Ceramic tile cutting equipment for indoor decoration

Abstract

The invention discloses ceramic tile cutting equipment for indoor decoration, and relates to the technical field of ceramic tile cutting. The cutting equipment comprises a supporting device, a clamping device and a circulating device, a cutting device is arranged on the supporting device, and the cutting device is communicated with the circulating device through a pipeline; the clamping device comprises a plurality of floating assemblies, each floating assembly is provided with an offset assembly, the floating assemblies are used for supporting the tiles in a floating mode, the offset assemblies are located below the tiles, and the offset assemblies are used for adjusting the clamping distance of the tiles during cutting; the floating assembly comprises a stand column, a bearing platform and a pressing cylinder are arranged on the stand column, a pressing plate is arranged at the output end of the pressing cylinder, and the pressing plate and the bearing platform are located on the two sides of the ceramic tile respectively. The offset assembly comprises an extension cylinder, and a cross arm is arranged at the output end of the extension cylinder. The bearing platform is connected with the extending cylinder, and the cross arm faces the bottom of the ceramic tile.

Description

Technical Field

[0001] This invention relates to the field of tile cutting technology, specifically a tile cutting device for interior decoration. Background Technology

[0002] Tiles are mainly made of clay and fired through a special manufacturing process. As a new type of decorative material, they are widely used in interior decoration and other fields.

[0003] Compared to traditional decorative materials, ceramic tiles have unparalleled advantages. They are effective at preventing moisture and mold, can reduce building loads to some extent, and have a long service life. Therefore, they are an indispensable material in modern home decoration. To meet the personalized needs of home decoration, square tiles need to be cut into shapes with special curved surfaces. However, because ceramic tiles are made of clay, the cutting process generates a lot of dust, which can affect the health of the workers.

[0004] Currently, most cutting devices use traditional fixed support methods, which can easily cause motion interference. At the same time, the unchanging support points can easily cause excessive vibration during the unidirectional force process of cutting, and even lead to edge chipping, affecting the cutting quality. Summary of the Invention

[0005] The purpose of this invention is to provide a tile cutting device for interior decoration, so as to solve the problems of fixed support methods and inability to automatically adjust existing technologies.

[0006] To achieve the above objectives, the present invention provides the following technical solution: A tile cutting device for interior decoration, the cutting device includes a support device, a clamping device and a circulation device, the cutting device is mounted on the support device, and the cutting device and the circulation device are connected by pipes. The clamping device includes multiple floating components, each of which is equipped with an offset component. The floating components are used to provide floating support for the tile, and the offset components are located below the tile and are used to adjust the clamping distance of the tile during cutting. The floating component includes a column, on which a support platform and a pressure cylinder are respectively provided. The output end of the pressure cylinder is provided with a pressure plate, and the pressure plate and the support platform are located on both sides of the tile. The offset assembly includes an extension cylinder, and the output end of the extension cylinder is provided with a crossbeam; Several columns are located on the support device, the base and the extension cylinder are connected, and the crossbeam faces the bottom of the tile.

[0007] The support device serves as the primary installation base for mounting other components. Once the tile is placed on the support device, it is automatically clamped by the clamping device. After clamping, the tile is cut by the cutting device. Since tiles are primarily made of clay, the cutting process generates a large amount of dust. A circulation device sprays the cut area to prevent dust dispersion. The clamping device mainly consists of a floating component and an offset component. The floating component clamps the tile, while the column mounts various parts. The platform provides lower support for the tile, and the downward displacement cylinder moves the pressure plate to limit the tile's upward movement. Floating positioning allows for rapid clamping while preventing interference during cutting. The offset component provides auxiliary support to the lower part of the tile. During cutting, the tile experiences a downward force, which is used to move the crossbeam via an extension cylinder, providing secondary support to the bottom of the tile. The extension cylinder's output length is automatically adjusted according to the cutting area, thereby regulating the support coverage, reducing vibration, and preventing cracking and edge chipping.

