High-torque hard rail type horizontal turning machine tool and application thereof

Abstract

The invention relates to the technical field of horizontal turning machine tools, and discloses a high-torque hard rail type horizontal turning machine tool and application thereof.The high-torque hard rail type horizontal turning machine tool comprises a horizontal machine tool body, a flow guide cover is fixed to the horizontal machine tool body, a recycling box is fixed to the bottom of the horizontal machine tool body, and a box body is arranged in the recycling box and right faces the flow guide cover; first openings are formed in the two sides of the top end of the box body, the two first openings directly face each other, a plurality of first rib plates are fixed in each first opening, and the first rib plates located in the same first opening are distributed in a linear array mode. A traditional filter screen filtering mode is abandoned, a physical separation mechanism combining gravity settling and overflow liquid discharging is adopted, after cooling liquid and chippings fall into the box body, the chippings are naturally deposited, the cooling liquid overflows to the recycling box through the first opening, the chippings are prevented from making contact with a filtering medium fundamentally, and the risk that meshes of a filter screen are hooked or blocked is eliminated.

Description

A high-torque hardened rail horizontal turning machine tool and its application Technical Field

[0001] This invention relates to the field of horizontal turning machine tool technology, and in particular to a high-torque hardened rail horizontal turning machine tool and its application. Background Technology

[0002] The high-torque hardened-rail horizontal turning machine tool is a horizontal lathe designed with a hardened-rail structure as its core, optimized for heavy cutting and machining of complex parts. Through the combination of a high-rigidity bed, a high-torque spindle system, and hardened-rail guideways, it achieves high-load, high-precision, and high-stability machining capabilities.

[0003] In the operation of existing horizontal machine tools, operators need to regularly handle the debris generated during processing and replace the coolant. This process currently relies mainly on filters to separate debris from the coolant. However, this technology has significant drawbacks. Specifically, the filter's ability to separate debris is limited. Its pore size design makes it difficult to balance the needs of fine filtration with high-efficiency flow. As a result, small debris may still mix into the coolant circulation system, while larger debris is prone to forming an accumulation layer on the filter surface. A more prominent problem is the risk of filter clogging. When processing materials such as viscous metals or composite materials, debris will accelerate its agglomeration on the filter surface due to the adhesion of the coolant, forming a dense blockage layer that severely hinders coolant flow and forces the machine tool to be frequently shut down for maintenance. In addition, fibrous or flaky debris is easily embedded in the mesh structure. Cleaning requires tools to remove them one by one, which is not only time-consuming and labor-intensive but may also deform or damage the filter due to excessive force, further shortening the filter's lifespan and increasing maintenance costs.

[0004] Therefore, it is necessary to design a high-torque hardened rail horizontal turning machine tool and its application to solve the above problems. Summary of the Invention

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a high-torque hardened rail horizontal turning machine tool and its application.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-torque hardened rail horizontal turning machine tool includes a horizontal machine tool, a flow guide fixed on the horizontal machine tool, a recovery box fixed at the bottom of the horizontal machine tool, a box body inside the recovery box, the box body being positioned directly opposite the flow guide, and first openings on both sides of the top of the box body, the two first openings being positioned directly opposite each other, and a plurality of first ribs fixed in each first opening, the plurality of first ribs located in the same first opening being arranged in a linear array;

[0008] During processing, coolant and debris fall into the tank. Coolant accumulates in the tank. Coolant exceeding the two first openings overflows through the two first openings and flows into the recovery tank. Debris is deposited at the bottom of the tank.

[0009] In a preferred embodiment of the present invention, the box body is connected to the recycling bin via a connecting assembly. The connecting assembly includes a mounting frame, a rotating shaft fixed to the side of the mounting frame, the rotating shaft being rotatably mounted inside the recycling bin, a gear fixedly sleeved on the rotating shaft, a guide frame fixed on the mounting frame, a sliding plate slidably mounted on the guide frame, the sliding plate being connected to the guide frame via two tension springs, a slot being formed on the top surface of the sliding plate, and a fixing plate fixed to the side of the box body, the fixing plate being engaged in the slot.

[0010] As a preferred embodiment of the present invention, a first magnetic plate is fixed on the guide frame, and a second magnetic plate is fixed on the bottom surface of the sliding plate, with the first magnetic plate and the second magnetic plate being arranged vertically opposite each other.

[0011] As a preferred embodiment of the present invention, the box body is provided with a discharge assembly, the discharge assembly includes a discharge port and a guide seat, the discharge port is opened on the bottom surface of the box body, the guide seat is fixed on the bottom surface of the box body, a pull rod is slidably arranged on the guide seat, and a baffle is fixed at the end of the pull rod.

