Production equipment for refractory brick demolding detection

Abstract

The invention discloses production equipment for refractory brick demolding detection, and belongs to the technical field of refractory material production. The production equipment comprises an equipment frame for supporting a demolding mechanism; the moving assembly is arranged on the demolding mechanism and is in sliding connection with the equipment frame; during moving, demolding detection and demolding on different refractory bricks can be completed; and the clamping assembly is connected with the moving assembly and is used for clamping and positioning the refractory brick mold. The driving mechanism drives the moving assembly to slide in the L-shaped limiting groove, so that the whole demolding mechanism is controlled to move left and right on the equipment frame to change the position. In the demolding process, a plurality of refractory bricks can be produced at the same time in practice, and when the moving assembly faces the refractory bricks, the refractory bricks can be subjected to demolding treatment from left to right or from right to left. And the effect of demolding the multiple refractory bricks at the same time is achieved.

Description

Technical Field

[0001] This invention relates to the field of refractory material production technology, specifically a production equipment for demolding testing of refractory bricks. Background Technology

[0002] The mechanical and thermal properties of refractory materials require high precision, and the production process for refractory bricks differs from that of ordinary bricks. Therefore, the yield rate is the biggest factor in controlling costs during refractory brick production. Consequently, surface inspection is necessary after demolding, primarily to detect surface defects.

[0003] Because refractory bricks often need to be manually demolded at high temperatures after being taken out of the furnace, manual demolding is time-consuming and labor-intensive, and the refractory bricks will inevitably be contaminated with dust and impurities during the demolding process, which will affect the quality of the refractory bricks and further affect the accuracy of the refractory brick demolding.

[0004] Therefore, in response to the problems mentioned above, there is an urgent need for a production equipment that can detect refractory bricks during demolding, so as to facilitate demolding and improve the accuracy of detection. Summary of the Invention

[0005] The purpose of this invention is to provide a production equipment for demolding inspection of refractory bricks, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A production device for demolding testing of refractory bricks includes:

[0008] Equipment frame, used to support the demolding mechanism;

[0009] A movable component is disposed on the demolding mechanism and slidably connected to the equipment frame;

[0010] A clamping component, connected to the moving component, is used to clamp and position the refractory brick mold.

[0011] The clamping assembly is disposed in the demolding mechanism. The clamping assembly includes two sets of symmetrically distributed clamping claws. A fixed plate is fixedly installed at the bottom of the sliding plate. The lower end of the fixed plate is fixedly connected to the tail of the telescopic rod. The clamping assembly is provided with a push plate that can move up and down.

[0012] A detection auxiliary mechanism is provided between the opposing surfaces of the two fixed plates. The detection auxiliary mechanism includes a support rod fixedly connected to the two fixed plates. A telescopic rod three is fixedly installed below the support rod. A push plate is fixedly connected to the end of the telescopic rod three. Inclined guide rods are fixedly installed on both sides of the support rod. An air cylinder assembly is fixedly connected to the guide rod.

[0013] The air cylinder assembly has a piston inside. The top end of the guide rod is fixedly connected to the piston, and the guide rod is slidably and sealed to the bottom of the air cylinder assembly. The bottom of the air cylinder assembly has an air outlet, and the top of the air cylinder assembly has an air inlet. The push plate has several blowing holes communicating with the air outlet below it, and the clamping surface of the clamping claw has several suction holes communicating with the air inlet.

[0014] As a further aspect of the present invention: during the downward movement of the moving plate, the piston in the air cylinder assembly is pulled downward, causing the air cylinder assembly to draw in air above the piston and simultaneously discharge air below the piston, so that the air blowing hole below the push plate blows the refractory bricks upward, while the air suction hole on the clamping surface of the clamping claw sucks dust from the surface of the demolded refractory bricks.

[0015] As a further aspect of the present invention: lifting rods are provided on both sides of the clamping assembly, and the lifting rods extend upward through the moving assembly and are fixedly connected to a support plate. A telescopic rod two is fixedly installed on the connecting frame, and the up and down movement of the lifting rods is controlled by the telescopic movement of the telescopic rod two.

[0016] As a further aspect of the present invention: the moving component includes a sliding plate that is slidably connected to the L-shaped limiting groove, a connecting frame is fixedly installed on the top of the sliding plate, and horizontal plates for fixing the frame are fixedly installed on the front and rear sides.

[0017] As a further aspect of the present invention: the clamping claw is provided with a waist-shaped groove, and a connecting rod is inserted inside the waist-shaped groove, and the connecting rod is fixedly connected to the telescopic end of the telescopic rod.

[0018] As a further aspect of the present invention: a movable plate is fixedly installed at the movable end of the telescopic rod three, and connecting grooves that can slide on the guide rod are provided on both sides of the movable plate.