[0008] Furthermore, the support device includes a support frame, on which a three-way module is provided, and a machining cavity is provided on the support frame; The offset assembly also includes a push rod and a coil, with the axis of the push rod and the center line of the coil being collinear, and the push rod being made of a magnetic material; The column is placed inside the processing cavity, and the crossbeam is set in an "L" shape. The upper side of the short side of the crossbeam abuts against the bottom of the tile. A transmission plate is provided on one side of the short side of the crossbeam, and an offset cavity is provided on the long side of the crossbeam. The thickness of the transmission plate decreases in the direction away from the crossbeam. A balance spring is provided in the offset cavity. The upper end of the push rod abuts against the end of the transmission plate, and the lower end of the push rod passes through the coil and abuts against the balance spring.

[0009] The support frame can adopt a bed-type structure to ensure feeding stability. It features a three-way module to provide linear displacement in three directions, thereby driving the cutting device. A processing cavity is provided on the support frame to house the clamping device and collect waste material and waste liquid, facilitating coolant circulation in the circulation system. The support platform provides external support for the bottom of the tile and cooperates with the upper pressure plate. The crossbeam provides internal support for the bottom of the tile, employing an L-shaped design with the short side vertically arranged and the long side horizontally arranged. The short side fits against the bottom of the tile for transmission. During cutting, the transmission plate uses a gradually changing thickness design; as the stiffness decreases, the cutting vibration is amplified, pushing the top rod to move. The top rod is made of magnet material, with a dense magnetic field around it. Its movement causes the coil to cut along the magnetic lines of force, generating an induced current. For example, four crossarms are used. In the initial state, the short sides of the four crossarms are located close to the cutting point. By supporting them at close range, the amplitude is reduced and the support stability is improved. The induced current generated during cutting is equal. When the cutting point moves, the amplitude will gradually increase as the distance approaches, thereby increasing the current in the branch.

[0010] Furthermore, each push rod and coil constitutes a sorting circuit; The column and support device are rotatably connected; The extension cylinder and the sorting circuit are electrically connected.

[0011] The column is equipped with a built-in motor to drive its rotation. The rotation angle is adjusted according to the tile cutting position to ensure detection accuracy. During automatic compensation, the extension cylinder performs distance compensation. Through electrical connection, the difference between the current value on the sorting circuit and the rated current value is used as a control signal. The larger the current, the closer the distance. The current difference and distance are negatively correlated. According to the change in current, the extension cylinder drives the crossarm to retract, ensuring the rated distance and preventing motion interference.

[0012] Furthermore, the support device also includes a mounting base and a turntable. The mounting base is connected to the output end of the three-way module. A rotary motor is provided on the mounting base, and the output end of the rotary motor is connected to the turntable.

[0013] The output end of the three-way module is used to move the mounting base, which is used to install the rotary motor. The rotary motor is used to drive the turntable to rotate on the fixed axis, thereby facilitating the arc cutting of the tile.

[0014] Furthermore, the mounting base is provided with a rotary groove, the turntable and the rotary groove are rotatably connected, and the turntable is connected to the cutting device.

[0015] The mounting base provides rotational support to the turntable via a rotary groove, ensuring rotational stability.

[0016] Furthermore, the cutting device includes a saw blade and a drive motor. The drive motor is located on one side of the turntable, and the output end of the drive motor is equipped with a saw blade. The force applied at the cutting point of the saw blade is inclined downward.

[0017] The drive motor serves as the main power source for cutting, outputting torque to rotate the saw blade. During cutting, the saw blade exerts a downward force on the cutting point of the tile, reducing dust from the tile.

[0018] As an optimization, the cutting device also includes a dust cover, which is connected to the drive motor housing. The dust cover semi-encloses the cutting point of the tile and can be mounted on the drive motor housing for easy rotation, allowing it to rotate along with the saw blade.