[0012] As a preferred embodiment of the present invention, the top surface of the baffle is fitted to the bottom surface of the box.

[0013] As a preferred embodiment of the present invention, the inside of the box is provided with a blocking component for blocking debris, the inside of the recycling box is provided with a pushing component and a driving component, the pushing component and the driving component are used together to control the tilt of the box, a rod is fixed on the recycling box, a fixed magnetic block is fixed at the end of the rod, and an arc plate is provided inside the recycling box, the arc plate is connected to the recycling box through a connecting rod.

[0014] As a preferred embodiment of the present invention, the barrier assembly includes a partition plate fixed inside the housing. One end of the partition plate has a second opening, and several second ribs are fixed inside the second opening. Several mounting openings are evenly distributed on the partition plate. A fixing frame is fixed to the top surface of the partition plate, and holes are provided on the fixing frame. A movable rod is slidably disposed in the holes, and the movable rod has an L-shaped structure. One end of the movable rod extends to the outside of the housing, and a horizontal plate is fixed to the other end. Several movable plates are fixed to the bottom surface of the horizontal plate, and the movable plates are respectively positioned opposite the several mounting openings. Vertical rods are fixed to both ends of the top surface of the partition plate, and elastic ropes are connected to both vertical rods. The two elastic ropes are respectively connected to both ends of the horizontal plate.

[0015] As a preferred embodiment of the present invention, the pushing assembly includes a cylinder, which is mounted on the recycling bin via a bracket. A movable plate is fixed to the telescopic end of the cylinder, and an outer cylinder is fixed to the top of the movable plate. An inner rod is slidably disposed inside the outer cylinder. A through-hole is provided at the end of the outer cylinder, and a slot is provided at the end of the inner rod. A movable magnetic block is slidably disposed in the through-hole and is engaged in the slot. A push plate is fixed to one end of the inner rod outside the outer cylinder, and an inclined surface is provided on the push plate. The inclined surface of the push plate faces the end of the movable rod away from the horizontal plate.

[0016] As a preferred embodiment of the present invention, the driving assembly includes a slide rail, which is fixed inside the recycling bin. A slide block is slidably disposed on the slide rail, a rack is fixed to the side of the slide block, and a vertical plate is fixed on the rack. The vertical plate is disposed directly opposite the movable plate.

[0017] A method for using a high-torque hardened rail horizontal turning machine includes the following steps:

[0018] Step 1: During machining, the coolant washes the workpiece and carries away the debris. Under the guidance of the flow guide, the coolant falls precisely into the recovery tank in the tank body directly opposite the flow guide. The coolant accumulates in the tank body, and the debris settles at the bottom. As the amount increases, the coolant overflows into the recovery tank through the first opening on both sides of the top of the tank body and is reused through the circulation system.

[0019] Step 2: As the debris inside the box increases, the box sinks into the recycling bin under the action of gravity. The sliding plate and the second magnetic plate also sink. When the box is full of debris, the second magnetic plate is attracted to the first magnetic plate, and the top surface of the box is flush with the top surface of the recycling bin, indicating to the staff that the box can be removed to clean up the debris.

[0020] Step 3: When the box needs to be removed, the cylinder operates, and the telescopic end drives the moving plate and outer cylinder to move. The moving magnetic block drives the inner rod and push plate to move. The inclined surface of the push plate presses the moving rod to move it down, which drives the horizontal plate and moving plate to descend, blocking the installation opening and preventing debris from sliding off when the box is tilted.

[0021] Step 4: When the horizontal plate falls on the partition, the movable magnetic block moves to the position directly opposite the fixed magnetic block, is attracted and moves upward to disengage from the slot, and the outer cylinder and inner rod can move relative to each other to avoid motion interference. The cylinder continues to run, and the moving plate pushes the vertical plate to drive the rack to move.

[0022] Step 5: The rack moves and meshes with the gear, driving the gear to rotate, which in turn drives the shaft to rotate, causing the mounting bracket, guide bracket and housing to rotate synchronously to an inclined state. The coolant in the housing flows out to the recovery tank through the second opening and the corresponding first opening, realizing the automatic separation of debris and coolant.

[0023] Step Six: When cleaning debris, pull the lever on the guide seat at the bottom of the box to move the baffle and offset it from the discharge port. Debris inside the box falls through the discharge port. At the same time, the first rib of the first opening, the second rib of the second opening, and the arc plate inside the recycling box prevent debris from sliding out, thus completing efficient cleaning.

