Full-automatic inverted wire drawing and packaging on-line production system

Abstract

The invention discloses a full-automatic inverted wire drawing and packaging online production system which comprises a pay-off rack, a drawing device, a first hooking device, a first collecting assembly, a second hooking device and a second collecting assembly. The drawing equipment is provided with a take-up reel and a wire frame used for cutting off wires and then taking the wires into the take-up reel and the wire frame, the first hooking device is used for hooking the wire frame, the first taking-up assembly is used for conducting film winding and labeling on the wires and then moving the wires out, and the second hooking device is used for hooking the wires in the take-up reel. By means of the linkage design of the structure, an automatic closed loop for transferring the wire frame or the take-up reel to the package is constructed, a traditional manual or semi-automatic transferring mode is replaced, the labor intensity of workers is effectively reduced, meanwhile, wire damage caused by manual transferring is avoided, and the production efficiency is improved. And the product quality stability is obviously improved.

Description

Technical Field

[0001] This invention relates to the field of wire production technology, and more specifically, to a fully automated inverted wire drawing and packaging production line system. Background Technology

[0002] In the field of wire manufacturing and processing, the inverted wire drawing process is widely used in the production of metal wires and other products due to its advantages such as high forming precision and good wire surface quality. The core process of this technology typically includes wire feeding, drawing, wire take-up, and subsequent packaging. Among these, the efficiency and automation level of the take-up and packaging processes directly affect the overall production capacity, product quality stability, and production cost control.

[0003] Currently, in existing inverted wire drawing production lines, the post-processing stages after wire winding generally suffer from low automation and poor coordination between processes. Specifically, in the traditional production model, after the drawing equipment completes the wire winding, the transfer of the wire rack and take-up reel relies heavily on manual labor or semi-automatic equipment. Manual transfer is labor-intensive, inefficient, and prone to causing scratches, bends, and other damage to the wire surface during transfer, affecting product quality. Semi-automatic transfer equipment is mostly designed for a single function, only capable of simple handling of the wire rack or take-up reel, and cannot form an efficient linkage with the drawing equipment and subsequent packaging equipment, resulting in a significant production break between the winding and packaging stages. Summary of the Invention

[0004] The fully automated inverted wire drawing and packaging production line provided by this invention addresses the following problems: In wire drawing production lines, the transfer of the wire rack and the take-up reel after wire take-up lacks a dedicated linkage mechanism, making it impossible to achieve automated and precise connection with subsequent packaging stages, resulting in production interruptions; low positioning accuracy and poor stability during transfer easily cause wire damage; at the same time, the lack of a fully automated closed loop results in low production efficiency, high reliance on manual labor, and poor adaptability to different specifications of wire, making it difficult to meet the needs of flexible production.

[0005] To achieve the above objectives, the present invention provides the following technical solution: The fully automated inverted wire drawing and packaging production line includes a wire feeding frame, a drawing device, a first hooking device, a first take-up assembly, a second hooking device, and a second take-up assembly. The wire feeding frame is used to place the wire and guide it into the drawing device. The drawing device is equipped with a take-up reel and a wire rack for collecting the wire after cutting. The first hooking device is used to hook the wire rack and place it into the drawing device for take-up. The first take-up assembly is used to weigh, wrap, and label the wire before removing it. The second hooking device is used to hook the wire from the take-up reel and move it to the first or second take-up assembly. The second take-up assembly is used to weigh, bundle, package, label, and store the wire.

[0006] Furthermore, the first hooking device and the second hooking device are mounted on the first mounting frame and reciprocate along the first mounting frame. Both include a moving platform and a power unit. The moving platform is provided with a moving slider. The moving platform cooperates with the moving slide rail on the first mounting frame through the moving slider and moves along the moving slide rail. The power unit includes a first drive motor and a first transmission shaft. The first drive motor and the first transmission shaft are respectively provided with a driving sprocket and a driven sprocket. The driving sprocket and the driven sprocket are connected by a chain drive. The first transmission shaft is rotatably mounted in a seated bearing. The seated bearing is fixed on the moving platform. The first transmission shaft is provided with a connecting gear. The first mounting frame is provided with a corresponding connecting rack. The connecting gear meshes with the connecting rack and moves along the connecting rack.

[0007] Furthermore, both the first hooking device and the second hooking device are equipped with a drive cylinder and a first mounting plate. The drive cylinder is mounted on the moving platform, and the output end of the drive cylinder is connected to the first mounting plate to drive the first mounting plate to lift and lower. The first mounting plate is fixedly mounted with a first guide shaft, and the moving platform is equipped with a first guide seat. The first guide shaft passes through the first guide seat and moves along the first guide seat.

[0008] Furthermore, the first hooking device includes a hooking component, a first clamping cylinder, and a hinge seat. The hooking component is mounted on the first mounting plate and is used to hook the wire frame. The hooking component is equipped with a first weighing sensor. The first clamping cylinder is connected to the hinge seat and is used to drive the hinge seat to move. The hinge seat moves along the first sliding track via a first sliding block. The hinge seat is hinged to a connecting rod, and the other end of the connecting rod is hinged to a clamping component. The clamping component moves along the second sliding track via a second sliding block.

[0009] Furthermore, the second hooking device is provided with a fixed plate and a second clamping cylinder. The second clamping cylinder is mounted on the fixed plate through a first mounting seat. The output end of the second clamping cylinder is connected to a gripping member, which is used to grip the wire. One end of the gripping member is hinged to the second clamping cylinder. The gripping member and the fixed plate are provided with hinge ears respectively, and the gripping member and the fixed plate are hinged through the hinge ears.

[0010] Furthermore, the first receiving component includes a moving platform, a first weighing unit, a wrapping and labeling unit, and an AGV transfer unit. The wire frame hooked by the first hooking device is moved to the moving platform. The moving platform is moved by a motor drive in conjunction with gears and racks. The first weighing unit is used to weigh the wire frame and wire. The wrapping and labeling unit is used to wrap and label the wire. The AGV transfer unit is used to remove the wire.

[0011] Furthermore, the second receiving component includes a finishing and forming component, which is used to bundle the wire. The finishing and forming component includes a bundling platform, a first rotating structure, a material transfer structure, a pressing structure, and a moving structure. The bundling platform is used to place the material roll. The bundling platform is installed on the first rotating structure. The first rotating structure drives the bundling platform to rotate through a rotating cylinder and a rotating shaft. The first rotating structure is installed on the material transfer structure. The material transfer structure moves the bundling platform through a cylinder unit. The pressing structure is connected to a pressing unit. The pressing structure is used to drive the pressing unit to move. The pressing unit is used to press the material roll and limit its position. The moving structure is equipped with a bundling machine. The moving structure is used to control the movement of the bundling machine. The bundling machine is used to bundle the material roll.

[0012] Furthermore, the second receiving component includes a moving gripping structure and a wrapping platform. The moving gripping structure is used to grip the wire into the wrapping platform, and the wrapping platform is used for positioning, packaging, and conveying the wire roll. The mobile gripping structure includes a moving unit and a gripping unit. The moving unit drives the gripping unit to move through the cooperation of a cylinder, a slide rail, and a slider. The gripping unit grips the wire in the finishing and forming component through its claws. The wrapping platform includes a conveying platform, a first positioning structure, a lifting structure, a second rotating structure, and a pressing structure. The conveying platform is used for wrapping and conveying the material roll. The conveying platform is equipped with a second weighing unit for weighing the material roll. The first positioning structure is installed on the conveying platform to position the material roll at the working position of the wrapping assembly for packaging. The lifting structure is installed on the wrapping platform to control the lifting and lowering of the material roll. The second rotating structure is connected to the lifting structure, and the lifting structure drives the second rotating structure to lift and lower. The rotating structure drives the material roll to rotate during packaging. The pressing structure is installed on the wrapping assembly to limit the material roll during wrapping.