[0019] As an optimization, the circulation device includes a water tank and a booster pump. The water tank is placed inside the machining chamber, with the booster pump's inlet connected to the water tank pipe and the booster pump's outlet connected to the inner cavity of the dust cover. The water tank, located within the machining chamber of the support frame, supplies water to the dust cover via the booster pump during cutting. Nozzles can be installed inside the dust cover to further atomize the water supplied by the booster pump, reducing dust generation.

[0020] Compared with the prior art, the beneficial effects of this invention are as follows: The tile is supported from below by a support platform; the pressure plate is moved by the displacement output of the lower cylinder to limit the tile's movement from above; floating positioning allows for rapid clamping while preventing interference during cutting; an offset component provides auxiliary support to the lower part of the tile; during cutting, the tile is subjected to a downward force; the crossbeam is moved by an extension cylinder to provide secondary support to the bottom of the tile; and the output length of the extension cylinder is automatically adjusted according to the cutting location to regulate the support coverage, reduce vibration, and prevent cracking and edge chipping; the support platform provides external support to the bottom of the tile and cooperates with the upper pressure plate; the crossbeam provides internal support to the bottom of the tile and adopts an L-shaped design with the short side arranged vertically and the long side arranged horizontally, the short side fitting against the bottom of the tile for transmission; during cutting, the transmission plate adopts a gradually changing thickness design, amplifying the cutting vibration as the stiffness decreases and pushing the top rod to move; the top rod is made of magnetic material with a dense magnetic field around it; when it moves, the coil moves along the cutting magnetic lines of force, generating an induced current. For example, four crossarms are used. In the initial state, the short sides of the four crossarms are positioned close to the cutting point. By providing close support, the amplitude is reduced and the support stability is improved. The induced current generated during cutting is equal. As the cutting point moves, the amplitude gradually increases with the distance, thereby increasing the current in the branch circuit. The difference between the current value and the rated current value on the sorting circuit is used as a control signal. The larger the current, the closer the distance. The current difference and distance are negatively correlated. According to the change in current, the extension cylinder drives the crossarm to retract, ensuring the rated distance and preventing motion interference. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the clamping device structure of the present invention; Figure 3 This is a schematic diagram of the transmission of the floating component and the offset component of the present invention; Figure 4 This is a schematic diagram of the offset component structure of the present invention; Figure 5 This is a schematic diagram of the cutting device structure of the present invention; Figure 6 for Figure 5 A magnified view of a portion of the view (A).

[0022] In the diagram: 1. Support device; 11. Support frame; 12. Three-way module; 13. Mounting base; 14. Turntable; 15. Rotary motor; 2. Cutting device; 21. Saw blade; 22. Dust cover; 23. Drive motor; 3. Clamping device; 31. Floating component; 311. Support platform; 312. Column; 313. Downward cylinder; 314. Pressure plate; 32. Offset component; 321. Extension cylinder; 322. Crossbeam; 323. Transmission plate; 324. Top rod; 325. Coil; 326. Balance spring; 4. Circulation device; 41. Water tank; 42. Booster pump. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Example: Figure 1 - Figure 6 As shown, the present invention provides a technical solution for a tile cutting device for interior decoration.

[0025] A tile cutting device for interior decoration, the cutting device includes a support device 1, a clamping device 3 and a circulation device 4, the support device 1 is equipped with a cutting device 2, and the cutting device 2 and the circulation device 4 are connected by pipes. The clamping device 3 includes multiple floating components 31, each of which is provided with an offset component 32. The floating components 31 are used to float and support the tile, and the offset component 32 is located below the tile. The offset component 32 is used to adjust the clamping distance of the tile during cutting. The floating component 31 includes a column 312, on which a support 311 and a pressing cylinder 313 are respectively provided. The output end of the pressing cylinder 313 is provided with a pressure plate 314. The pressure plate 314 and the support 311 are respectively located on both sides of the ceramic tile. The offset assembly 32 includes an extension cylinder 321, and a crossbeam 322 is provided at the output end of the extension cylinder 321; Several columns 312 are located on the support device 1, the base 311 and the extension cylinder 321 are connected, and the crossbeam 322 faces the bottom of the tile.