[0024] The present invention has the following beneficial effects:

[0025] 1. This invention abandons the traditional filter screen filtration method and adopts a physical separation mechanism that combines gravity sedimentation and overflow drainage. After the coolant and debris fall into the tank, the debris settles naturally, and the coolant overflows to the recovery tank through the first opening. This avoids the debris from contacting the filter medium at the source, eliminates the risk of the filter screen being hooked or blocked, ensures the stable operation of the coolant circulation system, and reduces machine tool downtime for maintenance due to filter screen blockage.

[0026] 2. The bin is detachably connected to the recycling bin via connecting components. The design of the fixing plate and slots allows staff to quickly remove the bin to clean up debris. At the same time, the movable nature of the bin, combined with the magnetic adsorption mechanism, provides staff with feedback on the amount of debris collected. When the top surface of the bin is flush with the top surface of the recycling bin, it indicates that the debris has reached the upper limit of the capacity. At this time, the bin can be removed for cleaning in time, improving cleaning efficiency and accuracy.

[0027] 3. The discharge port of the discharge assembly cooperates with the guide seat. The opening and closing of the discharge port is controlled by moving the baffle through the pull rod. In the initial state, the baffle seals the discharge port to prevent debris and coolant leakage. When dealing with debris, pull the pull rod to open the discharge port so that the debris falls off quickly. The operation is simple and convenient.

[0028] 4. The baffle and movable plate of the blocking component work together. In the initial state, the movable plate is far away from the baffle and does not affect the entry of coolant and debris into the tank. When the tank needs to be tilted to discharge coolant, the movable plate descends to block the installation port and forms a blocking plate with the baffle to prevent debris from sliding down. The first rib of the first opening and the second rib of the second opening further block debris, ensuring effective separation of debris and coolant and improving separation quality.

[0029] 5. The cylinder, moving plate, outer cylinder, inner rod, push plate and other components of the push assembly work together. Through the cooperation of the movable magnetic block and the fixed magnetic block, the push plate squeezes the movable rod, causing the movable plate to descend and block the installation port. At the same time, it avoids the interference between the movement of the outer cylinder and the inner rod. The slide rail, slide seat, rack, vertical plate and other components of the drive assembly are linked with the push assembly to drive the gear to rotate, so that the box tilts to discharge the coolant, realize the automatic separation of debris and coolant, reduce manual operation and improve production efficiency and automation.

[0030] 6. The arc-shaped plate inside the recycling bin provides constraint to the movable rod during the rotation of the bin, keeping the horizontal plate in contact with the partition and ensuring that the movable plate is always inside the mounting opening, preventing debris from sliding out through the mounting opening. Attached Figure Description

[0031] Figure 1 is a structural schematic diagram of a high-torque hardened rail horizontal turning machine tool proposed in this invention;

[0032] Figure 2 is an enlarged view of the structure at point A in Figure 1;

[0033] Figure 3 is a cross-sectional view of a high-torque hardened rail horizontal turning machine tool proposed in this invention.

[0034] Figure 4 is a schematic diagram of the structure of the recycling bin and its body.

[0035] Figure 5 is a schematic diagram of the structure of the recycling bin and its body;

[0036] Figure 6 is a schematic diagram of the blocking assembly;

[0037] Figure 7 is a schematic diagram of the connecting components;

[0038] Figure 8 is a cross-sectional view of the actuating component;

[0039] Figure 9 is an enlarged view of the structure at point B in Figure 8;

[0040] Figure 10 is a schematic diagram of the structure when the box is tilted.

[0041] In the diagram: 1. Horizontal machine tool; 11. Flow guide; 2. Recycling box; 21. Connecting rod; 22. Arc plate; 31. Mounting bracket; 311. Rotating shaft; 312. Gear; 32. Guide frame; 321. First magnetic plate; 33. Sliding plate; 331. Slot; 332. Second magnetic plate; 34. Tension spring; 41. Box body; 411. Fixing plate; 42. First opening; 421. First rib; 43. Discharge port; 44. Guide seat; 45. Tie rod; 46. Baffle; 5 1. Partition plate; 52. Second opening; 521. Second rib plate; 53. Mounting port; 54. Movable plate; 55. Horizontal plate; 56. Fixed frame; 57. Movable rod; 58. Vertical rod; 59. Elastic rope; 61. Cylinder; 62. Moving plate; 63. Outer cylinder; 631. Through hole; 64. Inner rod; 641. Slot; 65. Push plate; 66. Movable magnetic block; 67. Fixed magnetic block; 68. Rod body; 71. Slide rail; 711. Slide seat; 72. Rack; 721. Vertical plate. Detailed Implementation

[0042] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments.

