Intelligent pressing plate management system based on data analysis
By designing an intelligent pressure plate management system based on data analysis, the problem of low intelligence level in existing pressure plate management systems has been solved, enabling full-process monitoring and management of the pressure plates and ensuring their safety and stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- ANHUI ZHUANDE INFORMATION TECHNOLOGY CO LTD
- Filing Date
- 2023-12-26
- Publication Date
- 2026-04-17
AI Technical Summary
The existing pressure plate management system has a simple management mode and a low level of intelligence, resulting in poor management effectiveness.
Design an intelligent pressure plate management system based on data analysis, including a pressure plate information acquisition module, a storage environment acquisition module, a usage information acquisition module, a transportation information acquisition module, and a data processing module. Generate first management information, second management information, third management information, and fourth management information, and send them to a preset receiving terminal through an information sending module.
It enables comprehensive monitoring and management of pressure plates from storage, use, transportation to installation, ensuring the safety of pressure plates, timely detection of abnormalities, prevention of damage and corrosion, and improving the level of intelligence in management.
Smart Images
Figure CN121883203A_ABST
Abstract
Description
Technical Field
[0002] This invention relates to the field of pressure plate management, and more specifically to an intelligent pressure plate management system based on data analysis. Background Technology
[0003] Cable clamps are an important piece of equipment in substations, primarily used to connect and secure conductive connectors. Cable clamps are typically made of metal plates or alloy materials, featuring high strength, good conductivity, corrosion resistance, and wear resistance. Their main function is to tightly connect cable heads, busbars, and other connectors to other equipment or lines. The use of cable clamps ensures tight connections, guaranteeing the safe operation of the power system. Simultaneously, they protect connectors from external physical forces.
[0004] Managing the pressure plates in a substation through a pressure plate management system can reduce the burden of manual management.
[0005] Existing pressure plate management systems have a single management mode and low level of intelligence, resulting in poor management performance and impacting their use. Therefore, an intelligent pressure plate management system based on data analysis is proposed. Summary of the Invention
[0006] The technical problem to be solved by this invention is: how to solve the problem that the existing pressure plate management system has a single management mode and low level of intelligence, resulting in poor management effect and a certain impact on the use of the pressure plate management system. The invention provides an intelligent pressure plate management system based on data analysis.
[0007] The present invention solves the above-mentioned technical problems through the following technical solutions: the present invention includes a pressure plate information acquisition module, a storage environment acquisition module, a usage information acquisition module, a transportation information acquisition module, a data processing module, and an information sending module; The pressure plate information acquisition module is used to collect pressure plate information, the storage environment acquisition module is used to collect storage environment information, the usage information acquisition module is used to collect pressure plate usage information, and the transportation information acquisition module is used to collect pressure plate transportation information. The data processing module is used to process the pressure plate information, storage environment information, pressure plate usage information and pressure plate transportation information to generate first management information, second management information, third management information and fourth management information; The information sending module is used to send the first management information, the second management information, the third management information, and the fourth management information to a preset receiving terminal after the first management information, the second management information, the third management information, and the fourth management information are generated.
[0008] Furthermore, the specific processing procedure for the first management information is as follows: extract the collected pressure plate information, which includes real-time pressure plate weight information and real-time pressure plate image information; process the pressure plate weight information to obtain the first evaluation parameter; process the pressure plate real-time image information to obtain the second evaluation parameter; and generate the first management information when either the first evaluation parameter or the second evaluation parameter is abnormal.
[0009] Furthermore, the process of obtaining the first evaluation parameter and the process of determining the anomaly of the first evaluation parameter are as follows: extract the collected real-time pressure plate weight information and mark it as K1, then collect the preset pressure plate standard weight information and mark it as K2, and obtain the first evaluation parameter Kk through the formula |K1-K2|*α=Kk, 0.95≤α≤0.98, α is inversely proportional to the preset pressure plate standard weight information K2, the larger K2 is, the smaller α is, and the smaller K2 is, the larger α is.