[0026] The support device 1 serves as the main installation base for installing other devices. When the tile is placed on the support device 1, it is automatically clamped by the clamping device 3. After clamping, the tile is cut by the cutting device 2. Since the tile is made of clay as the main raw material, the cutting process will generate a lot of dust. The circulation device 4 sprays the cut part of the tile to prevent the dust from spreading. The clamping device 3 mainly consists of a floating component 31 and an offset component 32. The floating component 31 is used to clamp the tile, and the column 312 is used to install various components. The tile is supported from the bottom by the support platform 311. The pressure plate 314 is moved by the output displacement of the pressure cylinder 313 to limit the tile from the top. By adopting floating positioning, the tile can be clamped quickly and interference can be prevented during the cutting process. The offset component 32 provides auxiliary support for the bottom of the tile. When cutting, the tile is subjected to a downward force. The crossbeam 322 is moved by the extension cylinder 321 to provide secondary support for the bottom of the tile. The output length of the extension cylinder 321 is automatically adjusted according to the cutting position to adjust the support coverage, reduce vibration, and prevent cracking and chipping.

[0027] Furthermore, the support device 1 includes a support frame 11, on which a three-way module 12 is provided, and a processing cavity is provided on the support frame 11; The offset assembly 32 also includes a push rod 324 and a coil 325. The axis of the push rod 324 and the center line of the coil 325 are collinear. The push rod 324 is made of magnetic material. The column 312 is placed in the processing cavity. The crossbeam 322 is arranged in an "L" shape. The upper side of the short side of the crossbeam 322 abuts against the bottom of the tile. A transmission plate 323 is provided on one side of the short side of the crossbeam 322. An offset cavity is provided on the long side of the crossbeam 322. The thickness of the transmission plate 323 decreases in the direction away from the crossbeam 322. A balance spring 326 is provided in the offset cavity. The upper end of the push rod 324 abuts against the end of the transmission plate 323. The lower end of the push rod 324 passes through the coil 325 and abuts against the balance spring 326.

[0028] The support frame 11 can adopt a bed-type structure to ensure the stability of material feeding. A three-way module 12 is set on it to provide linear displacement in three directions, thereby driving the cutting device 2 to move. A processing cavity is set on the support frame 11 to place the clamping device 3 and collect waste material and waste liquid, which facilitates the circulation of coolant by the circulation device 4. The support platform 311 is used to provide external support for the bottom of the tile and cooperates with the upper pressure plate 314. The crossbeam 322 is used to provide internal support for the bottom of the tile. It adopts an L-shaped design with the short side arranged vertically and the long side arranged horizontally. The short side is attached to the bottom of the tile for transmission. During cutting, the transmission plate 323 adopts a thickness-gradient design. As the stiffness decreases, the cutting vibration is amplified and the push rod 324 is moved. The push rod 324 is made of magnetic material and has a dense magnetic field around it. When it moves, the coil 325 moves to cut the magnetic field lines and generates an induced current. For example, four crossarms 322 are used. In the initial state, the short sides of the four crossarms 322 are located close to the cutting point. By supporting them at close range, the amplitude is reduced and the support stability is improved. The induced current generated during cutting is equal. When the cutting point moves, the amplitude will gradually increase as the distance approaches, thereby increasing the current in the branch.

[0029] Furthermore, each push rod 324 and coil 325 constitute a sorting circuit; The column 312 and the support device 1 are rotatably connected; The extension cylinder 321 and the sorting circuit are electrically connected.

