Fabric coating curing device

Abstract

The invention relates to a fabric coating curing device, and belongs to the technical field of textile processing.The fabric coating curing device comprises a mounting shell, a material roller is rotationally arranged on the upper side of the left end of the mounting shell, and a guide roller located on the lower right side of the material roller is rotationally connected to the inner side of the mounting shell; a conveying roller located on the right side of the guide roller is rotationally connected to the inner side of the mounting shell, a coating roller located on the upper side of the conveying roller is rotationally connected to the inner side of the mounting shell, a plurality of supporting rollers are rotationally connected to the interior of the mounting shell, an ultraviolet lamp is arranged in the middle of the mounting shell, and an illumination adjusting assembly is arranged on the upper side of the ultraviolet lamp; the three-phase asynchronous motor synchronously drives the heating roller and the water cooling roller to synchronously run, whole-process linkage of cloth conveying, coating smearing, preheating, sizing and cooling is achieved, all the components are high in collaboration, machining continuity is guaranteed, manual intervention is reduced, and production efficiency is improved.

Description

Technical Field

[0001] This invention belongs to the field of textile processing technology, and specifically relates to a fabric coating curing device. Background Technology

[0002] Fabric coatings can enhance the waterproof, windproof, and abrasion-resistant properties of fabrics, improve their stain and UV resistance, optimize their feel and appearance, and expand the application scenarios of fabrics, covering outdoor clothing, tents and rain gear, bags and shoes, industrial protective equipment, and automotive interiors, meeting the functional needs of multiple fields. Fabric coating curing devices can efficiently cure coatings, ensuring uniform and firm adhesion, improving production efficiency and product quality, and promoting the large-scale and standardized production of coated fabrics.

[0003] In traditional processing methods, the power sources for each process are dispersed, which can easily lead to coating stretching and deformation or uneven curing due to asynchronous transmission speeds. At the same time, the installation height of the curing lamp is fixed, making it difficult to flexibly adjust the distance between the lamp and the fabric according to the coating processing requirements. This makes it difficult to adapt to the processing requirements of coatings of different thicknesses and materials. Therefore, a fabric coating curing device is needed. Summary of the Invention

[0004] The purpose of this invention is to provide a fabric coating curing device with a simple structure and reasonable design in order to solve the above-mentioned problems.

[0005] The present invention achieves the above objectives through the following technical solutions:

[0006] A fabric coating curing device includes a mounting shell. A material roller is rotatably mounted on the upper left side of the mounting shell. A guide roller located to the lower right of the material roller is rotatably connected to the inner side of the mounting shell. A transfer roller located to the right of the guide roller is rotatably connected to the inner side of the mounting shell. A coating roller located above the transfer roller is rotatably connected to the inner side of the mounting shell. Multiple support rollers are rotatably connected inside the mounting shell. An ultraviolet lamp is mounted in the middle of the mounting shell. A light adjustment component is mounted above the ultraviolet lamp. Two heating rollers located to the left of the ultraviolet lamp are rotatably connected to the inner side of the mounting shell. One of the fans is fixedly mounted on the top of the mounting shell between the transfer roller and the heating roller. A water-cooling roller is rotatably connected to the inner right side of the mounting shell. A partition located to the right of the ultraviolet lamp is fixedly connected to the inner side of the mounting shell. Another fan is fixedly mounted on the top of the mounting shell between the partition and the water-cooling roller. A transmission assembly is mounted on the outer side of the mounting shell. The transmission assembly includes a three-phase asynchronous motor, the output end of which is fixedly connected to one end of the transfer roller.

[0007] As a further optimization of the present invention, protective shells are fixedly connected to both sides of the mounting shell, the outer side of the three-phase asynchronous motor is fixedly disposed on the outer side of one of the protective shells, the front end of the transmission roller rotates through the mounting shell and is fixedly connected to a pulley one that is rotatably disposed on the inner side of the protective shell, and the front end of the heating roller located on the lower side rotates through the mounting shell and is fixedly connected to a pulley two that is coupled to pulley one by a belt.

[0008] As a further optimization of the present invention, the rear end of the transmission roller is rotatably connected to a pulley three that is rotatably disposed inside the protective shell after passing through the mounting shell, and the rear end of the water-cooled roller located on the lower side is rotatably connected to a pulley four that is coupled to the pulley three via a belt after passing through the mounting shell.

[0009] As a further optimization of the present invention, a paint assembly is provided on the inner side of the mounting shell, located on the upper side of the paint roller. The paint assembly includes a mounting plate fixedly disposed on the inner side of the mounting shell, and a plurality of nozzles are fixedly disposed on the inner side of the mounting plate. A guide plate located on the left side of the paint roller is fixedly connected to the inner side of the mounting shell.