[0010] Furthermore, the process of obtaining the second evaluation parameter and the process of determining the anomaly of the second evaluation parameter are as follows: extract the real-time image information of the pressure plate, which is the image information of the pressure plate surface taken from directly above the pressure plate; process the real-time image information of the pressure plate to obtain the real-time pressure plate surface area information; mark the real-time surface area information of the pressure plate as M1; then collect the standard surface area information of the pressure plate and mark it as M2; calculate the absolute value of the difference between M1 and M2 to obtain the area evaluation difference Mm; Then, extract the real-time image information of the pressure plate and compare it with the surface image collected when the pressure plate is put into storage to obtain real-time similarity information. The area assessment difference Mm, together with the real-time similarity information, constitutes the second assessment parameter; When the area assessment difference Mm is greater than the preset value or the time similarity information is less than the preset value, it indicates that the second assessment parameter is abnormal.
[0011] Furthermore, the specific processing procedure for the second management information is as follows: extract the collected storage environment information, which includes storage environment humidity information, storage location ventilation information, and information on the number of abnormal items in the storage environment; The storage environment information is processed to obtain the first environmental assessment parameter, and the ventilation information of the storage location is processed to obtain the second environmental assessment parameter; When any one of the first environmental assessment parameter, the second environmental assessment parameter, or the information on the quantity of abnormal items stored in the storage of environmental abnormalities is abnormal, the second management information is generated.
[0012] Furthermore, the specific process for collecting the ventilation information of the storage location is as follows: a preset number of x wind force acquisition devices are randomly set in the warehouse where the pressure plate is stored, and the distance between each device is at least a preset distance p. Then, x wind force information collected by the x wind force acquisition devices is collected, and the x wind force information is the ventilation information of the storage location, where x ≥ 4. The process of obtaining the quantity information of abnormal items in the storage environment is as follows: Extract the storage location of the pressure plate, draw a circle with the center of the pressure plate storage location as the center point and a preset length as the radius to obtain the preliminary evaluation area, and then draw a rectangle circumscribed to the obtained preliminary evaluation area based on the preliminary evaluation area to obtain the real-time evaluation area. Then, collect the quantity of preset types of items in the real-time evaluation area to obtain the quantity information of abnormal items in the storage environment. The preset types of items include flammable and explosive materials.
[0013] Furthermore, the process for obtaining the first environmental assessment parameter, the second environmental assessment parameter, and the information on the quantity of abnormal items in the storage environment, as well as the anomaly judgment process, are as follows: Within a preset time period, the humidity information of the storage environment is collected q times continuously. Then, the average value of the humidity information of the storage environment is calculated, which is the first environmental assessment parameter. When the first environmental assessment parameter is greater than the preset value, it indicates that there is an anomaly. Extract the collected ventilation information from the storage location, extract x wind force information from the ventilation information, calculate the average of the x wind force information, and obtain the second environmental assessment parameter. When the second environmental assessment parameter is less than the preset value, it indicates that there is an anomaly. Extract the quantity information of abnormal items in the storage environment. When the quantity information of abnormal items in the storage environment is greater than a preset value, it indicates that there is an anomaly.
[0014] Furthermore, the specific processing procedure for the third management information is as follows: extract the collected pressure plate usage information, which includes the direction of the pressure plate opening, the distance between pressure plates, and the setting and location of the pressure plate usage identifier; When the opening end of the pressure plate is facing downwards, third management information is generated. When the distance between the pressure plates is less than the preset value, third management information is generated. When the pressure plate purpose identifier is set to "set", third management information is generated. When the pressure plate purpose identifier is not in the preset position, third management information is generated.
[0015] Furthermore, the specific processing procedure for the fourth management information is as follows: extract the collected pressure plate transportation information, which includes the pressure plate force information and the vibration force information of the pressure plate during transportation. When the pressure plate under stress during transportation exceeds the preset value, the fourth management information is generated. When the vibration force on the pressure plate during transportation exceeds the preset value for a preset duration, the fourth management information is generated.