[0013] Furthermore, the second receiving component includes an automatic labeling system for labeling the material roll. The automatic labeling system includes a lifting and rotating structure, a second positioning structure, a centering labeling structure, a tape applicator structure, and a shearing device. The lifting and rotating structure is installed on the conveying platform for lifting and rotating the material roll. The second positioning structure is installed on the conveying platform and located above the lifting and rotating structure for centering the material roll. The centering labeling structure is installed on one side of the lifting and rotating structure for labeling the material roll. The tape applicator structure is installed on one side of the lifting and rotating structure for applicating tape to the material roll. The shearing device is installed on the conveying platform for cutting the tape.

[0014] Furthermore, the second receiving component includes a material storage device for storing material rolls. The material storage device includes an installation frame, a storage rack, and a hooking structure. The installation frame supports the components, and the storage rack is placed separately below the installation frame. The storage rack has multiple storage stations evenly arranged along the length of the installation frame for storing material rolls. The hooking structure is installed on the installation frame and can move back and forth and left and right along the installation frame to hook and move material rolls and store them at the storage stations. The hooking structure includes a left and right moving device and a front and back moving device. The left and right moving device is installed on the installation frame and can move left and right along the length of the installation frame to hook and move materials. The front and back moving device is installed on the left and right moving device and can move back and forth along the width of the installation frame to hook and move materials.

[0015] The beneficial effects of this invention are as follows: 1. This invention constructs an automated closed loop for the transfer of wire racks or take-up reels to packaging through the linkage design of the first hooking device and the first collecting component, and the second hooking device and the second collecting component. This replaces the traditional manual or semi-automatic transfer method, effectively reducing the intensity of manual labor, while avoiding wire damage caused by manual transfer, and significantly improving the stability of product quality.

[0016] 2. This invention effectively solves the technical defects of existing equipment, such as low bundling efficiency, inaccurate positioning, unstable rotation, and easy deformation of material rolls, through the integrated optimized design of the bundling platform, the first rotating structure, the material transfer structure, the pressing structure, and the moving structure.

[0017] 3. This invention integrates the entire process of precision forming, finishing, grouping, packaging, conveying, and warehousing of metal wires, eliminating the need for manual handling, significantly shortening the production cycle, and improving production efficiency; at the same time, it reduces collisions and friction of the coils during the transfer process, effectively avoiding surface scratches and deformation, and ensuring the consistency of wire product quality.

[0018] 4. This invention achieves centered positioning of the material roll through the coordinated operation of multiple positioning units in the second positioning structure, combined with the initial centering effect of the conical wheel, effectively offsetting the initial placement deviation of the material roll. The labeling block adsorption design of the centering labeling structure ensures accurate and flat label placement without offset or air bubbles, significantly improving labeling accuracy and product appearance consistency. At the same time, the coordinated lifting and rotating actions of the lifting and rotating structure not only meet the requirement of the material roll remaining stationary during labeling but also provide stable rotational power for tape application. The tape application structure and the cutting device are seamlessly connected, and the tape extension, winding, and cutting are completed in one go, reducing the process interval time. Each structure is driven by cylinders and motors, with rapid action response, greatly improving the overall efficiency of labeling and tape application, and adapting to the needs of high-speed production lines.

[0019] 5. Through the coordinated design of the mounting frame, storage rack and hooking structure, this invention realizes the automated hooking, multi-directional precise movement and classified storage of material rolls, effectively solving the problems of high manual dependence, low efficiency, easy damage to material rolls and inaccurate positioning in the prior art. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings: Figure 1 This is a schematic diagram of the fully automated inverted wire drawing and packaging production line of the present invention; Figure 2 This is a schematic diagram of the structure of the first hooking device in this invention; Figure 3 This is a schematic diagram of the first hooking device in this invention from another perspective; Figure 4 This is a schematic diagram of the structure of the second hooking device in this invention; Figure 5 This is a schematic diagram of the finishing molding component in this invention; Figure 6 This is a schematic diagram of the first rotating structure in this invention; Figure 7 This is a schematic diagram of the pressing unit in this invention; Figure 8 This is a schematic diagram of the moving grasping structure in this invention; Figure 9 This is a schematic diagram of the gripping unit in this invention; Figure 10 This is a schematic diagram of the structure of the wrapping platform and wrapping assembly in this invention; Figure 11 This is a schematic diagram of the pressing structure in this invention; Figure 12 This is a schematic diagram of the winding and packaging platform in this invention; Figure 13This is a schematic diagram of the lifting structure and the second rotating structure in this invention; Figure 14 This is a schematic diagram of the automatic labeling system in this invention; Figure 15 This is a schematic diagram of the lifting and rotating structure in this invention; Figure 16 This is a schematic diagram of the second positioning structure in this invention; Figure 17 This is a schematic diagram of the centering and labeling structure in this invention; Figure 18 This is a schematic diagram of the tape-applying structure in this invention; Figure 19 This is a schematic diagram of the shearing device in the present invention; Figure 20 This is a schematic diagram of the material storage device in this invention; Figure 21 This is a schematic diagram of the left and right moving device in this invention; Figure 22 This is a schematic diagram of the left-right moving device from another perspective in this invention; Figure 23 This is a schematic diagram of the front-to-back moving device in this invention; Figure 24 This is a schematic diagram of the structure of the conveying platform and the second weighing unit in this invention; Figure 25 This is a schematic diagram of the structure of the second weighing unit in this invention; In the diagram: 10-Wire feeding frame; 20-Pulling equipment; 21-Wire take-up reel; 22-Wire frame; 30-First mounting bracket; 31-Moving platform; 32-Moving slider; 33-First drive motor; 34-First transmission shaft; 35-Drive sprocket; 36-Driven sprocket; 37-Connecting gear; 38-Drive cylinder; 39-First mounting plate; 310-First guide shaft; 311-First guide seat; 40-First hooking device; 41-First clamping cylinder; 42-Hinge seat; 43-First sliding block; 44-First sliding rail; 45-Connecting rod; 46-Clamping component; 47-Second sliding block; 48-Second sliding rail; 49-Hooking component; 410-First weighing sensor; 50-Second hooking device; 51-Fixing plate; 52-Second clamping cylinder; 53-Gripper; 54-Hinge ear; 55-First mounting base; 60-First collection assembly; 61-Moving stage; 62-Wrapping and labeling unit; 63-AGV material transfer unit; 70-Second collection assembly; 71-Finishing and forming component; 711-Binding machine; 712-Binding platform; 7120-Material roll rack; 7121-Positioning post; 7122-Placement space; 713-First rotating structure; 7130-First rotating cylinder; 7131-First rotating connecting plate; 7132-First rotating shaft; 7133-First fixed flange; 714-Material transfer structure; 7140-Material transfer frame; 7141-Material transfer table; 7142-First sliding track; 7143-First sliding block; 7144-Positive cylinder; 7145-Negative cylinder; 7146-Fixed seat; 7147-Second sliding track; 7148-Second sliding block; 715-Pressing structure; 7150-Pressing frame; 7151-Pressing cylinder; 7152-Second guide shaft; 7153-Cylinder connecting plate; 7154-Mounting support; 7155-Second guide seat; 716-Pressure unit; 7160-Upper fixed plate; 7161-Lower rotating plate; 7162-Pressure plate; 717-Rotating unit; 7170-Second rotating cylinder; 7171-Second rotating connecting plate; 7172-Second rotating shaft; 7173-Second fixed flange; 718-Moving structure; 7180-Moving frame; 7181-Moving cylinder; 7182-Moving track; 7183-Moving block.