[0043] Referring to Figures 1-10, a high-torque hardened rail horizontal turning machine tool and its application are described. The machine tool includes a horizontal machine tool 1. A guide shroud 11 is fixed on the machine tool 1. The bottom opening of the guide shroud 11 is smaller than the top opening. The guide shroud 11 guides the flow of coolant and debris, allowing them to fall precisely into a predetermined position. A recovery tank 2 is fixed to the bottom of the machine tool 1. A housing 41 is installed inside the recovery tank 2, directly opposite the guide shroud 11. Under the action of the guide shroud 11, coolant and debris can accurately fall into the housing 41. The housing 41 is connected to the recovery tank 2 via a connecting assembly, which includes a mounting bracket 31. A rotating shaft 311 is fixed to the side of the mounting bracket 31, allowing for rotatable mounting. Inside the recycling bin 2, a gear 312 is fixedly sleeved on the rotating shaft 311, and a guide frame 32 is fixed on the mounting bracket 31. A sliding plate 33 is slidably mounted on the guide frame 32. The sliding plate 33 and the guide frame 32 are connected by two tension springs 34. A slot 331 is opened on the top surface of the sliding plate 33. A fixing plate 411 is fixed on the side of the bin 41. The fixing plate 411 is stuck in the slot 331. The setting of the fixing plate 411 and the slot 331 makes it convenient for the staff to remove the bin 41 and clean the debris inside the bin 41. Under the elastic force of the two tension springs 34, in the initial state, the sliding plate 33 is located at the top of the guide frame 32. At this time, the top of the bin 41 extends to the outside of the recycling bin 2.

[0044] The top of the housing 41 has two first openings 42 on both sides, which are directly opposite each other. During machining, the coolant washes the workpiece and carries the debris generated during the machining process. Under the guidance of the guide shroud 11, the coolant and debris fall into the housing 41. The coolant then accumulates inside the housing 41, while the debris naturally settles at the bottom of the housing 41 under gravity. As the amount of coolant increases, it overflows through the two first openings 42 and accumulates inside the recovery tank 2. The coolant in the recovery tank 2 is then reused through the circulation system. This design eliminates the need for filter screens or other filter media, avoiding direct contact between debris and filter media and eliminating the risk of the filter screen being hooked or clogged by debris. In subsequent cleaning operations, the staff can directly remove the housing 41 from the recovery tank 2 and drain the coolant from the recovery tank 2 to efficiently clean up the waste liquid and debris.

[0045] Initially, the top of the box 41 extends to the outside of the recycling bin 2. As the amount of debris collected inside the box 41 increases, the box 41 gradually descends under the influence of gravity and sinks into the recycling bin 2. A first magnetic plate 321 is fixed on the guide frame 32, and a second magnetic plate 332 is fixed on the bottom surface of the sliding plate 33. The first magnetic plate 321 and the second magnetic plate 332 are arranged vertically opposite each other. As the box 41 descends, the sliding plate 33 and the second magnetic plate 332 also descend, causing the second magnetic block to gradually approach the first magnetic plate. When the debris collected inside the container 41 reaches the maximum capacity of the container 41, the second magnetic plate 332 will be attracted to the first magnetic plate 321. In this case, the top surface of the container 41 is flush with the top surface of the recycling bin 2. The movable nature of the container 41 can provide information feedback to the staff, making it convenient for them to judge the debris collection status. That is, when the top surface of the container 41 is flush with the top surface of the recycling bin 2, it indicates that enough debris has been collected inside the container 41. In this case, the staff... The operator can remove the housing 41 and clean up the debris. The housing 41 is equipped with a discharge assembly, which includes a discharge port 43 and a guide seat 44. The discharge port 43 is located on the bottom surface of the housing 41, and the guide seat 44 is fixed to the bottom surface of the housing 41. A pull rod 45 is slidably mounted on the guide seat 44, and a baffle 46 is fixed to the end of the pull rod 45. Initially, the baffle 46 is positioned directly opposite the discharge port 43, thus blocking the discharge port 43 and preventing debris and coolant from passing through it. The top surface of the baffle 46 is fitted to the bottom surface of the housing 41 to ensure the sealing between the baffle 46 and the housing 41. Furthermore, the sealing between the two can be further improved by setting a sealing ring on the baffle 46. When handling debris, the operator pulls the lever 45. When the lever 45 moves, it drives the baffle 46 to move until the baffle 46 is misaligned with the discharge port 43. In this case, without the protection of the baffle 46, the debris inside the housing 41 will fall through the discharge port 43, which facilitates the rapid handling of debris.