[0016] Compared with existing technologies, this invention has the following advantages: This intelligent pressure plate management system based on data analysis processes pressure plate information, storage environment information, pressure plate usage information, and pressure plate transportation information to generate first management information, second management information, third management information, and fourth management information. This achieves comprehensive monitoring and management of substation pressure plates from storage, use, transportation to installation, ensuring pressure plate safety. The first management information, generated during pressure plate entry or exit, allows users to understand whether the pressure plates are functioning correctly, thus ensuring stable use of subsequent pressure plates. The second management information... The system manages the storage status of pressure plates, promptly detecting any abnormalities in their storage locations and preventing corrosion caused by poor ventilation and high humidity. Third-level management information is generated to manage the pressure plates after installation, ensuring their safety and compliance with predetermined requirements and preventing damage due to improper installation. Fourth-level management information is generated to comprehensively monitor and manage the pressure plates during transportation, preventing damage caused by vibration and excessive stress from going undetected after arrival. This achieves fully intelligent pressure plate management, making the system more worthy of widespread adoption. Attached Figure Description
[0017] Figure 1 This is a system block diagram of the present invention. Detailed Implementation
[0018] The embodiments of the present invention are described in detail below. These embodiments are implemented based on the technical solution of the present invention, and provide detailed implementation methods and specific operation processes. However, the scope of protection of the present invention is not limited to the following embodiments.
[0019] like Figure 1 As shown, this embodiment provides a technical solution: an intelligent pressure plate management system based on data analysis, including a pressure plate information acquisition module, a storage environment acquisition module, a usage information acquisition module, a transportation information acquisition module, a data processing module, and an information sending module; The pressure plate information acquisition module is used to collect pressure plate information, the storage environment acquisition module is used to collect storage environment information, the usage information acquisition module is used to collect pressure plate usage information, and the transportation information acquisition module is used to collect pressure plate transportation information. The data processing module is used to process the pressure plate information, storage environment information, pressure plate usage information and pressure plate transportation information to generate first management information, second management information, third management information and fourth management information; The information sending module is used to send the first management information, the second management information, the third management information, and the fourth management information to a preset receiving terminal after the first management information, the second management information, the third management information, and the fourth management information are generated; This invention generates first, second, third, and fourth management information by processing information on the pressure plate, storage environment, usage, and transportation of the pressure plate. This enables comprehensive monitoring and management of the entire process from storage, use, transportation to installation, ensuring the safety of the pressure plates. The first management information, generated during the pressure plate's entry into or exit from the warehouse, allows users to understand whether the pressure plate is functioning properly, ensuring stable use. The second management information manages the storage conditions of the pressure plates, promptly detecting abnormalities in storage locations and preventing corrosion caused by poor ventilation or high humidity. The third management information manages the pressure plates after installation, ensuring they meet safety requirements and preventing damage due to improper installation. The fourth management information provides comprehensive monitoring and management during transportation, preventing damage caused by vibration or excessive stress from going undetected after arrival. This comprehensive management achieves complete pressure plate management.
[0020] The specific processing procedure for the first management information is as follows: extract the collected pressure plate information, which includes real-time pressure plate weight information and real-time pressure plate image information; process the pressure plate weight information to obtain the first evaluation parameter; process the pressure plate real-time image information to obtain the second evaluation parameter; when either the first evaluation parameter or the second evaluation parameter is abnormal, the first management information is generated. The specific content of the first management information generated by the first assessment parameter abnormality is: The weight of the pressure plate has changed abnormally. Please conduct a comprehensive inspection of the pressure plate. The specific content of the first management information generated by the second assessment parameter anomaly is: the pressure plate has abnormal corrosion or abnormal missing parts. Please conduct a comprehensive inspection of the pressure plate.