[0030] The column 312 is equipped with a built-in motor to drive the column 312 to rotate. The rotation angle is adjusted according to the tile cutting position to ensure detection accuracy. During automatic compensation, the extension cylinder 321 performs distance compensation. Through electrical connection, the difference between the current value and the rated current value on the sorting circuit is used as a control signal. The larger the current, the closer the distance. The current difference and distance are negatively correlated. According to the change in current, the extension cylinder 321 drives the crossarm 322 to retract to ensure the rated distance and prevent motion interference.

[0031] Furthermore, the support device 1 also includes a mounting base 13 and a turntable 14. The mounting base 13 is connected to the output end of the three-way module 12. A rotary motor 15 is provided on the mounting base 13, and the output end of the rotary motor 15 is connected to the turntable 14.

[0032] The output end of the three-way module 12 is used to drive the mounting base 13 to move. The mounting base 13 is used to install the rotary motor 15. The rotary motor 15 is used to drive the turntable 14 to rotate on a fixed axis, thereby facilitating the arc cutting of the tile.

[0033] Furthermore, the mounting base 13 is provided with a rotary groove, the turntable 14 is rotatably connected to the rotary groove, and the turntable 14 is connected to the cutting device 2.

[0034] Mounting base 13 provides rotational support for turntable 14 via a rotary groove, ensuring rotational stability.

[0035] Furthermore, the cutting device 2 includes a saw blade 21 and a drive motor 23. The drive motor 23 is located on one side of the turntable 14, and the output end of the drive motor 23 is provided with the saw blade 21. The cutting point of the saw blade 21 is inclined downward.

[0036] The drive motor 23 serves as the main power source for cutting, outputting torque to drive the saw blade 21 to rotate. During cutting, the saw blade 21 exerts a downward force on the cutting point of the tile, reducing dust from the tile.

[0037] As an optimization, the cutting device 2 also includes a dust cover 22, which is connected to the housing of the drive motor 23. The dust cover 22 partially encloses the cutting point of the tile and can be installed on the housing of the drive motor 23 for easy rotational movement, rotating together with the saw blade 21.

[0038] As an optimization, the circulation device 4 includes a water tank 41 and a booster pump 42. The water tank 41 is placed inside the processing chamber. The inlet of the booster pump 42 is connected to the water tank 41 via a pipe, and the outlet of the booster pump 42 is connected to the inner cavity of the dust cover 22. The water tank 41 is located inside the processing chamber of the support frame 11. During cutting, the water tank 41 supplies water to the dust cover 22 through the booster pump 42. Nozzles can be installed inside the dust cover 22 to further atomize the water supplied by the booster pump 42 and reduce dust.

[0039] The working principle of this invention is as follows: The tile is supported from below by the support platform 311. The pressure plate 314 moves by the displacement output of the downward cylinder 313, limiting the tile's position from above. Floating positioning allows for rapid clamping while preventing interference during cutting. The offset component 32 provides auxiliary support to the lower part of the tile. During cutting, the tile experiences a downward force. The extension cylinder 321 drives the crossbeam 322 to move, providing secondary support to the bottom of the tile. The output length of the extension cylinder 321 is automatically adjusted according to the cutting location, thereby adjusting the support coverage, reducing vibration, and preventing... To prevent cracking and chipping; the support platform 311 is used to provide external support for the bottom of the tile and cooperates with the upper pressure plate 314. The crossbeam 322 is used to provide internal support for the bottom of the tile. It adopts an L-shaped design with the short side arranged vertically and the long side arranged horizontally. The short side is attached to the bottom of the tile for transmission. When cutting, the transmission plate 323 adopts a thickness-gradient design. As the stiffness decreases, the cutting vibration is amplified and the push rod 324 is moved. The push rod 324 is made of magnetic material and has a dense magnetic field around it. When it moves, it causes the coil 325 to cut the magnetic field lines and generate an induced current. For example, four crossarms 322 are used. In the initial state, the short sides of the four crossarms 322 are located close to the cutting point. By providing close support, the amplitude is reduced and the support stability is improved. The induced current generated during cutting is equal. When the cutting point moves, the amplitude gradually increases as the distance approaches, thereby increasing the current in the branch. The difference between the current value and the rated current value on the sorting circuit is used as a control signal. The larger the current, the closer the distance. The current difference and the distance are negatively correlated. According to the change in current, the extension cylinder 321 drives the crossarms 322 to retract, ensuring the rated distance and preventing motion interference.