[0021] 72-Moving gripping structure; 721-Gripping frame; 722-Moving unit; 7221-First moving cylinder; 7222-Moving pallet; 7223-First moving slide rail; 7224-First moving slider; 723-Gripping unit; 7231-Control cylinder; 7232-Gripping fixing plate; 7233-Gripping cylinder; 7234-Claw; 7235-Third guide shaft; 73-Wrapping platform; 731-Conveying platform; 7311-Second drive motor; 7312-Conveying roller; 732-First positioning structure; 7321-Positioning mounting plate; 7322-First positioning cylinder 7323-First roller, first mounting frame; 7324-Positioning roller; 733-Lifting structure; 7331-First lifting cylinder; 7332-Lifting mounting plate; 7333-Lifting frame; 7334-First mounting seat; 7335-Air drum brake; 7336-Brake plate; 7337-Fourth guide shaft; 7338-First slider; 734-Second rotating structure; 7341-First rotary motor; 7342-First conical wheel; 735-Pressure structure; 7351-Pressure mounting plate; 7352-Pressure cylinder; 7353-Second roller, first mounting frame; 7354-Pressure roller; 74-Stretch wrapping assembly; 75-Second weighing unit; 751-Material roll support; 752-Second weighing sensor; 753-Weighing mounting plate; 754-Third lifting cylinder; 75-Automatic labeling system; 751-Lifting and rotating structure; 7510-Second lifting cylinder; 7511-Second mounting plate; 7512-Fifth guide shaft; 7513-Lifting frame; 7514-Slider; 7515-Third drive motor; 7516-Second conical wheel; 752-Second positioning structure; 7520-Positioning bracket; 7521-Second positioning cylinder; 7522-Third mounting base; 7523-Transmission plate; 7524-Positioning unit; 7525-Connecting plate; 7526-Guide rail; 7527-Guide block; 7528-Roller; 753-Tape application structure; 7530-Fixed... 7531-Fitness cylinder; 7532-Flange bearing; 7533-Spring; 7534-Glue-coated roller; 7535-Knurled transition roller; 7536-Second mounting bracket; 7537-Connecting block; 7538-Connecting shaft; 7539-Transparent tape; 754-Centering labeling structure; 7540-Printer; 7541-Labeling frame; 7542-Labeling block; 7543-Labeling cylinder; 7544-Support plate; 7545-Floating joint; 755-Shearing device; 7550-Shearing cylinder; 7551-Shearing fixing plate; 7552-Cutter; 7553-Cutter mounting block. 76-Material hooking and storage device; 761-Mounting frame; 762-Storage rack; 763-Hooking structure; 764-Left and right moving device; 7640-First slide rail; 7641-First rack; 7642-Servo motor; 7643-Moving frame; 7644-Third slider; 7645-First gear; 7646-Second rack; 7647-Second slide rail; 7648-Fourth mounting base; 7649-Second drive shaft; 765-Front and rear moving device; 7650-Moving base; 7651-Fourth slider; 7652-Moving motor; 7653-Sixth guide shaft; 7654-Cylinder; 7655-Bracket; 7656-Hook; 7657-Second gear. Detailed Implementation

[0022] The present application will now be described in further detail with reference to the accompanying drawings. It should be noted that the following specific embodiments are only used to further illustrate the present application and should not be construed as limiting the scope of protection of the present application. Those skilled in the art can make some non-essential improvements and adjustments to the present application based on the above application content.

[0023] like Figures 1 to 23 As shown, the fully automated inverted wire drawing and packaging production line of the present invention includes a wire feeding frame 10, a drawing device 20, a first hooking device 40, a first collecting component 60, a second hooking device 50, and a second collecting component 70. These components work together to complete the entire process from wire feeding to final storage. The specific structure and functions are as follows: The wire feeding frame 10 is used to carry the wire to be processed and guide the wire to the drawing equipment 20 through the guide structure to provide a stable supply of wire for subsequent take-up operations. The drawing equipment 20 is equipped with a take-up reel 21 and a wire rack 22. After the wire is drawn, it cuts the wire and collects the cut wire into the take-up reel 21 and the wire rack 22 respectively, realizing the initial collection of the wire. The specific structure and function of the wire feeding frame 10 and the drawing equipment 20 in this embodiment are prior art, so they will not be described in this application.

[0024] like Figures 1 to 4 As shown, the first hooking device 40 and the second hooking device 50 are the core execution components for wire transfer. Both are installed on the same first mounting frame 30 and can move back and forth along the first mounting frame 30 to realize transfer between different workstations. Specifically, the first hooking device 40 is responsible for hooking the wire rack 22 and transferring it to the designated wire take-up workstation of the drawing equipment 20 for the drawing equipment 20 to complete wire take-up. The core function of the second hooking device 50 is to hook the wire that has been taken up from the wire rack 22 and the take-up reel 21 and transfer it to the first take-up component 60 or the second take-up component 70. After receiving the wire rack 22, the first take-up component 60 completes the weighing, wrapping, and labeling processes of the wire in sequence, and finally moves the packaged wire out to the designated area. After receiving the wire rack 22, the second take-up component 70 completes the weighing, bundling, packaging, and labeling processes of the wire in sequence, and finally stores the qualified wire in the designated storage area.

[0025] To achieve stable reciprocating movement, the first hooking device 40 and the second hooking device 50 adopt the same moving drive structure, specifically including a moving platform 31 and a power unit: a moving slider 32 is fixedly mounted on the moving platform 31, and the moving slider 32 slides in cooperation with a preset moving slide rail on the first mounting frame 30, so that the moving platform 31 can reciprocate smoothly along the moving slide rail; the power unit consists of a first drive motor 33 and a first transmission shaft 34, the output end of the first drive motor 33 is fixedly mounted with a drive sprocket 35, and one end of the first transmission shaft 34 is fixedly mounted with a driven sprocket 36, the drive sprocket 35 and the driven sprocket 36 are connected in a series of movements. The sprocket 36 is connected by a chain drive to realize the transmission of power; the first drive shaft 34 is rotatably mounted on the moving platform 31 through a seated bearing, and the seated bearing is fixedly connected to the moving platform 31 to ensure transmission stability; the other end of the first drive shaft 34 is also fixedly provided with a connecting gear 37, and the first mounting bracket 30 is fixedly provided with a connecting rack at the position corresponding to the connecting gear 37. The connecting gear 37 meshes with the connecting rack. When the first drive motor 33 drives the first drive shaft 34 to rotate, the connecting gear 37 rolls along the connecting rack, thereby driving the moving platform 31 to reciprocate along the first mounting bracket 30.