[0046] The interior of the housing 41 is equipped with a barrier assembly to block debris. The barrier assembly includes a partition 51 fixed inside the housing 41, aligned with the lower openings of two first openings 42. One end of the partition 51 has a second opening 52, and several mounting holes 53 are evenly distributed on the partition 51. A mounting bracket 56 is fixed to the top surface of the partition 51, and holes are provided on the bracket 56. A movable rod 57, L-shaped in shape, is slidably mounted in these holes. One end of the movable rod 57 extends to the outside of the housing 41, and the other end... A horizontal plate 55 is fixed, and several movable plates 54 are fixed on the bottom surface of the horizontal plate 55. The movable plates 54 are respectively positioned opposite several mounting ports 53. Vertical rods 58 are fixed at both ends of the top surface of the partition plate 51. Elastic ropes 59 are connected to the two vertical rods 58. The two elastic ropes 59 are respectively connected to the two ends of the horizontal plate 55. In the initial state, under the elastic force of the two elastic ropes 59, the horizontal plate 55 is in a position away from the partition plate 51. At this time, the movable plates 54 are all away from the partition plate 51, and the movable plates 54 will not block the corresponding mounting ports 53. This allows coolant and debris to enter the interior of the housing 41 through the mounting ports 53.

[0047] The recycling bin 2 is internally equipped with a pushing component and a driving component. The pushing component includes a cylinder 61, which is mounted on the recycling bin 2 via a bracket. A movable plate 62 is fixed to the telescopic end of the cylinder 61, and an outer cylinder 63 is fixed to the top of the movable plate 62. One end of the outer cylinder 63 is closed, and the other end is open. An inner rod 64 is slidably arranged inside the outer cylinder 63. A through-hole 631 is opened at the end of the outer cylinder 63, near the open end of the outer cylinder 63. A slot 641 is opened at the end of the inner rod 64, and a movable magnetic block 66 is slidably arranged in the through-hole 631. The movable magnetic block 66 is engaged in the slot 641. In the initial state, most of the inner rod 64 is located outside the outer cylinder 63, and only the end with the slot 641 is located inside the outer cylinder 63. A push plate 65 is fixed to one end of the rod 64 located outside the outer cylinder 63. The push plate 65 has an inclined surface, which faces the end of the movable rod 57 away from the horizontal plate 55. When the first magnetic plate 321 and the second magnetic plate 332 attract each other, the movable rod 57 still faces the inclined surface of the push plate 65. A rod body 68 is fixed on the recycling box 2. A fixed magnetic block 67 is fixed to the end of the rod body 68. The magnetic poles of the fixed magnetic block 67 and the movable magnetic block 66 are opposite poles. When the movable magnetic block 66 moves to the position facing the fixed magnetic block 67, the movable magnetic block 66 will be attracted by the fixed magnetic block 67 under the attraction of opposite poles, causing the movable magnetic block 66 to move upward. When the movable magnetic block 66 is attracted to the fixed magnetic block 67, the movable magnetic block 66 will disengage from the slot 641.

[0048] The drive assembly includes a slide rail 71, which is fixed inside the recycling bin 2. A slide block 711 is slidably mounted on the slide rail 71, and a rack 72 is fixed to the side of the slide block 711. The rack 72 meshes with a gear 312 during movement. Additionally, the slide rail 71 and slide block 711 provide a limit for the rack 72 as it moves. A vertical plate 721 is fixed to the rack 72, facing the moving plate 62. When enough debris accumulates inside the bin 41, the bin 41 needs to be removed. At this time, there is still coolant inside the bin 41. The push and drive assembly designed in this invention is used to automatically tilt the bin 41, allowing the coolant inside the bin 41 to flow out automatically, thus achieving… Specifically, the separation of debris and coolant involves the operation of cylinder 61, whose telescopic end drives the moving plate 62 to move. As the moving plate 62 moves, the outer cylinder 63 moves accordingly. Since the movable magnetic block 66 is engaged in the slot 641, the movement of the outer cylinder 63 can drive the inner rod 64 to move through the movable magnetic block 66, causing the inner rod 64 to drive the push plate 65 to move. During the movement, the push plate 65 gradually approaches the movable rod 57, and its inclined surface will squeeze the movable rod 57. After being squeezed by the inclined surface, the movable rod 57 will move downward and drive the horizontal plate 55 to move downward. When the horizontal plate 55 moves downward, several movable plates 54 will descend accordingly until the horizontal plate 55 lands on the top surface of the partition 51. In this case, several movable plates 54 move into the interior of several mounting ports 53 and block several mounting ports 53. In this case, the partition 51 and several movable plates 54 together form a baffle to prevent debris from sliding out when the housing 41 is tilted.