[0021] The acquisition process and anomaly determination process of the first evaluation parameter are as follows: Extract the collected real-time pressure plate weight information and mark it as K1. Then, collect the preset standard pressure plate weight information and mark it as K2. Obtain the first evaluation parameter Kk using the formula |K1-K2|*α=Kk, where 0.95≤α≤0.98. α is inversely proportional to the preset standard pressure plate weight information K2. The larger K2 is, the smaller α is, and the smaller K2 is, the larger α is. The acquisition process and anomaly determination process of the second evaluation parameter are as follows: Extract the collected real-time image information of the pressure plate. The real-time image information of the pressure plate is the image information of the pressure plate surface taken from directly above the pressure plate. Process the real-time image information of the pressure plate to obtain the real-time pressure plate surface area information. Mark the real-time surface area information of the pressure plate as M1. Then, collect the standard surface area information of the pressure plate and mark it as M2. Calculate the absolute value of the difference between M1 and M2 to obtain the area evaluation difference Mm.
[0022] Then, extract the real-time image information of the pressure plate and compare it with the surface image collected when the pressure plate is put into storage to obtain real-time similarity information. The area assessment difference Mm, together with the real-time similarity information, constitutes the second assessment parameter; When the area evaluation difference Mm is greater than the preset value or the time similarity information is less than the preset value, it indicates that the second evaluation parameter is abnormal. Through the above process, more accurate first and second evaluation parameters were obtained, thereby ensuring the accuracy of the generation of first management information.
[0023] The specific processing procedure for the second management information is as follows: Extract the collected storage environment information, which includes storage environment humidity information, storage location ventilation information, and information on the number of abnormal items in the storage environment; The storage environment information is processed to obtain the first environmental assessment parameter, and the ventilation information of the storage location is processed to obtain the second environmental assessment parameter; When any one of the first environmental assessment parameter or the second environmental assessment parameter, which stores information on the quantity of abnormal items in the environment, is abnormal, second management information is generated. The specific content of the second management information generated when the first environmental assessment parameter is abnormal is: The ambient humidity is too high. Please dehumidify the storage environment and check whether the pressure plate is corroded. The specific content of the second management information generated when the second environmental assessment parameter is abnormal is: the environmental ventilation effect is poor and the ventilation effect needs to be improved. When the number of items in the storage environment is abnormal, the second management information generated is as follows: There are too many flammable and explosive items in the storage environment. Please change the storage location by pressing the plate.
[0024] The specific process for collecting ventilation information at the storage location is as follows: a preset number of x wind force acquisition devices are randomly set up in the warehouse where the pressure plates are stored. The distance between each device is at least a preset distance p. Then, x wind force data collected by the x wind force acquisition devices are collected. The x wind force data is the ventilation information at the storage location, where x ≥ 4. The process of obtaining the quantity information of abnormal items in the storage environment is as follows: Extract the storage location of the pressure plate, draw a circle with the center of the pressure plate storage location as the center point and a preset length as the radius to obtain the preliminary evaluation area, and then draw a rectangle circumscribed to the obtained preliminary evaluation area based on the preliminary evaluation area to obtain the real-time evaluation area. Then, collect the quantity of preset types of items in the real-time evaluation area to obtain the quantity information of abnormal items in the storage environment. The preset types of items include flammable and explosive materials. The process for obtaining the first environmental assessment parameter, the second environmental assessment parameter, and the information on the quantity of abnormal items in the storage environment, as well as the anomaly judgment process, are as follows: Within a preset time period, the humidity information of the storage environment is collected q times continuously. Then, the average value of the humidity information of the storage environment is calculated, which is the first environmental assessment parameter. When the first environmental assessment parameter is greater than the preset value, it indicates that there is an anomaly. Extract the collected ventilation information from the storage location, extract x wind force information from the ventilation information, calculate the average of the x wind force information, and obtain the second environmental assessment parameter. When the second environmental assessment parameter is less than the preset value, it indicates that there is an anomaly. Extract the quantity information of abnormal items in the storage environment. When the quantity information of abnormal items in the storage environment is greater than a preset value, it indicates that there is an anomaly. Through the above process, more accurate first environmental assessment parameters, second environmental assessment parameters, and information on the quantity of abnormal items in the storage environment can be obtained, thereby ensuring the accuracy of the second management information generation.