[0026] To achieve the lifting and gripping of wires or wire racks 22, the first hooking device 40 and the second hooking device 50 also integrate a lifting drive structure: both have a drive cylinder 38 installed on the moving platform 31, the output end of the drive cylinder 38 is fixedly connected to the first mounting plate 39, and the first mounting plate 39 is driven to rise and fall vertically by the extension and retraction of the drive cylinder 38; to ensure the stability of the lifting process, a first guide shaft 310 is fixedly installed on the first mounting plate 39, and a first guide seat 311 is fixedly provided on the moving platform 31 at the position corresponding to the first guide shaft 310. The first guide shaft 310 passes through the first guide seat 311 and slides with the first guide seat 311. Through the guiding effect of the first guide shaft 310 and the first guide seat 311, the first mounting plate 39 is prevented from deviating during the lifting process.

[0027] To address the different gripping requirements of various storage media, the first hooking device 40 and the second hooking device 50 employ different gripping structures: the first hooking device 40 includes a hooking component 49, a first clamping cylinder 41, and a hinge seat 42. The hooking component 49 is mounted on the first mounting plate 39 and is used to hook the wire frame 22. The hooking component 49 is equipped with a first weighing sensor 410, which measures the weight. The output end of the first clamping cylinder 41 is connected to the hinge seat 42, and the hinge seat 50 is connected to the first sliding... The moving track 44, in cooperation with the first sliding block 43, can drive the hinge seat 42 to slide along the preset first sliding track 44. A connecting rod 45 is hinged on the hinge seat 42, and the other end of the connecting rod 45 is hinged to the clamping member 46. The clamping member 46 is in cooperation with the preset second sliding track 48 through the second sliding block 47. When the first clamping cylinder 41 drives the hinge seat 42 to move, the clamping member 46 is driven to open and close along the second sliding track 48 through the transmission of the connecting rod 45, thereby realizing the clamping and release of the wire frame 22.

[0028] The second hooking device 50 is provided with a fixed plate 51 and a second clamping cylinder 52. The second clamping cylinder 52 is fixedly installed on the fixed plate 51 through a first mounting base 55, and its output end is connected to the gripper 53. The gripper 53 is used to directly grip the wire in the take-up reel 21. One end of the gripper 53 is hinged to the second clamping cylinder 52. At the same time, the gripper 53 and the fixed plate 51 are provided with hinge ears 54 at corresponding positions. The two are hinged together through the hinge ears 54. When the second clamping cylinder 52 extends or retracts, it drives the gripper 53 to rotate around the hinge ears 54, thereby opening and closing the gripper 53 and completing the gripping and release of the wire.

[0029] The first receiving component 60 includes a moving platform 61, a first weighing unit (not shown in the figure), a wrapping and labeling unit 62, and an AGV transfer unit 63. The wire frame 22 hooked by the first hooking device 40 is moved to the moving platform 61. The first weighing unit weighs the wire frame 22 and the wire. The moving platform 61 is moved to the working position of the wrapping and labeling unit 62 by a motor drive and the cooperation of gears and racks. The wrapping and labeling unit 62 performs wrapping and labeling by a wrapping machine and a labeling machine. Afterwards, the wire is moved out and stored in a designated area by the AGV transfer unit 63, a forklift, or manually.

[0030] The second receiving component 70 includes, in sequence, a finishing and forming component 71, a moving gripping structure 72, a wrapping platform 73, a wrapping and packaging component 74, an automatic labeling system 75, and a material storage device 76. Its operation process and the structural functions of each component are as follows: The wire gripped by the second hooking device 50 is moved to the finishing and forming component 71, where the finishing and forming component 71 bundles the wire. After bundling, the moving gripping structure 72 grips the wire and conveys it to the wrapping and packaging platform 73. During the conveying process, the wrapping and packaging component 74 wraps the wire with film. Subsequently, the automatic labeling system 75 labels the roll. After labeling, the material storage device 76 stores the roll.

[0031] like Figures 5 to 7 As shown, the finishing molding assembly 71 includes a bundling platform 712, a first rotating structure 713, a material transfer structure 714, a pressing structure 715, and a moving structure 718. The bundling platform 712 is used to place the material roll. The bundling platform 712 is installed on the first rotating structure 713. The first rotating structure 713 drives the bundling platform 712 to rotate through a rotating cylinder and a rotating shaft. The first rotating structure 713 is installed on the material transfer structure 714. The material transfer structure 714 moves the bundling platform 712 through a cylinder unit. The pressing structure 715... 5 is connected to a pressing unit 716. The pressing structure 715 is used to drive the pressing unit 716 to move. The pressing unit 716 is used to press the material roll and limit its position. Since the wire is relatively loose after the first process, the pressing unit 716 presses the material roll before bundling it. The bundled material roll is relatively tight and will not be loose, which facilitates subsequent processes. The moving structure 718 is equipped with a bundling machine 711. The moving structure 718 is used to control the movement of the bundling machine 711. The bundling machine 711 is used to bundle the material roll.

[0032] The material roll to be bundled is placed into the bundling platform 712 through the above structure. The material transfer structure 714 moves the bundling platform 712 to the designated position. The pressing structure 715 drives the pressing unit 716 to restrict the material roll. The bundling machine 711 moves to the bundling position through the moving structure 718 to perform the first bundling of the material roll. Then, the first rotating structure 713 and the rotating unit 717 work together to rotate the material roll 90°. The bundling machine 711 then performs the second bundling. Finally, the pressing structure 715 is lifted and the material transfer structure 714 removes the bundled material roll, completing a series of operations.

[0033] The specific structure is as follows: The bundling platform 712 is equipped with a material roll rack 7120 and a positioning post 7121. A placement space 7122 is formed between the material roll rack 7120 and the positioning post 7121. The material roll is placed in the placement space 7122 and sleeved on the outside of the material roll rack 7120.

[0034] The first rotating structure 713 includes a first rotating cylinder 7130, a first rotating connecting plate 7131, and a first rotating shaft 7132. The first rotating cylinder 7130 is hinged to one end of the first rotating connecting plate 7131, and the other end of the first rotating connecting plate 7131 is fixedly connected to the first rotating shaft 7132. The first rotating shaft 7132 is installed in the first fixed flange 7133 through a bearing. One end of the first rotating shaft 7132 is fixedly connected to the strapping platform 712. The first rotating cylinder 7130 drives the strapping platform 712 to rotate via the first rotating shaft 7132.

[0035] The strapping platform 712 consists of a material roll and a positioning post 7121. The material roll is placed in the placement space 7122 between the material roll frame 7120 and the positioning post 7121. When the material roll needs to be rotated, the first rotating structure 713 drives the first rotating shaft 7132 through the first rotating connecting plate 7131 via the first rotating cylinder 7130. The first rotating shaft 7132 drives the strapping platform 712 to rotate, and the material roll rotates accordingly under the action of the rotating unit 717. The 90° rotation of the material roll is to prepare for secondary strapping.

[0036] The material transfer structure 714 includes a material transfer frame 7140 and a material transfer table 7141. The material transfer frame 7140 is provided with a first sliding rail 7142, and the material transfer table 7141 is provided with a first sliding block 7143. The material transfer table 7141 is mounted on the material transfer frame 7140 via the first sliding block 7143 and moves along the first sliding rail 7142. The material transfer table 7141 is used to install the first rotating structure 713.

[0037] The material transfer structure 714 includes a positive cylinder 7144 and a negative cylinder 7145. The output end of the positive cylinder 7144 is connected to the fixed base 7146, and the output end of the negative cylinder 7145 is connected to the material transfer table 7141. The material transfer frame 7140 is provided with a second sliding rail 7147. The positive cylinder 7144 and the negative cylinder 7145 are mounted on the material transfer frame 7140 through a second sliding block 7148 and move along the second sliding rail 7147. Both the positive cylinder 7144 and the negative cylinder 7145 are used to provide power for the movement of the material transfer table 7141.