[0040] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A tile cutting device for interior decoration, characterized in that: The cutting equipment includes a support device (1), a clamping device (3) and a circulation device (4). The support device (1) is equipped with a cutting device (2), and the cutting device (2) and the circulation device (4) are connected by pipes. The clamping device (3) includes multiple floating components (31), each of which is provided with an offset component (32). The floating components (31) are used to float and support the tile, and the offset component (32) is located below the tile. The offset component (32) is used to adjust the clamping distance of the tile during cutting. The floating component (31) includes a column (312), on which a support platform (311) and a lower cylinder (313) are respectively provided. The output end of the lower cylinder (313) is provided with a pressure plate (314). The pressure plate (314) and the support platform (311) are respectively located on both sides of the ceramic tile. The offset component (32) includes an extension cylinder (321), and the output end of the extension cylinder (321) is provided with a crossbeam (322). Several of the columns (312) are located on the support device (1), the platform (311) and the extension cylinder (321) are connected, and the crossbeam (322) faces the bottom of the tile.

2. The tile cutting equipment for interior decoration according to claim 1, characterized in that: The support device (1) includes a support frame (11), a three-way module (12) is provided on the support frame (11), and a machining cavity is provided on the support frame (11); The offset component (32) also includes a push rod (324) and a coil (325). The axis of the push rod (324) and the center line of the coil (325) are arranged collinearly. The push rod (324) is made of magnetic material. The column (312) is placed in the processing cavity. The crossbeam (322) is arranged in an "L" shape. The upper side of the short side of the crossbeam (322) abuts against the bottom of the tile. A transmission plate (323) is provided on one side of the short side of the crossbeam (322). An offset cavity is provided on the long side of the crossbeam (322). The thickness of the transmission plate (323) decreases in the direction away from the crossbeam (322). A balance spring (326) is provided in the offset cavity. The upper end of the top rod (324) abuts against the end of the transmission plate (323). The lower end of the top rod (324) passes through the coil (325) and abuts against the balance spring (326).

3. The tile cutting equipment for interior decoration according to claim 2, characterized in that: Each of the aforementioned push rods (324) and coils (325) constitutes a sorting circuit; The column (312) and the support device (1) are rotatably connected; The extension cylinder (321) and the sorting circuit are electrically connected.

4. The tile cutting equipment for interior decoration according to claim 3, characterized in that: The support device (1) also includes a mounting base (13) and a turntable (14). The mounting base (13) is connected to the output end of the three-way module (12). A rotary motor (15) is provided on the mounting base (13). The output end of the rotary motor (15) is connected to the turntable (14).

5. The tile cutting device for interior decoration according to claim 4, characterized in that: The mounting base (13) is provided with a rotary groove, the turntable (14) is rotatably connected to the rotary groove, and the turntable (14) is connected to the cutting device (2).

6. The tile cutting device for interior decoration according to claim 5, characterized in that: The cutting device (2) includes a saw blade (21) and a drive motor (23). The drive motor (23) is located on one side of the turntable (14). The output end of the drive motor (23) is provided with a saw blade (21). The cutting point of the saw blade (21) is inclined downward.

7. The tile cutting device for interior decoration according to claim 6, characterized in that: The cutting device (2) also includes a dust cover (22), which is connected to the housing of the drive motor (23).

8. The tile cutting device for interior decoration according to claim 7, characterized in that: The circulation device (4) includes a water tank (41) and a booster pump (42). The water tank (41) is placed inside the processing chamber. The inlet end of the booster pump (42) is connected to the water tank (41) via a pipe, and the outlet end of the booster pump (42) is connected to the inner cavity of the dust cover (22).

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