[0010] As a further optimization of the present invention, both of the fans are provided with air volume adjustment components, and heating wires are fixedly provided inside the fans located between the transmission roller and the heating roller.

[0011] As a further optimization of the present invention, the air volume regulating component includes a mounting bracket fixedly connected to the fan outlet, a ventilation plate fixedly connected to the bottom inner side of the mounting bracket, a ventilation baffle slidably disposed on the inner side of the mounting bracket, and an electric push rod fixedly disposed on the inner side of one end of the mounting bracket, the output end of the electric push rod being fixedly connected to the inner side of the ventilation baffle.

[0012] As a further optimization of the present invention, the illumination adjustment component includes a fixed shell fixedly connected to the top of the mounting shell, a stepper motor fixedly mounted on the top of the fixed shell, a threaded rod rotatably connected to the output end of the stepper motor, a threaded sleeve slidably passing through the top of the ultraviolet lamp fixedly connected to the top of the mounting shell, the inner thread of the threaded sleeve being threaded onto the outer side of the threaded rod, and two guide rods slidably passing through the top of the ultraviolet lamp fixedly connected to the top of the mounting shell.

[0013] The beneficial effects of this invention are as follows: In this invention, the three-phase asynchronous motor drives the transmission roller to rotate. Through the coupling of pulley one and pulley two with the belt, and the coupling of pulley three and pulley four with the belt, the heating roller and the water-cooling roller are driven to operate synchronously, realizing the linkage of the entire process of fabric transmission, coating application, preheating, shaping and cooling. The components have strong synergy, ensuring the continuity of processing, reducing manual intervention and improving production efficiency.

[0014] The beneficial effects of this invention are as follows: This invention drives the ventilation baffle to slide within the mounting frame by an electric push rod, changing the overlap area with the ventilation holes of the ventilation plate. The greater the overlap, the larger the air outlet and the stronger the air volume. The more coverage, the smaller the air outlet and the weaker the air volume, thus achieving air volume control. The air volume control range is wide and can adapt to different coating preheating and cooling requirements, ensuring stable coating treatment effect.

[0015] The beneficial effects of this invention are as follows: This invention drives the threaded rod to rotate via a stepper motor, and the threaded sleeve slides up and down along the threaded rod, driving the ultraviolet lamp to move synchronously. By adjusting the distance between the lamp and the fabric, the light intensity can be flexibly changed to adapt to different coating curing requirements.

[0016] The beneficial effects of this invention are as follows: This invention sprays paint through a nozzle between a guide plate and a paint roller. The guide plate guides the paint to flow to the paint roller. When the fabric passes between the transfer roller and the paint roller, it drives the paint roller to rotate. The paint roller evenly coats the fabric surface with paint, resulting in less waste. The guide plate prevents paint from spilling. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the mounting shell of the present invention;

[0019] Figure 3 This is a view showing the mating of pulley three and pulley four of the present invention;

[0020] Figure 4 This is a schematic diagram of the structure of the coating component of the present invention;

[0021] Figure 5 A schematic diagram of the air volume regulating component of this invention;

[0022] Figure 6 A schematic diagram of the ventilation plate and ventilation baffle of the present invention;

[0023] Figure 7 A schematic diagram of the structure of the light adjustment component of the present invention.

[0024] In the diagram: 1. Mounting housing; 2. Material roller; 3. Guide roller; 4. Transfer roller; 5. Paint roller; 6. Paint assembly; 601. Mounting plate; 602. Spray nozzle; 603. Baffle plate; 7. Support roller; 8. Heating roller; 9. Water-cooled roller; 10. Fan; 11. Airflow regulating assembly; 1101. Mounting bracket; 1102. Ventilation plate; 1103. Ventilation baffle; 1104. Electric actuator; 12. Ultraviolet light. 13. Linear light; 1301. Lighting adjustment assembly; 1302. Fixing housing; 1303. Stepper motor; 1304. Threaded rod; 1305. Threaded sleeve; 1306. Guide rod; 1307. Reflector; 14. Transmission assembly; 1401. Protective housing; 1402. Three-phase asynchronous motor; 1403. Pulley 1; 1404. Pulley 2; 1405. Pulley 3; 1406. Pulley 4; 15. Partition plate. Detailed Implementation