[0038] The material transfer structure 714 moves the material roll using a positive cylinder 7144 and a negative cylinder 7145 as power sources. The positive cylinder 7144 is connected to the material transfer table 7141, and the negative cylinder 7145 is connected to the material transfer frame. A second sliding block 7148 is provided below the cylinder and installed on a second sliding track 7147. Through the power output of the cylinder, the second sliding block 7148 and the second sliding track 7147 assist in directional movement, smoothly moving the material roll to the designated position.

[0039] The pressing structure 715 includes a pressing frame 7150, a pressing cylinder 7151, and a second guide shaft 7152. The pressing cylinder 7151 is mounted on the pressing frame 7150 and is connected to the pressing unit 716 through a cylinder connecting plate 7153. The pressing frame 7150 is provided with a second guide seat 7155. The second guide shaft 7152 is mounted on the pressing unit 716 through a mounting support 7154 and slides along the second guide seat 7155. The second guide shaft 7152 is used for moving and guiding.

[0040] The pressing unit 716 includes an upper fixed plate 7160, a lower rotating plate 7161, and a rotating unit 717. The upper fixed plate 7160 is connected to the lower pressing structure 715. The lower rotating plate 7161 is connected to the upper fixed plate 7160 through the rotating unit 717. The rotating unit 717 is used to rotate the lower rotating plate 7161. The lower rotating plate 7161 is provided with a pressing plate 7162, which limits the material roll.

[0041] The rotating unit 717 includes a second rotating cylinder 7170, a second rotating connecting plate 7171, and a second rotating shaft 7172. The second rotating cylinder 7170 is hinged to one end of the second rotating connecting plate 7171, and the other end of the second rotating connecting plate 7171 is fixedly connected to the second rotating shaft 7172. The second rotating shaft 7172 is installed in the second fixed flange 7173 through a bearing. One end of the second rotating shaft 7172 is fixedly connected to the lower rotating plate 7161. The lower rotating plate 7161 is rotated by the second rotating cylinder 7170 via the second rotating shaft 7172.

[0042] The material roll is moved to the working area of ​​the pressing structure 715 by the material transfer structure 714. The pressing cylinder 7151 drives the pressing unit 716, which has a pressing plate 7162 underneath to press and limit the material roll for the first binding. Before the second binding, the material roll needs to be rotated 90°. When the first rotating structure 713 rotates, the rotating unit 717 drives the second rotating connecting plate 7171 to rotate through the second rotating cylinder 7170. The second rotating shaft 7172 then drives the lower rotating plate 7161 to rotate, rotating simultaneously with the first rotating structure 713. The rotation can be performed without lifting the pressing structure 715.

[0043] The movable structure 718 includes a movable frame 7180 and a movable cylinder 7181. The movable cylinder 7181 is mounted on the movable frame 7180 and connected to the strapping machine 711. The movable frame 7180 is provided with a movable track 7182. The strapping machine 711 is mounted on the movable frame 7180 via a movable block 7183. The movable cylinder 7181 drives the strapping machine 711 to move along the movable track 7182.

[0044] The mobile strapping machine 711 is driven by the mobile cylinder 7181 and moves in a directional manner with the assistance of the mobile track 7182 and the mobile block 7183. When the material roll needs to be strapped, the two sets of strapping machines 711 move to the strapping position to perform the strapping.

[0045] The moving gripping structure 72 includes a moving unit 722 and a gripping unit 723. The moving unit 722 drives the gripping unit 723 to move through the cooperation of a cylinder, a slide rail, and a slider. The gripping unit 723 grips the wire in the finishing and forming component 71 through claws 7234. The specific structure is as follows: like Figures 8 to 9 As shown, the mobile gripping structure 72 includes a gripping frame 721, and the moving unit 722 includes a first moving cylinder 7221 and a moving pallet 7222. The first moving cylinder 7221 is connected to the moving pallet 7222. The gripping frame 721 is provided with a first moving slide rail 7223, and the moving pallet 7222 is provided with a first moving slider 7224. The moving pallet 7222 moves along the first moving slide rail 7223 via the first moving slider 7224. The gripping unit 723 includes a control cylinder 7231 and a gripping fixing plate 7222. 232. A gripping cylinder 7233 and a claw 7234 are provided. A control cylinder 7231 is mounted on a movable pallet 7222 and connected to a gripping fixed plate 7232. A gripping cylinder 7233 is mounted on a gripping fixed plate 7232 and hinged to a claw 7234. The extension and retraction of the gripping cylinder 7233 drives the claw 7234 to grip or release the wire. The gripping fixed plate 7232 is provided with a third guide shaft 7235, which passes through the movable pallet 7222.

[0046] The mobile gripping structure 72 in this invention uses a slide rail slider structure to make the mobile pallet 7222 move accurately and smoothly, reducing jamming during movement and improving the efficiency of gripping and transfer. The control cylinder 7231 and the gripping cylinder 7233 work together to control the lifting and opening of the claw 7234, realizing the precise gripping and release of wires and adapting to wires of different diameters. The setting of the third guide shaft 7235 ensures the stable movement of the gripping fixing plate 7232, avoids the claw 7234 from deviating during the gripping process, improves the stability and reliability of gripping, and prevents the wire from falling and being damaged.

[0047] The wrapping platform 73 includes a conveying platform 731, a first positioning structure 732, a lifting structure 733, a second rotating structure 734, and a pressing structure 735. The conveying platform 731 is used for wrapping and conveying the material roll. The conveying platform 731 is equipped with a second weighing unit 75 for weighing the material roll. The first positioning structure 732 is installed on the conveying platform 731 and is used to position the material roll at the working position of the wrapping assembly 74 for packaging. The lifting structure 733 is installed on the wrapping platform 73 and is used to control the lifting and lowering of the material roll. The second rotating structure 734 is connected to the lifting structure 733 and the lifting structure 733 drives the second rotating structure 734 to lift and lower. The rotating structure drives the material roll to rotate when packaging the material roll. The pressing structure 735 is installed on the wrapping assembly 74 and is used to limit the material roll during wrapping. The wrapping assembly 74 in this invention is prior art and will not be described further in this invention.

[0048] like Figures 24 to 25 As shown, specifically, the second weighing unit 75 includes a material roll support 751, a second weighing sensor 752, and a third lifting cylinder 754. The material roll support 751 is used to lift the material roll. The material roll support 751 is connected to the second weighing sensor 752. The second weighing sensor is connected to the third lifting cylinder 754 through a weighing mounting plate 753. The third lifting cylinder 754 lifts and moves the material roll support 751 to lift the material roll for weighing.

[0049] like Figures 10 to 13 As shown, the conveying platform 731 is used for winding, packaging and conveying of material rolls. It includes a second drive motor 7311 and a conveying roller 7312. Multiple conveying rollers 7312 are provided and are evenly rotated and installed on the platform of the winding and packaging platform 73. The second drive motor 7311 is connected to the conveying roller 7312 through a transmission component (chain or belt, etc.). The second drive motor 7311 drives the conveying roller 7312 to rotate, thereby moving the material roll.