[0049] Furthermore, when the horizontal plate 55 falls onto the partition plate 51, the movable magnetic block 66 moves precisely to the position directly opposite the fixed magnetic block 67. At this time, the movable magnetic block 66 moves upward under the attraction of the fixed magnetic block 67 and disengages from the slot 641. Without the restriction of the movable magnetic block 66, the outer cylinder 63 and the inner rod 64 can move relative to each other. This allows the outer cylinder 63 to still move with the extension and retraction end of the cylinder 61 even when the inner rod 64 cannot move, avoiding motion interference between the outer cylinder 63 and the inner rod 64. With the continuous operation of the cylinder 61, the moving plate 62 and... The outer cylinder 63 continues to move, and then the moving plate 62 pushes the vertical plate 721, causing the vertical plate 721 to drive the rack 72 to move. During the movement, the rack 72 will mesh with the gear 312 and drive the gear 312 to rotate. When the gear 312 rotates, it drives the rotating shaft 311 to rotate. Finally, the mounting frame 31, the guide frame 32 and the box 41 rotate synchronously until the box 41 is in an inclined state. When the box 41 is inclined, the coolant in the box 41 will flow out through the second opening 52 and the corresponding first opening 42 and flow into the recovery box 2, realizing the automatic separation of debris and coolant.

[0050] Each first opening 42 is fixed with several first ribs 421, which are arranged in a linear array within the same first opening 42. The second opening 52 is fixed with several second ribs 521. When the housing 41 is tilted, the first ribs 421 and second ribs 521 can block debris, preventing it from sliding out of the housing 41 along with the coolant. Additionally, the recovery tank 2 is equipped with an arc-shaped plate 22, which is connected to the recovery tank 2 via a connecting rod 21. When the movable rod 57 is pushed by the plate... When the 65 is pressed down, the movable rod 57 moves to the position directly opposite one end of the arc plate 22. When the box 41 rotates, the movable rod 57 rotates accordingly and moves to the bottom of the arc plate 22, forming the state shown in Figure 10. In this case, the arc plate 22 provides a constraint for the movable rod 57, keeping the horizontal plate 55 in contact with the partition 51. Through this design, during the rotation of the box 41, the movable plates 54 are always located inside the mounting openings 53, which can prevent debris from sliding out through the mounting openings 53.

[0051] The specific working principle of this invention is as follows:

[0052] When this high-torque hardened rail horizontal turning machine is working, the coolant washes the workpiece and carries the debris during the machining process. Under the guidance of the flow guide shroud 11, the coolant and debris fall precisely into the recovery tank 2 into the box 41 directly opposite the flow guide shroud 11. The coolant accumulates in the box 41, and the debris is naturally deposited at the bottom of the box 41 due to gravity. As the coolant increases, it overflows into the recovery tank 2 through the first openings 42 on both sides of the top of the box 41. The coolant in the recovery tank 2 is reused through the circulation system.

[0053] In the initial state, under the elastic force of the two tension springs 34, the sliding plate 33 is located at the top of the guide frame 32, and the top of the box 41 extends to the outside of the recycling box 2. As the debris inside the box 41 increases, the box 41 gradually descends and sinks into the recycling box 2 under the action of gravity. The sliding plate 33 and the second magnetic plate 332 descend accordingly. When the debris inside the box 41 reaches the maximum capacity, the second magnetic plate 332 is attracted to the first magnetic plate 321. At this time, the top surface of the box 41 is flush with the top surface of the recycling box 2, indicating to the staff that the box 41 can be removed to clean the debris.

[0054] When enough debris accumulates in the housing 41 and needs to be removed, there is still coolant in the housing 41. At this time, the push assembly and drive assembly start to work, the cylinder 61 runs, and its telescopic end drives the moving plate 62 to move. The outer cylinder 63 at the top of the moving plate 62 moves accordingly. Because the movable magnetic block 66 is stuck in the slot 641 at the end of the inner rod 64, the outer cylinder 63 drives the inner rod 64 to move through the movable magnetic block 66. The inner rod 64 drives the push plate 65 to move. The inclined surface of the push plate 65 gradually approaches and squeezes the movable rod 57. The movable rod 57 moves downward and drives the horizontal plate 55 to move down. Several movable plates 54 on the bottom surface of the horizontal plate 55 fall down until the horizontal plate 55 lands on the top surface of the partition 51. Several movable plates 54 move into several mounting ports 53 and block the mounting ports 53. The partition 51 and several movable plates 54 together form a baffle to prevent debris from sliding off when the housing 41 is tilted.