[0025] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0026] Example 1

[0027] like Figure 1 , Figure 2 , Figure 4 As shown, a fabric coating curing device includes a mounting shell 1, which serves as the basic support component of the entire device. A material roller 2 is rotatably mounted on the upper left side of the mounting shell 1, serving as the mounting roller for fabric. A guide roller 3, located to the lower right of the material roller 2, is rotatably connected to the inner side of the mounting shell 1, guiding the fabric conveyed by the material roller 2. A transmission roller 4, located to the right of the guide roller 3, is rotatably connected to the inner side of the mounting shell 1, providing the power transmission foundation. A coating roller 5, located above the transmission roller 4, is rotatably connected to the inner side of the mounting shell 1, applying a coating to the fabric. The mounting housing 1 has a paint assembly 6 located on the upper side of the paint roller 5. The paint assembly 6 serves as a paint storage and conveying component. The paint assembly 6 includes a mounting plate 601, which provides a mounting base for subsequent parts. The outer side of the mounting plate 601 is fixedly mounted on the inner side of the mounting housing 1. Three nozzles 602 are fixedly mounted on the inner side of the mounting plate 601. The nozzles 602 provide coating material to the paint roller 5. The nozzles 602 are connected to a pump and a paint storage tank. A guide plate 603 located on the left side of the paint roller 5 is fixedly connected to the inner side of the mounting housing 1. The guide plate 603 prevents paint waste.

[0028] like Figure 1 , Figure 2As shown, multiple support rollers 7 are rotatably connected inside the mounting shell 1. These support rollers 7 support the fabric during transport. An ultraviolet lamp 12 is located in the center of the mounting shell 1. The ultraviolet lamp 12 fully shapes the fabric coating after initial heating and shaping. Two heating rollers 8 are rotatably connected to the inner side of the mounting shell 1, located to the left of the ultraviolet lamp 12. The heating rollers 8 heat and shape the coated fabric; this is existing technology and will not be described further. One of the fans 10 is fixedly installed at the top of the mounting shell 1, located between the transfer roller 4 and the heating roller 8. The fan 10 provides airflow. A heating wire is fixedly installed inside the fan 10 between 8. The heating wire works with the fan 10 to preheat the coating. A water-cooling roller 9 is rotatably connected to the inner right end of the mounting shell 1. The water-cooling roller 9 cools the fabric coating. This is existing technology and will not be described in detail. A partition 15 located to the right of the ultraviolet lamp 12 is fixedly connected to the inner side of the mounting shell 1. The partition 15 separates different processing areas to avoid mutual interference between the temperature and airflow of each area and to ensure the stability of the processing environment. Another fan 10 is fixedly installed on the top of the mounting shell 1 between the partition 15 and the water-cooling roller 9. The fan 10 blows air to cool the fabric.

[0029] like Figure 1 , Figure 2 As shown, a transmission assembly 14 is provided on the outer side of the mounting housing 1. The transmission assembly 14 provides rotational power to the transmission roller 4, heating roller 8, and water-cooling roller 9, ensuring the synchronous operation of each transmission component. The transmission assembly 14 includes a three-phase asynchronous motor 1402, which provides the power source for the transmission assembly 14. The output end of the three-phase asynchronous motor 1402 is fixedly connected to one end of the transmission roller 4. Protective shells 1401 are fixedly connected to both sides of the mounting housing 1. The protective shells 1401 protect the internal parts and prevent dust interference. In case of accidental contact, the outer side of the three-phase asynchronous motor 1402 is fixedly installed on the outer side of one of the protective shells 1401. The front end of the transmission roller 4 rotates through the mounting shell 1 and is fixedly connected to a pulley 1403 that is rotatably installed inside the protective shell 1401. The pulley 1403 realizes power transmission. The front end of the heating roller 8 located on the lower side rotates through the mounting shell 1 and is fixedly connected to a pulley 2 1404 that is coupled to the pulley 1 1403 by a belt. The pulley 2 1404 receives the power of the pulley 1 1403 and drives the heating roller 8 to rotate.

[0030] like Figure 3 As shown, the rear end of the transmission roller 4 rotates through the mounting shell 1 and is fixedly connected to a pulley 3 1405 that is rotatably disposed inside the protective shell 1401. The pulley 3 1405 transmits power. The rear end of the water-cooled roller 9 located on the lower side rotates through the mounting shell 1 and is fixedly connected to a pulley 4 1406 that is coupled to the pulley 3 1405 via a belt. The pulley 4 1406 receives the power from the pulley 3 1405 and drives the water-cooled roller 9 to rotate.