[0050] The first positioning structure 732 is installed on the conveying platform 731 and is used to position the material roll at the working position of the wrapping assembly 74 for packaging. The wrapping assembly 74 includes a positioning mounting plate 7321, a first positioning cylinder 7322, a first roller mounting frame 7323, and a positioning roller 7324. The positioning mounting plate 7321 is fixedly installed around the table surface of the wrapping platform 73. The first positioning cylinder 7322 is installed on the positioning mounting plate 7321 and its output end is connected to the first roller mounting frame 7323. The positioning roller 7324 is rotatably mounted on the first roller mounting frame 7323 through a bearing. The positioning is achieved by the first positioning cylinder 7322 pushing the positioning roller 7324 to abut against the material roll.

[0051] A lifting structure 733 is installed on the wrapping platform 73 to control the lifting of the material roll. It includes a first lifting cylinder 7331, a lifting mounting plate 7332, a lifting frame 7333, a fourth guide shaft 7337, and a first slider 7338. The lifting mounting plate 7332 is fixed to the bottom frame of the wrapping platform 73. The first lifting cylinder 7331 is mounted on the lifting mounting plate 7332, and its piston rod is fixedly connected to the lifting frame 7333. The first lifting cylinder 7331 drives the lifting frame 7333 to lift. Mounting plate 7332 is provided with a second mounting seat 7334, the second mounting seat 7334 is provided with an air drum brake 7335, the air drum brake 7335 is provided with a brake plate 7336, the brake plate 7336 is connected to the control circuit of the first lifting cylinder 7331 for precise control of the lifting stroke, the first slider 7338 is provided on the lifting frame 7333, and the fourth guide shaft 7337 is provided on the lifting mounting plate 7332. The first slider 7338 moves along the fourth guide shaft 7337 to provide positioning guidance for the first slider 7338.

[0052] The second rotating structure 734 is connected to the lifting structure 733. The lifting structure 733 drives the second rotating structure 734 to rise and fall. The second rotating structure 734 is used to drive the material roll to rotate during material roll packaging. It includes a first rotating motor 7341 and a first conical wheel 7342. The first rotating motor 7341 is fixedly installed on the lifting frame 7333. The output shaft of the first rotating motor 7341 is keyed to the first conical wheel 7342 to drive the first conical wheel 7342 to rotate. The second rotating structure 734 has three sets, which are distributed in a circular array on the top of the lifting frame 7333 to jointly support the material roll.

[0053] The pressing structure 735 is installed on the wrapping assembly 74 and is used to limit the material roll during winding. It includes a pressing mounting plate 7351, a pressing cylinder 7352, a second roller first mounting frame 7353, and a pressing roller 7354. The pressing mounting plate 7351 is fixedly installed on the frame beam of the wrapping assembly 74. The pressing cylinder 7352 is installed on the pressing mounting plate 7351, and its output end is connected to the second roller first mounting frame 7353. The pressing roller 7354 is rotatably installed on the second roller first mounting frame 7353 through a bearing. The pressing cylinder 7352 pushes the pressing roller 7354 to press against the material roll to achieve pressing.

[0054] like Figures 14 to 19 As shown, the automatic labeling system 75 includes a lifting and rotating structure 751, a second positioning structure 752, a centering labeling structure 754, an adhesive tape applicator 753, and a shearing device 755. The lifting and rotating structure 751 is mounted on the conveyor platform 731 and is used to lift and rotate the material roll. The second positioning structure 752 is mounted on the conveyor platform 731 and located above the lifting and rotating structure, and is used to center the material roll. The centering labeling structure 754 is mounted on one side of the lifting and rotating structure 751 and is used to label the material roll. The adhesive tape applicator 753 is mounted on one side of the lifting and rotating structure 751 and is used to apply adhesive tape to the material roll. The shearing device 755 is mounted on the conveyor platform 731 and is used to cut the adhesive tape. The lifting and rotating structure 751 includes a second lifting cylinder 7510, a second mounting plate 7511, a fifth guide shaft 7512, a second slider 7514, a third drive motor 7515, and a second conical wheel 7516. The second slider 7514 is mounted on the lifting frame 7513 and moves along the fifth guide shaft 7512. The fifth guide shaft 7512 is mounted on the second mounting plate 7511 to provide positioning guidance for the second slider 7514. The second lifting cylinder 7510 is mounted on the second mounting plate 7511 and connected to the lifting frame 7513 to provide power for the lifting of the lifting frame 7513. The third drive motor 7515 is mounted on the lifting frame 7513, and the second conical wheel 7516 is connected to the third drive motor 7515. The third drive motor 7515 drives the second conical wheel 7516 to rotate, and the second conical wheel 7516 is used to carry the material roll.

[0055] The second positioning structure 752 includes a positioning bracket 7520, a drive unit, and a positioning unit 7524. Both the drive unit and the positioning unit 7524 are mounted on the positioning bracket 7520. The drive unit is connected to the positioning unit 7524 and is used to drive the positioning unit 7524 to position the material roll. The drive unit includes a second positioning cylinder 7521 and a transmission plate 7523. The second positioning cylinder 7521 is mounted on the positioning bracket 7520 via a third mounting base 7522. The second positioning cylinder 7521 is connected to the transmission plate 7523, which is rotatably mounted on the positioning bracket 7520. 3. Connected to the positioning unit 7524, the second positioning cylinder 7521 drives the transmission plate 7523 to rotate, and the transmission plate 7523 drives the positioning unit 7524 to position the material roll. The positioning unit 7524 is provided with multiple units, including a connecting plate 7525, a guide rail 7526, a guide block 7527 and a roller 7528. One end of the connecting plate 7525 is hinged to the transmission plate 7523, and the other end is hinged to the guide block 7527. The roller 7528 is mounted on the guide rail 7526, the guide rail 7526 is mounted on the positioning bracket 7520, and the guide block 7527 is mounted on the guide rail 7526 and moves along the guide rail 7526.

[0056] When the material roll is moved below the positioning bracket 7520 and lifted by the lifting and rotating structure 751, the second positioning cylinder 7521 receives a signal, and the piston rod extends and applies a thrust to the transmission plate 7523. Since the transmission plate 7523 is rotatably mounted on the positioning bracket 7520 via a rotating shaft, under the action of the thrust, the transmission plate 7523 rotates synchronously around the rotation axis towards the material roll. At this time, the transmission plate 7523 transmits power to the connecting plate 7525 of each positioning unit 7524 connected to it through the hinge point, so as to achieve uniform power distribution. Then, the connecting plate 7525 generates a linkage action under the drive of the transmission plate 7523. One end rotates with the transmission plate 7523, and the other end pulls the guide block 7527 along the guide rail 7526 towards the center of the material roll through the hinge point. Since there are multiple positioning units 7524 and they are evenly distributed around the positioning bracket 7520, each guide block 7527 drives the roller 7528 installed on it to move towards the material roll in sync, forming a flexible wrapping of the material roll from different directions.

[0057] The centering labeling structure 754 includes a labeling frame 7541, a printer 7540, a support plate 7544, a labeling cylinder 7543, and a labeling block 7542. The support plate 7544 and the printer 7540 are mounted on the labeling frame 7541. The labeling cylinder 7543 is mounted on the support plate 7544. The labeling cylinder 7543 is connected to the labeling block 7542 through a floating joint 7545. The labeling block 7542 is used to pick up the label. The labeling cylinder 7543 drives the labeling block 7542 to complete the label application. When the material roll is lifted by the lifting and rotating structure 751, the centering labeling structure 754 applies the label. The purchased printer 7540 prints the label, the labeling block 7542 picks up the label, the cylinder extends, and the label is automatically applied to the material roll.

