that there is always a fan drying the material as it moves along the conveyor belt.
[0022] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.
Claims
1. Dust-free conveying device for thermal insulation materials, comprising a hollow first mounting block (1), characterized in that, A third mounting block (24) is fixedly connected to the inner wall of the first mounting block (1), and a second mounting block (2) is fixedly connected to the lower surface of the first mounting block (1). The third mounting block (24) and the second mounting block (2) are hollow structures. A fourth mounting block (31) and a fifth mounting block (33) are fixedly connected to the inner wall of the second mounting block (2). The fourth mounting block (31) and the fifth mounting block (33) are both hollow structures. An extrusion plate (5) is slidably connected between the inner top wall and the inner bottom wall of the fifth mounting block (33). A push-pull rod (14) is slidably connected through the side wall of the fifth mounting block (33). A second connecting pipe (23) is fixedly connected through the side wall of the fifth mounting block (33). The end of the second connecting pipe (23) away from the fifth mounting block (33) is connected to... The third mounting block (24) is fixedly connected through the bottom wall of the third mounting block (24), and multiple nozzles (25) are fixedly connected through the bottom wall of the fifth mounting block (33). A ventilation hole (34) is opened on the bottom wall of the fifth mounting block (33). A sliding block (8) is fixedly connected to the end of the push-pull rod (14) away from the fifth mounting block (33). A waist-shaped hole (11) is opened on the sliding block (8). A first rotating shaft (7) is rotatably connected through the side wall of the second mounting block (2) via a bearing. A turntable (6) is fixedly connected through the end of the first rotating shaft (7) located inside the second mounting block (2). A smooth rod (9) is fixedly connected to the side wall of the turntable (6). The smooth rod (9) is slidably connected through the waist-shaped hole (11) to the sliding block (8). The sliding block (8) is slidably connected to the turntable (6).
2. A dust-free conveying device for thermal insulation materials according to claim 1, characterized in that The bottom wall of the first mounting block (1) is fixedly connected to a third connecting pipe (29). The end of the third connecting pipe (29) away from the first mounting block (1) is fixedly connected to the fourth mounting block (31). The top wall of the fourth mounting block (31) is fixedly connected to two fourth rotating shafts (28) through bearings. The ends of the two fourth rotating shafts (28) located outside the fourth mounting block (31) are respectively fixedly connected to a fourth gear (26) and a fifth gear (27). The fourth gear (26) and the fifth gear (27) mesh with each other. The sliding block (8) is close to the fourth... A second rack (15) is fixedly connected to one side wall of the mounting block (31). The second rack (15) meshes with the fifth gear (27). A number of blades (30) are fixedly connected to a section of each of the two fourth rotating shafts (28) located inside the fourth mounting block (31). A filter screen (10) is fixedly connected to the inner side wall of the opposite side of the fourth mounting block (31). A first connecting pipe (21) is fixedly connected through the side wall of the fourth mounting block (31). The end of the first connecting pipe (21) away from the fourth mounting block (31) is fixedly connected through the fifth mounting block (33).
3. A dustless transfer device for thermal insulation materials according to claim 1, characterized in that The top wall of the second mounting block (2) is rotatably connected to a second rotating shaft (16) through a bearing. A first gear (13) is fixedly connected to a section of the second rotating shaft (16) inside the second mounting block (2). A first rack (12) is fixedly connected to the side wall of the sliding block (8) away from the fourth mounting block (31). The first rack (12) meshes with the first gear (13). A second gear (17) is fixedly connected to a section of the second rotating shaft (16) outside the second mounting block (2). A third rotating shaft (19) is rotatably connected to the top wall of the first mounting block (1) through a bearing. Multiple fan blades (18) are fixedly connected to one end of each of the two third rotating shafts (19) inside the first mounting block (1). A third gear (20) is fixedly connected to a section of each of the two third rotating shafts (19) outside the first mounting block (1). The third gear (20) meshes with the second gear (17).
4. The dust-free conveying device for thermal insulation materials according to claim 2, characterized in that, The first mounting block (1) has through holes (3) on its opposite side wall, and the first mounting block (1) is slidably connected to a conveyor belt (4) through the through holes (3).
5. The dust-free conveying device for thermal insulation materials according to claim 1, characterized in that, A motor (22) is fixedly connected to the side wall of the second mounting block (2) by a bracket. The output end of the motor (22) is fixedly connected to one end of the first rotating shaft (7) located outside the second mounting block (2).
6. The dust-free conveying device for thermal insulation materials according to claim 2, characterized in that, The depth of the internal space of the first mounting block (1) gradually increases from the periphery to the third connecting pipe (29). Both the first connecting pipe (21) and the second connecting pipe (23) are equipped with one-way valves.