[0025] The specific processing procedure for the third management information is as follows: extract the collected pressure plate usage information, which includes the direction of the pressure plate opening, the distance between pressure plates, and the setting and location of the pressure plate usage markings; When the opening end of the pressure plate is facing downwards, the third management information is generated. At this time, the content of the third management information is that the opening end of the pressure plate is in an abnormal direction and needs to be installed and adjusted. When the distance between the pressure plates is less than the preset value, third management information is generated. At this time, the content of the third management information is that the distance between the pressure plates is too small and needs to be adjusted during installation. When the pressure plate usage identifier is set to "Set", third management information is generated. At this time, the specific content of the third management information, the pressure plate usage identifier setting, is abnormal and needs to be reset. When the pressure plate usage label is not in the preset position, third management information is generated. At this time, the specific content of the third management information is that the pressure plate usage label position setting is abnormal, and the label position needs to be reset.
[0026] The specific processing procedure for the fourth management information is as follows: extract the collected pressure plate transportation information, which includes the pressure plate force information and the vibration force information of the pressure plate during transportation. When the pressure plate under stress during transportation exceeds the preset value, a fourth management message is generated. At this time, the fourth management message indicates that the pressure plate is under abnormal stress and the pressure plate should be replaced. When the vibration force on the pressure plate during transportation exceeds the preset value for a preset time, the fourth management information is generated. At this time, the fourth management information is that the pressure plate is subjected to excessive vibration and the pressure plate should be replaced.
[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0028] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0029] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.
Claims
1. A data analysis based intelligent pressboard management system, characterized in that, It includes a pressure plate information acquisition module, a storage environment acquisition module, a usage information acquisition module, a transportation information acquisition module, a data processing module, and an information sending module; The pressure plate information acquisition module is used to collect pressure plate information, the storage environment acquisition module is used to collect storage environment information, the usage information acquisition module is used to collect pressure plate usage information, and the transportation information acquisition module is used to collect pressure plate transportation information. The data processing module is used to process the pressure plate information, storage environment information, pressure plate usage information and pressure plate transportation information to generate first management information, second management information, third management information and fourth management information; The information sending module is used to send the first management information, the second management information, the third management information, and the fourth management information to a preset receiving terminal after the first management information, the second management information, the third management information, and the fourth management information are generated.
2. The intelligent presspad management system based on data analysis according to claim 1, characterized in that: The specific processing procedure for the first management information is as follows: extract the collected pressure plate information, which includes real-time pressure plate weight information and real-time pressure plate image information; process the pressure plate weight information to obtain the first evaluation parameter; process the pressure plate real-time image information to obtain the second evaluation parameter; and generate the first management information when either the first evaluation parameter or the second evaluation parameter is abnormal.
3. The intelligent presspad management system based on data analysis according to claim 2, characterized in that: The process of obtaining the first evaluation parameter and the process of determining the anomaly of the first evaluation parameter are as follows: Extract the collected real-time pressure plate weight information and mark it as K1. Then collect the preset pressure plate standard weight information and mark it as K2. Obtain the first evaluation parameter Kk through the formula |K1-K2|*α=Kk, where 0.95≤α≤0.
98. α is inversely proportional to the preset pressure plate standard weight information K2. The larger K2 is, the smaller α is, and the smaller K2 is, the larger α is.