[0058] The tape application structure 753 includes a fixed frame 7530, a tape cylinder 7531, and a second mounting frame 7536. The tape cylinder 7531 is mounted on the fixed frame 7530 and is connected to the second mounting frame 7536 via a connecting block 7537. Transparent tape 7539 is mounted on the second mounting frame 7536. The tape cylinder 7531 drives the second mounting frame 7536 to move, thereby moving the tape.

[0059] The second mounting bracket 7536 is equipped with a rubber-coated roller 7534 and a knurled transition roller 7535. Transparent tape 7539 is adsorbed onto the rubber-coated roller 7534 through the knurled transition roller 7535. The connecting block 7537 is equipped with a flange bearing 7532, which is connected to a connecting shaft 7538. The connecting shaft 7538 is connected to the second mounting bracket 7536 and passes through the second mounting bracket 7536. A spring 7533 is sleeved on the connecting shaft 7538, and both ends of the spring 7533 are connected to the second mounting bracket 7536 and the flange bearing 7532, respectively.

[0060] After the labeling structure 754 completes the labeling operation, the tape application structure 753 performs one round of tape application. The lifting and rotating structure 751 drives the second conical wheel 7516 to rotate the material roll through the third drive motor 7515, and the tape cylinder 7531 pushes the second mounting frame 7536 to move towards the material roll. During this process, the coating roller 7534 first approaches the outer surface of the roll. When the coating roller 7534 contacts the roll, the rotational force of the roll drives the coating roller 7534 to rotate synchronously, ensuring that the transparent tape 7539 adheres to the roll. As the second mounting frame 7536 continues to feed, the portion of the connecting shaft 7538 that passes through the second mounting frame 7536 causes the spring 7533 to be compressed. The spring 7533 generates a reverse elastic force, which is transmitted to the coating roller 7534 through the second mounting frame 7536, so that the coating roller 7534 always adheres to the surface of the roll with appropriate pressure. Under the traction of the rotating roll, the transparent tape 7539 is released from the tape reel and guided by the knurled surface of the knurled transition wheel 7535, continuously and evenly winding the transparent tape 7539 around the label coverage area of ​​the roll.

[0061] The cutting device 755 includes a cutting fixing plate 7551, a cutting cylinder 7550, a cutter mounting block 7553, and a cutter 7552. The cutting cylinder 7550 is mounted on the cutting fixing plate 7551, the cutter mounting block 7553 is connected to the cutting cylinder 7550, and the cutter 7552 is mounted on the cutter mounting block 7553. The cutter 7552 is used to cut the transparent tape 7539. After the tape is pasted, the cutting device 755 cuts the tape. The cutting cylinder 7550 extends and drives the cutter mounting block 7553, and the cutter 7552 cuts the tape, completing a series of operations.

[0062] like Figures 20 to 23 As shown, the material storage device 76 includes a mounting frame 761, a storage rack 762, and a hooking structure 763. The mounting frame 761 is used to support the parts. The storage rack 762 is placed below the mounting frame 761. The storage rack 762 has multiple storage stations evenly arranged along the length of the mounting frame 761 for storing material rolls. The hooking structure 763 is mounted on the mounting frame 761 and can move back and forth and left and right along the mounting frame 761 to hook and move the material rolls and store them at the storage stations. The hooking structure 763 includes a left and right moving device 764 and a front and back moving device 765. The left and right moving device 764 is mounted on the mounting frame 761 and can move left and right along the length of the mounting frame 761 to hook and move the material. The front and back moving device 765 is mounted on the left and right moving device 764 and can move back and forth along the width of the mounting frame to hook and move the material.

[0063] The left and right moving device 764 includes a power unit, a moving frame 7643, a third slider 7644, and a first slide rail 7640; the power unit is a servo motor 7642, which is mounted on the moving frame 7643 to provide driving force; multiple third sliders 7644 are provided and mounted on the moving frame 7643; the first slide rail 7640 is fixedly mounted on the mounting frame 761 along the length direction of the mounting frame 761, and the moving frame 7643 is slidably connected to the first slide rail 7640 through the third sliders 7644.

[0064] The left and right moving device 764 includes a first rack 7641, which is fixedly mounted on the mounting frame 761 along the extension direction of the first slide rail 7640 and located on the side of the first slide rail 7640. The power device includes a fourth mounting base 7648 and a second drive shaft 7649. The second drive shaft 7649 is fixedly mounted on the moving frame 7643 through the fourth mounting base 7648. The output end of the power device is connected to the second drive shaft 7649. A first gear 7645 that meshes with the first rack 7641 is mounted on the second drive shaft 7649. The output end of the servo motor 7642 is connected to the second drive shaft 7649. Multiple bearings are provided on the second drive shaft 7649, and the second drive shaft 7649 is mounted on the fourth mounting base 7648 through the bearings.

[0065] The left and right moving device 764 consists of a power unit, a moving frame 7643, a third slider 7644, a first slide rail 7640, and a first rack 7641. The moving frame 7643 is mounted on the mounting frame 761 via the third slider 7644 and the first slide rail 7640. It moves along the length of the mounting frame 761 by meshing with the first gear 7645 through the first rack 7641, making full use of the length space to store material rolls. The left and right moving device 764 is driven by a servo motor 7642 connected to a second drive shaft 7649, which can improve stability and ensure stable operation.

[0066] The forward and backward moving device 765 includes a hooking structure 763, a moving motor 7652, a moving base 7650, a fourth slider 7651, a second slide rail 7647, and a second rack 7646. The hooking structure 763 and the moving motor 7652 are both mounted on the moving base 7650. The moving motor 7652 provides driving force, and the hooking structure 763 hooks the material roll. Multiple fourth sliders 7651 are provided and mounted on the upper surface of the moving base 7650. The second slide rail 7647 is fixedly mounted on the lower surface of the moving frame 7643 along the forward and backward direction. The moving base 7650 is slidably connected to the second slide rail 7647 via the fourth sliders 7651. The second rack 7646 is fixedly mounted on the moving frame 7643 along the extension direction of the second slide rail 7647 and is located on the side of the second slide rail 7647. A second gear 7657 is mounted on the output end of the moving motor 7652, and the second gear 7657 meshes with the second rack 7646.

[0067] The hooking structure 763 includes a cylinder 7654, a hook 7656, a sixth guide shaft 7653, and a sensor. The cylinder 7654 is mounted on a movable base 7650. The hook 7656 is L-shaped and fixedly mounted on the output end of the cylinder 7654. The cylinder 7654 drives the hook 7656 to extend and retract vertically. Multiple sixth guide shafts 7653 are mounted in a circumferential array around the cylinder 7654 on the movable base 7650. The sensor is mounted on the movable base 7650 via a bracket 7655, corresponding to the position of the hook 7656, and is used to sense the material roll hooked by the hook 7656. The hooking structure 763 achieves [the following functions] through a left-right moving device 764 and a front-back moving device 765. The hooking device, driven by cylinder 7654, precisely moves left, right, forward, and backward. The sixth guide shaft 7653 provides stable guidance to the hook 7656 and smoothly hooks the material roll. The sensor, through bracket 7655, corresponds to the hook 7656 and assists the hook 7656 in hooking the material roll, completing a series of tasks. Through the above structure, the storage and movement of the material roll is achieved by the left and right moving device 764 driving the forward and backward moving device 765, thereby enabling the hooking structure 763 to move left and right. The forward and backward moving device 765 then drives the hooking structure 763 to move forward and backward. The hook 7656 completes the precise movement and positioning of the material roll by the left and right and forward and backward movements through the above structure, realizing a series of material roll storage and retrieval operations.