[0031] like Figure 5 , Figure 6 As shown, both fans 10 are equipped with air volume adjustment components 11. The air volume adjustment components 11 are used to adjust the air volume of the fans 10. The air volume adjustment components 11 include a mounting bracket 1101, which provides a mounting base for subsequent parts. The mounting bracket 1101 is fixedly connected to the output port of the fans 10. A ventilation plate 1102 is fixedly connected to the bottom inner side of the mounting bracket 1101. The ventilation plate 1102 has ventilation holes with a spacing greater than the width of the holes. A ventilation baffle 1103 is slidably arranged on the inner side of the mounting bracket 1101. The ventilation baffle 1103 has the same specifications as the ventilation holes on the ventilation plate 1102. An electric push rod 1104 is fixedly arranged on the inner side of one end of the mounting bracket 1101. The electric push rod 1104 provides power support for the position adjustment of the ventilation baffle 1103. The output end of the electric push rod 1104 is fixedly connected to the inner side of the ventilation baffle 1103.

[0032] like Figure 2 , Figure 7 As shown, a light adjustment component 13 is provided on the upper side of the ultraviolet lamp 12. The light adjustment component 13 is used to adjust the height between the ultraviolet lamp 12 and the fabric. The light adjustment component 13 includes a fixed shell 1301, which provides a mounting base for subsequent parts and protects the internal parts from dust interference. The outer side of the fixed shell 1301 is fixedly connected to the top of the mounting shell 1. A stepper motor 1302 is fixedly installed on the top of the fixed shell 1301. The stepper motor 1302 provides kinetic energy for adjusting the height of the ultraviolet lamp 12. A threaded rod 1303 is fixedly connected to the output end of the stepper motor 1302. The threaded rod 1303 drives the subsequent parts to slide. The outer side of the threaded rod 1303 is rotatably connected to the inner side of the fixed shell 1301. The top of the ultraviolet lamp 12... A threaded sleeve 1304 is fixedly connected to the upper part of the mounting housing 1. The threaded sleeve 1304 cooperates with the threaded rod 1303 to achieve lifting and lowering. The outer side of the threaded sleeve 1304 slides through the top of the mounting housing 1, and the inner side of the threaded sleeve 1304 is threaded onto the outer side of the threaded rod 1303. Two guide rods 1305 are fixedly connected to the top of the ultraviolet lamp 12. The guide rods 1305 guide the up and down movement of the ultraviolet lamp 12. The outer side of the guide rods 1305 slides through the top of the mounting housing 1. A reflector 1306 is fixedly connected to the outer side of the ultraviolet lamp 12. The reflector 1306 reflects ultraviolet rays to the surface of the fabric coating to enhance the light utilization rate. A limit plate is fixedly connected to the top of the outer side of the threaded sleeve 1304 to prevent the threaded sleeve 1304 from coming out.

[0033] It should be noted that, in use, this fabric coating curing device involves mounting a fabric roller on the material roller 2, passing around the guide roller 3, and sequentially between the transfer roller 4 and the coating roller 5, and between the two heating rollers 8 and the two water-cooling rollers 9. A pulley 1403 drives the transfer roller 4 to rotate. A nozzle 602 sprays coating material between the guide plate 603 and the coating roller 5. The guide plate 603 guides the coating material to the coating roller 5. The fabric passes between the transfer roller 4 and the coating roller 5, driving the coating roller 5, which then applies the coating material. When the fabric passes through the fan 10 with heating wires, the coating is preheated. When it reaches the heating roller 8, the coating is initially heated and shaped. Pulley 1403 and Pulley 21404 drive the heating roller 8 to rotate via belt, which in turn drives the fabric to continue to be transported. When the fabric is at the ultraviolet lamp 12, the ultraviolet lamp 12 completes the shaping of the fabric. The fan 10 initially cools the fabric. Then, the water-cooling roller 9 cools the coating. Pulley 31405 and Pulley 41406 drive the water-cooling roller 9 to rotate via belt, which outputs the fabric.

[0034] When it is necessary to adjust the air volume of the fan 10, the electric push rod 1104 drives the ventilation baffle 1103 to slide. The ventilation baffle 1103 covers the ventilation hole of the ventilation plate 1102, making the air outlet smaller and reducing the air volume. When the ventilation baffle 1103 and the ventilation hole of the ventilation plate 1102 overlap, the air outlet is at its maximum state and the air volume is large.

[0035] When the height of the ultraviolet lamp 12 needs to be adjusted, the stepper motor 1302 drives the threaded rod 1303 to rotate, which in turn drives the threaded sleeve 1304 to slide along the threaded rod 1303, thereby adjusting the height between the ultraviolet lamp 12 and the fabric to achieve different light intensities.

[0036] The embodiments described above are merely examples of several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements all fall within the scope of protection of the present invention.