4. The intelligent presspad management system based on data analysis according to claim 2, characterized in that: The process of obtaining the second evaluation parameter and the process of judging the anomaly of the second evaluation parameter are as follows: Extract the real-time image information of the pressure plate, which is the image information of the pressure plate surface taken from directly above the pressure plate. Process the real-time image information of the pressure plate to obtain the real-time pressure plate surface area information. Mark the real-time surface area information of the pressure plate as M1. Then collect the standard surface area information of the pressure plate and mark it as M2. Calculate the absolute value of the difference between M1 and M2 to obtain the area evaluation difference Mm. Then, extract the real-time image information of the pressure plate and compare it with the surface image collected when the pressure plate is put into storage to obtain real-time similarity information. The area assessment difference Mm, together with the real-time similarity information, constitutes the second assessment parameter; When the area assessment difference Mm is greater than the preset value or the time similarity information is less than the preset value, it indicates that the second assessment parameter is abnormal.
5. The intelligent presspad management system based on data analysis of claim 1, wherein: The specific processing procedure for the second management information is as follows: Extract the collected storage environment information, which includes storage environment humidity information, storage location ventilation information, and information on the number of abnormal items in the storage environment; The storage environment information is processed to obtain the first environmental assessment parameter, and the ventilation information of the storage location is processed to obtain the second environmental assessment parameter; When any one of the first environmental assessment parameter, the second environmental assessment parameter, or the information on the quantity of abnormal items stored in the storage of environmental abnormalities is abnormal, the second management information is generated.
6. The intelligent presspad management system based on data analysis according to claim 5, characterized in that: The specific process for collecting ventilation information at the storage location is as follows: a preset number of x wind force acquisition devices are randomly set up in the warehouse where the pressure plates are stored. The distance between each device is at least a preset distance p. Then, x wind force data collected by the x wind force acquisition devices are collected. The x wind force data is the ventilation information at the storage location, where x ≥ 4. The process of obtaining the quantity information of abnormal items in the storage environment is as follows: Extract the storage location of the pressure plate, draw a circle with the center of the pressure plate storage location as the center point and a preset length as the radius to obtain the preliminary evaluation area, and then draw a rectangle circumscribed to the obtained preliminary evaluation area based on the preliminary evaluation area to obtain the real-time evaluation area. Then, collect the quantity of preset types of items in the real-time evaluation area to obtain the quantity information of abnormal items in the storage environment. The preset types of items include flammable and explosive materials.
7. The intelligent presspad management system based on data analysis according to claim 5, characterized in that: The process for obtaining the first environmental assessment parameter, the second environmental assessment parameter, and the information on the quantity of abnormal items in the storage environment, as well as the anomaly judgment process, are as follows: Within a preset time period, the humidity information of the storage environment is collected q times continuously. Then, the average value of the humidity information of the storage environment is calculated, which is the first environmental assessment parameter. When the first environmental assessment parameter is greater than the preset value, it indicates that there is an anomaly. Extract the collected ventilation information from the storage location, extract x wind force information from the ventilation information, calculate the average of the x wind force information, and obtain the second environmental assessment parameter. When the second environmental assessment parameter is less than the preset value, it indicates that there is an anomaly. Extract the quantity information of abnormal items in the storage environment. When the quantity information of abnormal items in the storage environment is greater than a preset value, it indicates that there is an anomaly.
8. The intelligent presspad management system based on data analysis of claim 1, wherein: The specific processing procedure for the third management information is as follows: extract the collected pressure plate usage information, which includes the direction of the pressure plate opening, the distance between pressure plates, and the setting and location of the pressure plate usage markings; When the opening of the pressure plate is facing downwards, third management information is generated. When the distance between the pressure plates is less than the preset value, third management information is generated. When the pressure plate usage identifier is set to "set", third management information is generated. When the pressure plate usage identifier is not in the preset position, third management information is generated.
9. The intelligent presspad management system based on data analysis of claim 1, wherein: The specific processing procedure for the fourth management information is as follows: extract the collected pressure plate transportation information, which includes the pressure plate force information and the vibration force information of the pressure plate during transportation. When the pressure plate under stress during transportation exceeds the preset value, the fourth management information is generated. When the vibration force on the pressure plate during transportation exceeds the preset value for a preset duration, the fourth management information is generated.