[0068] The above embodiments merely illustrate several implementation methods of the present invention, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of the present invention. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of the present invention, and these all fall within the protection scope of the present invention.

Claims

1. Fully automated inverted wire drawing and packaging production line system, including A wire feeding rack for placing wires and guiding them into a drawing device; A drawing device, the drawing device being equipped with a take-up reel and a wire frame, the drawing device being used to cut the wire and collect it into the take-up reel and the wire frame; Its features are: Also includes A first hooking device is used to hook the wire frame and place it into the pulling device for wire take-up; The first receiving component is used to weigh, wrap, label and remove the wire; The second hooking device is used to hook the wire in the wire frame and the take-up reel after the wire has been taken up and move it to the first take-up component or the second take-up component. The second receiving component is used to weigh, bundle, package, label, and store the wires.

2. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The first hooking device and the second hooking device are mounted on a first mounting frame and reciprocate along the first mounting frame. Each includes a moving platform and a power unit. The moving platform is provided with a moving slider. The moving platform cooperates with a moving slide rail on the first mounting frame through the moving slider and moves along the moving slide rail. The power unit includes a first drive motor and a first transmission shaft. The first drive motor and the first transmission shaft are respectively provided with a driving sprocket and a driven sprocket. The driving sprocket and the driven sprocket are connected by a chain drive. The first transmission shaft is rotatably mounted in a seated bearing. The seated bearing is fixed on the moving platform. The first transmission shaft is provided with a connecting gear. The first mounting frame is correspondingly provided with a connecting rack. The connecting gear meshes with the connecting rack and moves along the connecting rack.

3. The fully automated inverted wire drawing and packaging production line system according to claim 2, characterized in that: Both the first hooking device and the second hooking device are equipped with a drive cylinder and a first mounting plate. The drive cylinder is mounted on the moving platform, and the output end of the drive cylinder is connected to the first mounting plate to drive the first mounting plate to lift and lower. The first mounting plate is fixedly mounted with a first guide shaft. The moving platform is equipped with a first guide seat, and the first guide shaft passes through the first guide seat and moves along the first guide seat.

4. The fully automated inverted wire drawing and packaging production line system according to claim 3, characterized in that: The first hooking device includes a hooking component, a first clamping cylinder, and a hinge seat. The hooking component is mounted on the first mounting plate and is used to hook the wire frame. The hooking component is equipped with a first weighing sensor. The first clamping cylinder is connected to the hinge seat and is used to drive the hinge seat to move. The hinge seat moves along a first sliding track via a first sliding block. The hinge seat is hinged to a connecting rod, and a clamping component is hinged to the other end of the connecting rod. The clamping component moves along a second sliding track via a second sliding block.

5. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The second hooking device is provided with a fixed plate and a second clamping cylinder. The second clamping cylinder is mounted on the fixed plate through a first mounting base. The output end of the second clamping cylinder is connected to a gripping member. The gripping member is used to grip the wire. One end of the gripping member is hinged to the second clamping cylinder. The gripping member and the fixed plate are provided with hinge ears corresponding to each other. The gripping member and the fixed plate are hinged through the hinge ears.

6. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The first receiving component includes a moving platform, a first weighing unit, a wrapping and labeling unit, and an AGV transfer unit. The wire frame hooked by the first hooking device is moved to the moving platform. The moving platform is moved by a motor driven in conjunction with gears and racks. The first weighing unit is used to weigh the wire frame and the wire. The wrapping and labeling unit is used to wrap and label the wire. The AGV transfer unit is used to remove the wire.

7. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The second receiving component includes a finishing and forming component for bundling wire. The finishing and forming component includes a bundling platform, a first rotating structure, a material transfer structure, a pressing structure, and a moving structure. The bundling platform is used to place the wire roll and is installed on the first rotating structure. The first rotating structure drives the bundling platform to rotate via a rotating cylinder and a rotating shaft. The first rotating structure is installed on the material transfer structure, which moves the bundling platform via a cylinder unit. The pressing structure is connected to a pressing unit, which drives the pressing unit to move. The pressing unit is used to press the wire roll and limit its position. The moving structure is equipped with a bundling machine, which controls the movement of the bundling machine, which is used to bundle the wire roll.

8. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The second receiving component includes a mobile gripping structure and a winding and packaging platform. The mobile gripping structure is used to grip the wire into the winding and packaging platform, and the winding and packaging platform is used for positioning, packaging, and conveying the wire roll. The moving gripping structure includes a moving unit and a gripping unit. The moving unit moves the gripping unit through the cooperation of a cylinder, a slide rail, and a slider. The gripping unit grips the wire in the finishing molding assembly using claws. The wrapping platform includes a conveying platform, a first positioning structure, a lifting structure, a second rotating structure, and a pressing structure. The conveying platform is used for wrapping and conveying the material roll. The conveying platform is equipped with a second weighing unit for weighing the material roll. The first positioning structure is installed on the conveying platform to position the material roll at the working position of the wrapping assembly for packaging. The lifting structure is installed on the wrapping platform to control the lifting and lowering of the material roll. The second rotating structure is connected to the lifting structure, and the lifting structure drives the second rotating structure to lift and lower. The rotating structure drives the material roll to rotate during packaging. The pressing structure is installed on the wrapping assembly to limit the material roll during wrapping. The second weighing unit includes a material roll support, a second weighing sensor, and a third lifting cylinder. The material roll support is used to lift the material roll. The material roll support is connected to the second weighing sensor. The second weighing sensor is connected to the third lifting cylinder through a weighing mounting plate. The lifting cylinder moves the material roll support to lift the material roll for weighing.

9. The fully automated inverted wire drawing and packaging production line system according to claim 8, characterized in that: The second receiving component includes an automatic labeling system for labeling the material roll. The automatic labeling system includes a lifting and rotating structure, a second positioning structure, a centering labeling structure, a tape applicator, and a cutting device. The lifting and rotating structure is installed on the conveying platform for lifting and rotating the material roll. The second positioning structure is installed on the conveying platform and located above the lifting and rotating structure for centering the material roll. The centering labeling structure is installed on one side of the lifting and rotating structure for labeling the material roll. The tape applicator is installed on one side of the lifting and rotating structure for applicating tape to the material roll. The cutting device is installed on the conveying platform for cutting the tape.

10. The fully automated inverted wire drawing and packaging production line system according to claim 1, characterized in that: The second receiving component includes a material hooking and storage device for storing material rolls. The material hooking and storage device includes an installation frame, a storage rack, and a hooking structure. The installation frame supports the components. The storage rack is placed separately below the installation frame. The storage rack has multiple storage stations evenly arranged along the length of the installation frame for storing material rolls. The hooking structure is installed on the installation frame and can move back and forth and left and right along the installation frame to hook and move material rolls and store them at the storage stations. The hooking structure includes a left and right moving device and a front and back moving device. The left and right moving device is installed on the installation frame and can move left and right along the length of the installation frame to hook and move materials. The front and back moving device is installed on the left and right moving device and can move back and forth along the width of the installation frame to hook and move materials.

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