[0019] As a further aspect of the present invention: the bottom of the equipment frame is provided with four evenly distributed support legs, and a sliding groove distributed along the length of the equipment frame is provided on the top plate of the equipment frame, and an L-shaped limiting groove is provided on the inner wall of the sliding groove.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] 1. This invention uses a driving mechanism to move a movable component within an L-shaped limiting groove, thereby controlling the overall demolding mechanism to move left and right on the equipment frame to change its position. During the demolding process, multiple refractory bricks are actually produced simultaneously. The movable component in this application can demold multiple refractory bricks from left to right or right to left, achieving the effect of demolding multiple refractory bricks simultaneously.

[0022] 2. When using the telescopic rod, if the width of the refractory brick to be demolded (relative to the distance between the two clamping claws) is large, the telescopic rod needs to be extended and retracted to control the starting distance of the clamping claws. This can achieve the effect of clamping and positioning refractory bricks of different widths.

[0023] 3. This invention, during the downward movement of the moving plate, pulls the piston in the air cylinder assembly downward, causing the air cylinder assembly to draw in air above the piston and discharge air below it. This allows the air blowing holes below the pushing plate to blow clean the top of the refractory bricks, while the air suction holes on the clamping claws suck up dust from the surface of the demolded refractory bricks. This process removes dust from the refractory brick surface simultaneously with demolding, with more precise and targeted dust removal, significantly improving the accuracy of refractory brick inspection. Furthermore, the blowing air above and suction from both sides during demolding quickly removes hot air from the surrounding area, accelerating the solidification of the refractory bricks and preventing defects during demolding. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the demolding mechanism in this invention;

[0026] Figure 3 This is a schematic diagram of the clamping component in the present invention;

[0027] Figure 4 For the present invention Figure 3 Enlarged schematic diagram of structure A in the middle;

[0028] Figure 5 This is a schematic diagram of the lifting rod structure in this invention;

[0029] Figure 6 This is a schematic diagram of the push plate structure in this invention;

[0030] Figure 7 This is a schematic diagram showing the connection between the detection auxiliary mechanism and the push plate structure in this invention;

[0031] Figure 8 For the present invention Figure 7Enlarged schematic diagram of the B-structure;

[0032] Figure 9 This is a cross-sectional structural diagram of the air cylinder assembly in this invention.

[0033] The correspondence between the labels and component names in the attached figures is as follows:

[0034] 10. Equipment frame; 11. Support leg; 12. Sliding groove; 13. L-shaped limiting groove; 20. Moving component; 21. Sliding plate; 22. Connecting frame; 23. Horizontal plate; 30. Clamping component; 31. Clamping claw; 32. Telescopic rod one; 33. Fixing plate; 34. Waist-shaped groove; 35. Connecting rod; 40. Lifting rod; 41. Support plate; 42. Telescopic rod two; 50. Push plate; 60. Detection auxiliary mechanism; 61. Support rod; 62. Telescopic rod three; 63. Moving plate; 64. Guide rod; 65. Connecting groove; 66. Air cylinder assembly; 67. Piston; 68. Air outlet; 69. Air inlet. Detailed Implementation

[0035] Please see Figure 1 This is a schematic diagram of the overall structure of this embodiment, including a device frame 10. The bottom of the device frame 10 has four evenly distributed support legs 11, and a sliding groove 12 distributed along the length of the device frame 10 is formed on the top plate of the device frame 10. A demolding mechanism is slidably connected to the sliding groove 12. In this embodiment, to allow the demolding mechanism to move better on the device frame 10, an L-shaped limiting groove 13 is formed on the inner wall of the sliding groove 12. The L-shaped limiting groove 13 is slidably connected to the sliding plates 21 arranged above and below the demolding mechanism. The L-shaped limiting groove 13 helps to limit the demolding mechanism from shifting during movement.

[0036] like Figure 2 As shown, the demolding mechanism includes a movable component 20 that moves on the top plate of the equipment frame 10. The movable component 20 includes a sliding plate 21 that is slidably connected to an L-shaped limiting groove 13. A connecting frame 22 is fixedly installed on the top of the sliding plate 21, and horizontal plates 23 for fixing the frame are fixedly installed on the front and rear sides. In this embodiment, the movable component 20 is driven by a driving mechanism to slide inside the L-shaped limiting groove 13, thereby controlling the overall demolding mechanism to move left and right on the equipment frame 10 to change its position. During the demolding process, multiple refractory bricks are actually produced simultaneously. When facing multiple refractory bricks, the movable component 20 of this application can demold the refractory bricks from left to right or from right to left, achieving the effect of demolding multiple refractory bricks simultaneously.