Claims

1. A fabric coating curing device, comprising a mounting housing (1), characterized in that: A material roller (2) is rotatably mounted on the upper left side of the mounting shell (1). A guide roller (3) located on the lower right side of the material roller (2) is rotatably connected to the inner side of the mounting shell (1). A transfer roller (4) located on the right side of the guide roller (3) is rotatably connected to the inner side of the mounting shell (1). A paint roller (5) located on the upper side of the transfer roller (4) is rotatably connected to the inner side of the mounting shell (1). Multiple support rollers (7) are rotatably connected inside the mounting shell (1). An ultraviolet lamp (12) is mounted in the middle of the mounting shell (1). A light adjustment component (13) is mounted on the upper side of the ultraviolet lamp (12). Two heating elements located on the left side of the ultraviolet lamp (12) are rotatably connected to the inner side of the mounting shell (1). Roller (8), one of the fans (10) located between the transmission roller (4) and the heating roller (8) is fixedly installed on the top of the mounting shell (1), a water-cooled roller (9) is rotatably connected to the inner side of the right end of the mounting shell (1), a partition (15) located to the right of the ultraviolet lamp (12) is fixedly connected to the inner side of the mounting shell (1), another fan (10) located between the partition (15) and the water-cooled roller (9) is fixedly installed on the top of the mounting shell (1), and a transmission assembly (14) is provided on the outer side of the mounting shell (1). The transmission assembly (14) includes a three-phase asynchronous motor (1402), and the output end of the three-phase asynchronous motor (1402) is fixedly connected to one end of the transmission roller (4).

2. The fabric coating curing device according to claim 1, characterized in that: Both sides of the mounting shell (1) are fixedly connected to protective shells (1401). The outer side of the three-phase asynchronous motor (1402) is fixedly installed on the outer side of one of the protective shells (1401). The front end of the transmission roller (4) rotates through the mounting shell (1) and is fixedly connected to a pulley (1403) that is rotatably installed inside the protective shell (1401). The front end of the heating roller (8) located on the lower side rotates through the mounting shell (1) and is fixedly connected to a pulley (1404) that is coupled to the pulley (1403) by a belt.

3. The fabric coating curing device according to claim 1, characterized in that: The rear end of the transmission roller (4) is rotatably connected to the mounting shell (1) and is fixedly connected to the pulley three (1405) which is rotatably set inside the protective shell (1401). The rear end of the water-cooled roller (9) located on the lower side is rotatably connected to the mounting shell (1) and is fixedly connected to the pulley four (1406) which is coupled to the pulley three (1405) by a belt.

4. The fabric coating curing device according to claim 1, characterized in that: The inner side of the mounting shell (1) is provided with a paint assembly (6) located on the upper side of the paint roller (5). The paint assembly (6) includes a mounting plate (601) fixedly installed inside the mounting shell (1). Multiple nozzles (602) are fixedly installed inside the mounting plate (601). A guide plate (603) located on the left side of the paint roller (5) is fixedly connected to the inner side of the mounting shell (1).

5. The fabric coating curing device according to claim 1, characterized in that: Both of the blowers (10) are equipped with air volume adjustment components (11), and heating wires are fixedly installed inside the blower (10) located between the transmission roller (4) and the heating roller (8).

6. The fabric coating curing device according to claim 5, characterized in that: The air volume regulating component (11) includes a mounting bracket (1101) fixedly connected to the output port of the fan (10). A ventilation plate (1102) is fixedly connected to the bottom inner side of the mounting bracket (1101). A ventilation baffle (1103) is slidably arranged on the inner side of the mounting bracket (1101). An electric push rod (1104) is fixedly arranged on the inner side of one end of the mounting bracket (1101). The output end of the electric push rod (1104) is fixedly connected to the inner side of the ventilation baffle (1103).

7. The fabric coating curing device according to claim 1, characterized in that: The light adjustment assembly (13) includes a fixed housing (1301) fixedly connected to the top of the mounting housing (1). A stepper motor (1302) is fixedly installed on the top of the fixed housing (1301). A threaded rod (1303) rotatably connected to the output end of the stepper motor (1302) is fixedly connected to the inside of the fixed housing (1301). A threaded sleeve (1304) that slides through the top of the mounting housing (1) is fixedly connected to the top of the ultraviolet lamp (12). The inner thread of the threaded sleeve (1304) is threaded onto the outer side of the threaded rod (1303). Two guide rods (1305) that slide through the top of the mounting housing (1) are fixedly connected to the top of the ultraviolet lamp (12).

8. The fabric coating curing device according to claim 7, characterized in that: A reflector (1306) is fixedly connected to the outside of the ultraviolet lamp (12), and a limiting plate is fixedly connected to the top of the outside of the threaded sleeve (1304).

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