[0055] When the horizontal plate 55 falls on the partition plate 51, the movable magnetic block 66 moves to the position directly opposite the fixed magnetic block 67 on the recycling box 2. Under the attraction of opposite poles, the movable magnetic block 66 is attracted by the fixed magnetic block 67 and moves upward and disengages from the slot 641. The outer cylinder 63 and the inner rod 64 can move relative to each other to avoid motion interference. The cylinder 61 continues to run, and the moving plate 62 and the outer cylinder 63 continue to move. The moving plate 62 pushes the vertical plate 721, and the vertical plate 721 drives the rack 72 to move. The rack 72 meshes with the gear 312 to drive the gear 312 to rotate. The gear 312 drives the rotating shaft 311 to rotate. Finally, the mounting frame 31, the guide frame 32 and the box 41 rotate synchronously to the tilted state. The coolant in the box 41 flows out into the recycling box 2 through the second opening 52 and the corresponding first opening 42, realizing the automatic separation of debris and coolant.

[0056] During the tilting of the housing 41, several first ribs 421 in each first opening 42 and several second ribs 521 inside the second opening 52 block debris to prevent it from sliding out with the coolant. At the same time, the arc-shaped plate 22 inside the recovery tank 2 provides constraint for the movable rod 57. When the movable rod 57 is pressed down by the push plate 65 and moved to a position directly opposite the arc-shaped plate 22, the movable rod 57 moves to below the arc-shaped plate 22 when the housing 41 rotates. The arc-shaped plate 22 keeps the horizontal plate 55 in contact with the partition 51, ensuring that several movable plates 54 are always inside several installation ports 53 to prevent debris from sliding out. Subsequently, the staff can discharge the debris inside the housing 41 through the discharge assembly, that is, pull the pull rod 45 to move the baffle 46, so that the baffle 46 is misaligned with the discharge port 43, and the debris falls through the discharge port 43 for quick processing.

[0057] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-torque hardened rail horizontal turning machine tool, characterized in that, The machine tool includes a horizontal machine tool (1), on which a flow guide (11) is fixed. A recovery box (2) is fixed at the bottom of the horizontal machine tool (1). A box body (41) is provided inside the recovery box (2). The box body (41) is positioned opposite the flow guide (11). A first opening (42) is provided on both sides of the top of the box body (41). The two first openings (42) are positioned opposite each other. Several first ribs (421) are fixed in each first opening (42). Several first ribs (421) located in the same first opening (42) are arranged in a straight line array. During processing, coolant and debris fall into the box body (41). Coolant accumulates in the box body (41). Coolant exceeding two first openings (42) overflows through the two first openings (42) and flows into the recovery box (2). Debris is deposited at the bottom of the box body (41).

2. The high-torque hardened rail horizontal turning machine tool according to claim 1, characterized in that, The box body (41) is connected to the recycling bin (2) via a connecting assembly. The connecting assembly includes a mounting bracket (31). A rotating shaft (311) is fixed on the side of the mounting bracket (31). The rotating shaft (311) is rotatably installed inside the recycling bin (2). A gear (312) is fixedly sleeved on the rotating shaft (311). A guide frame (32) is fixed on the mounting bracket (31). A sliding plate (33) is slidably arranged on the guide frame (32). The sliding plate (33) and the guide frame (32) are connected by two tension springs (34). A slot (331) is opened on the top surface of the sliding plate (33). A fixing plate (411) is fixed on the side of the box body (41). The fixing plate (411) is stuck in the slot (331).

3. A high-torque hardened rail horizontal turning machine tool according to claim 2, characterized in that, A first magnetic plate (321) is fixed on the guide frame (32), and a second magnetic plate (332) is fixed on the bottom surface of the sliding plate (33). The first magnetic plate (321) and the second magnetic plate (332) are arranged vertically opposite each other.

4. A high-torque hardened rail horizontal turning machine tool according to claim 1, characterized in that, The housing (41) is provided with a discharge assembly, which includes a discharge port (43) and a guide seat (44). The discharge port (43) is opened on the bottom surface of the housing (41), and the guide seat (44) is fixed on the bottom surface of the housing (41). A pull rod (45) is slidably arranged on the guide seat (44), and a baffle (46) is fixed at the end of the pull rod (45).

5. A high-torque hardened rail horizontal turning machine tool according to claim 4, characterized in that, The top surface of the baffle (46) is attached to the bottom surface of the box (41).

6. A high-torque hardened rail horizontal turning machine tool according to claim 1, characterized in that, The box (41) is equipped with a blocking component inside, which is used to block debris. The recycling box (2) is equipped with a pushing component and a driving component inside, which are used together to control the tilt of the box (41). A rod (68) is fixed on the recycling box (2), and a fixed magnetic block (67) is fixed at the end of the rod (68). An arc plate (22) is provided inside the recycling box (2), and the arc plate (22) is connected to the recycling box (2) through a connecting rod (21).