[0037] like Figure 3 and Figure 4As shown, the demolding mechanism also includes a clamping assembly 30 disposed below the moving assembly 20. The clamping assembly 30 includes two sets of symmetrically distributed clamping claws 31. The clamping claws 31 move closer to each other or further apart under the action of the telescopic rod 32. A fixing plate 33 is fixedly installed at the bottom of the sliding plate 21. The lower end of the fixing plate 33 is fixedly connected to the tail of the telescopic rod 32. In order to better drive the clamping claws 31 to achieve the clamping and positioning effect during the telescopic rod 32, a waist-shaped groove 34 is provided on the clamping claw 31. A connecting rod 35 is inserted inside the waist-shaped groove 34. The connecting rod 35 is fixedly connected to the telescopic end of the telescopic rod 32. In this embodiment, the telescopic rod 32 is an electric telescopic rod, which can be activated by an external power supply to drive the two sets of clamping claws 31 to rotate relative to each other, thereby adjusting the opening and closing degree of the clamping claws 31.

[0038] And, as Figure 5 and Figure 6 As shown, lifting rods 40 are provided on both sides of the clamping assembly 30. The lifting rods 40 extend upwards through the moving assembly 20 and are fixedly connected to the support plate 41. A telescopic rod 42 is fixedly installed on the connecting frame 22. The lifting rods 40 can be moved up and down by telescopically moving the telescopic rod 42. During the demolding operation, the height of the lifting rods 40 is controlled by the telescopic rod 42, and in conjunction with the telescopic rod 32, the distance between the clamping claws 31 can be adjusted, thus completing the positioning and clamping of the mold.

[0039] When using the aforementioned telescopic rod 32, if the width of the refractory brick to be demolded (relative to the distance between the two clamping claws 31) is large, the telescopic rod 32 needs to be extended and retracted to control the starting distance of the clamping claws 31. This will satisfy the effect of clamping and positioning refractory bricks of different widths.

[0040] like Figure 7 and Figure 9 As shown, in order to enable the refractory bricks to be demolded better and faster, a push plate 50 that can move up and down is provided inside the clamping assembly 30. In this embodiment, the refractory bricks in the mold can be pushed off by the push plate 50 moving downward, thereby accelerating the effect of refractory brick removal.

[0041] It is worth noting that the operation of this device is as follows: When demolding multiple refractory brick molds, the device first moves along one direction of the equipment frame 10, controlling the telescopic rod 42 to descend, which in turn moves the lifting rod 40 downward. Simultaneously, the telescopic length of the first telescopic rod 32 is adjusted to move the entire clamping assembly 30 downward. At this point, the first telescopic rod 32 moves the connecting rod 35 to the uppermost end of the waist-shaped groove 34. When the telescopic rod 32 is extended again, the connecting rod 35 moves downward from the uppermost end of the waist-shaped groove 34, thus adjusting the initial opening degree of the clamping claw 31. After adjustment, once it can contact the mold, the second telescopic rod 42 is controlled again to adjust the opening and closing of the clamping claw 31, achieving the clamping effect on the mold. Then, the push plate 50 pushes the refractory bricks in the mold, thus ejecting the refractory bricks from the mold and achieving demolding.

[0042] For testing the demolding of refractory bricks, a testing auxiliary mechanism 60 is provided on the opposite surfaces of the two fixed plates 33. The testing auxiliary mechanism 60 includes a support rod 61 fixedly connected to the two fixed plates 33, a telescopic rod 62 fixedly installed below the support rod 61, a movable plate 63 fixedly installed at the movable end of the telescopic rod 62, and inclined guide rods 64 fixedly installed on both sides of the support rod 61. Connecting grooves 65 are provided on both sides of the movable plate 63, which can slide on the guide rods 64. An air cylinder assembly 66 is fixedly connected to the guide rods 64.

[0043] The air cylinder assembly 66 contains a piston 67. The top end of the guide rod 64 is fixedly connected to the piston 67, and the guide rod 67 is slidably and sealingly connected to the bottom of the air cylinder assembly 66. An air outlet 68 is provided at the bottom of the air cylinder assembly 66, and an air inlet 69 is provided at the top of the air cylinder assembly 66. In this embodiment, as the push plate 50 moves downward controlled by the telescopic rod 62, the refractory bricks in the mold are demolded. This, in turn, drives the moving plate 63 to move downward on the guide rod 64. As the moving plate 63 moves downward, it pulls the piston 67 in the air cylinder assembly 66 downward.

[0044] At this point, to facilitate the demolding of the refractory bricks and improve the accuracy of the inspection, several air blowing holes (not shown in the figure) are provided below the push plate 50. These air blowing holes are connected to the air outlet 68 on the air cylinder assembly 66. Several air suction holes (not shown in the figure) are provided on the clamping surface of the clamping claw 31. These air suction holes are connected to the air inlet 69 on the air cylinder assembly 66. As the moving plate 63 moves downward, it pulls the piston 67 in the air cylinder assembly 66 downward, causing the air cylinder assembly 66 to draw air above the piston 67 and below the piston 67. Air is released, causing the air holes below the push plate 50 to blow air over the refractory bricks. At the same time, the suction holes on the clamping surface of the clamping claws 31 suck up dust from the surface of the demolded refractory bricks. This process removes dust from the refractory brick surface while demolding, and the timing and targeting of dust removal are more precise, greatly improving the accuracy of refractory brick inspection. In addition, the air blowing over the refractory bricks and the suction from both sides during demolding can quickly remove the hot air around the refractory bricks, thereby accelerating the solidification of the refractory bricks during demolding and avoiding defects in the refractory bricks during demolding.

[0045] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A production equipment for demolding inspection of refractory bricks, characterized in that, include: Equipment frame (10) is used to support the demolding mechanism; A movable component (20) is disposed on the demolding mechanism and is slidably connected to the equipment frame (10); The clamping assembly (30) is connected to the moving assembly (20) to clamp and position the refractory brick mold; The clamping assembly (30) is disposed in the demolding mechanism. The clamping assembly (30) includes two sets of symmetrically distributed clamping claws (31). A fixing plate (33) is fixedly installed at the bottom of the sliding plate (21). The lower end of the fixing plate (33) is fixedly connected to the tail of the telescopic rod (32). A push plate (50) that can move up and down is provided inside the clamping assembly (30). A detection auxiliary mechanism (60) is provided between the opposite surfaces of the two fixed plates (33). The detection auxiliary mechanism (60) includes a support rod (61) fixedly connected to the two fixed plates (33). A telescopic rod three (62) is fixedly installed below the support rod (61). A push plate (50) is fixedly connected to the end of the telescopic rod three (62). Inclined guide rods (64) are fixedly installed on both sides of the support rod (61). An air cylinder assembly (66) is fixedly connected to the guide rod (64). The air cylinder assembly (66) is provided with a piston (67) inside. The top end of the guide rod (64) is fixedly connected to the piston (67), and the guide rod (64) is slidably connected to the bottom of the air cylinder assembly (66). The bottom of the air cylinder assembly (66) is provided with an air outlet (68), and the top of the air cylinder assembly (66) is provided with an air inlet (69). The push plate (50) is provided with several air blowing holes communicating with the air outlet (68) below it, and the clamping surface of the clamping claw (31) is provided with several air suction holes communicating with the air inlet (69).

2. The production equipment for refractory brick demolding detection according to claim 1, characterized in that, As the moving plate (63) moves downward, it pulls the piston (67) in the air cylinder assembly (66) downward, causing the air cylinder assembly (66) to draw in air above the piston (67) and simultaneously release air below the piston (67). This causes the air blowing hole below the push plate (50) to blow clean the refractory bricks, while the air suction hole on the clamping surface of the clamping claw (31) sucks dust from the surface of the demolded refractory bricks.

3. The production equipment for refractory brick demolding detection according to claim 1, characterized in that, The clamping assembly (30) is provided with lifting rods (40) on both sides. The lifting rods (40) extend upward and pass through the moving assembly (20) and are fixedly connected to the support plate (41). The connecting frame (22) is fixedly installed with a telescopic rod (42). The lifting rod (40) moves up and down by telescopic movement of the telescopic rod (42).

4. The production equipment for refractory brick demolding inspection according to claim 1, characterized in that, The moving component (20) includes a sliding plate (21) that is slidably connected to an L-shaped limiting groove (13). A connecting frame (22) is fixedly installed on the top of the sliding plate (21), and horizontal plates (23) for fixing the frame are fixedly installed on the front and rear sides.

5. The production equipment for refractory brick demolding inspection according to claim 1, characterized in that, The clamping claw (31) has a waist-shaped groove (34), and a connecting rod (35) is inserted inside the waist-shaped groove (34). The connecting rod (35) is fixedly connected to the telescopic end of the telescopic rod (32).

6. The production equipment for refractory brick demolding detection according to claim 1, characterized in that, The movable end of the telescopic rod (62) is fixedly installed with a movable plate (63), and the movable plate (63) has connecting grooves (65) on both sides that can slide on the guide rod (64).

7. The production equipment for refractory brick demolding inspection according to claim 1, characterized in that, The bottom of the equipment frame (10) is provided with four evenly distributed support legs (11), and a sliding groove (12) distributed along the length of the equipment frame (10) is provided on the top plate of the equipment frame (10). An L-shaped limiting groove (13) is provided on the inner wall of the sliding groove (12).

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