7. A high-torque hardened rail horizontal turning machine tool according to claim 6, characterized in that, The blocking assembly includes a partition (51) fixed inside the housing (41). One end of the partition (51) has a second opening (52), inside which are fixed several second ribs (521). Several mounting openings (53) are evenly distributed on the partition (51). A fixing frame (56) is fixed to the top surface of the partition (51). Holes are provided on the fixing frame (56), and movable rods are slidably disposed within these holes. 57), and the movable rod (57) has an L-shaped structure. One end of the movable rod (57) extends to the outside of the box (41), and the other end is fixed with a horizontal plate (55). Several movable plates (54) are fixed on the bottom surface of the horizontal plate (55). Several movable plates (54) are respectively set opposite to several mounting ports (53). Vertical rods (58) are fixed at both ends of the top surface of the partition (51). Elastic ropes (59) are connected to both vertical rods (58). The two elastic ropes (59) are respectively connected to both ends of the horizontal plate (55).

8. A high-torque hardened rail horizontal turning machine tool according to claim 7, characterized in that, The pushing assembly includes a cylinder (61), which is mounted on the recycling bin (2) by a bracket. A movable plate (62) is fixed to the telescopic end of the cylinder (61). An outer cylinder (63) is fixed to the top of the movable plate (62). An inner rod (64) is slidably arranged inside the outer cylinder (63). A through-hole (631) is opened at the end of the outer cylinder (63). A slot (641) is opened at the end of the inner rod (64). A movable magnetic block (66) is slidably arranged in the through-hole (631). The movable magnetic block (66) is inserted into the slot (641). A push plate (65) is fixed to one end of the inner rod (64) outside the outer cylinder (63). An inclined surface is provided on the push plate (65). The inclined surface of the push plate (65) is directly opposite the end of the movable rod (57) away from the horizontal plate (55).

9. A high-torque hardened rail horizontal turning machine tool according to claim 8, characterized in that, The drive assembly includes a slide rail (71) which is fixed inside the recycling bin (2). A slide block (711) is slidably mounted on the slide rail (71). A rack (72) is fixed to the side of the slide block (711). A vertical plate (721) is fixed on the rack (72). The vertical plate (721) is positioned opposite the moving plate (62).

10. A method of using a high-torque hardened rail horizontal turning machine tool, based on any one of claims 1-9, characterized in that, Includes the following steps: Step 1: During machining, the coolant washes the workpiece and carries away debris. Under the guidance of the guide shroud (11), the coolant falls precisely into the recovery box (2) in the box body (41) directly opposite the guide shroud (11). The coolant accumulates in the box body (41), and the debris settles at the bottom. As the debris increases, the coolant overflows into the recovery box (2) through the first openings (42) on both sides of the top of the box body (41) and is reused through the circulation system. Step 2: As the debris in the box body (41) increases, the box body (41) sinks into the recovery box (2) under the action of gravity. The sliding plate (33) and the second magnetic plate (332) also sink. When the debris is full, the second magnetic plate... The plate (332) is adsorbed onto the first magnetic plate (321), and the top surface of the box (41) is flush with the top surface of the recycling bin (2), indicating to the staff that the box (41) can be removed to clean the debris; Step 3: When the box (41) needs to be removed, the cylinder (61) runs, and the telescopic end drives the moving plate (62) and the outer cylinder (63) to move. The moving magnetic block (66) drives the inner rod (64) and the push plate (65) to move. The inclined surface of the push plate (65) presses the moving rod (57) to make it move down, which drives the horizontal plate (55) and the moving plate (54) to descend, blocking the installation port (53) and preventing the debris from slipping when the box (41) is tilted; Step Step 4: When the horizontal plate (55) falls on the partition plate (51), the movable magnetic block (66) moves to the position directly opposite the fixed magnetic block (67), is attracted and moves upward to disengage from the slot (641), and the outer cylinder (63) and inner rod (64) can move relative to each other to avoid motion interference. The cylinder (61) continues to run, and the moving plate (62) pushes the vertical plate (721) to drive the rack (72) to move. Step 5: The rack (72) moves and meshes with the gear (312), driving the gear (312) to rotate, which drives the rotating shaft (311) to rotate, so that the mounting frame (31), guide frame (32) and box (41) rotate synchronously to tilt. In the inclined state, the coolant in the box (41) flows out to the recovery box (2) through the second opening (52) and the corresponding first opening (42), realizing the automatic separation of debris and coolant; in step six, when cleaning debris, pull the pull rod (45) on the guide seat (44) on the bottom of the box (41) to drive the baffle (46) to move and be offset from the discharge port (43). The debris in the box (41) falls out through the discharge port (43). At the same time, the first rib (421) of the first opening (42), the second rib (521) of the second opening (52) and the arc plate (22) in the recovery box (2) prevent the debris from sliding out, thus completing efficient cleaning.

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