Effect gathering device assembling equipment

Abstract

The invention relates to the technical field of oil exploitation equipment manufacturing, in particular to effect gathering device assembling equipment which comprises a machine table, a material moving mechanism, a filling mechanism, an upper cover mechanism and a pressing mechanism. The material moving mechanism is arranged on the machine table and used for synchronously driving the lower shells on the stations in the first direction. The filling mechanism is arranged on the machine table and located on the filling station, and the filling mechanism is used for filling the lower shell with explosives. The upper cover mechanism is arranged on the machine table and located on the upper cover station, and the upper cover mechanism is used for placing an upper cover on the lower shell; the press-fit mechanism is arranged on the machine table and located on the press-fit station, and the press-fit mechanism is used for press-fit of the upper cover and the lower shell. Specifically, according to the assembly equipment for the effect gathering device, through synchronous driving of the material moving mechanism, a plurality of lower shells are made to execute all procedures in parallel at all stations, so that full-process automatic assembly of the effect gathering device from empty shell feeding to finished product discharging is achieved, the production efficiency is greatly improved, and the consistency of the technological process and the stability of the product quality are guaranteed.

Description

Technical Field

[0001] This invention relates to the field of oil extraction equipment manufacturing technology, and in particular to a polymerizer assembly device. Background Technology

[0002] Targeted perforation technology is one of the core technologies for oil and gas well completion and production enhancement. The targeted perforator typically consists of a casing and an explosive charge packed within it. After detonation at a predetermined location downhole, this product can penetrate the well casing, cement sheath, and reach deep into the oil and gas layer, forming a highly efficient fluid channel, thereby enabling oil and gas extraction.

[0003] Currently, the assembly of such agglomerators relies heavily on manual labor or semi-automated equipment. Manual operation is not only inefficient and inconsistent, but also poses significant safety risks when handling hazardous materials such as explosives. While semi-automated production lines have improved efficiency to some extent, the lack of seamless coordination between processes and the limited degree of automation make it difficult to meet the demands of large-scale, high-quality modern production. Summary of the Invention

[0004] This invention provides a polymer effector assembly device to solve the problems of poor assembly quality and low production efficiency in polymer effector assembly.

[0005] This invention discloses a polymer effect assembly device, which includes a loading station, a filling station, a top cover station, a pressing station, and a unloading station arranged sequentially in a first direction. The polymer effect assembly device includes:

[0006] Machine tool; A material transfer mechanism is installed on the machine base and is used to synchronously drive the lower shells at each station in the first direction. A filling mechanism is installed on the machine tool and located at the filling station. The filling mechanism is used to fill the lower shell with explosives. The upper cover mechanism is installed on the machine tool and located at the upper cover station. The upper cover mechanism is used to place the upper cover onto the lower shell. A pressing mechanism is installed on the machine base and located at the pressing station. The pressing mechanism is used to press the upper cover and the lower shell together.

[0007] In one embodiment, the machine base is provided with a cover storage area, which is located next to the cover installation station and is used to store cover assemblies. The upper cover mechanism includes a first drive component and an upper cover picking component. The upper cover picking component is used to pick up and place the upper cover. The first drive component is mounted on the machine base and connected to the upper cover picking component. The first drive component is used to drive the upper cover picking component to move back and forth between the upper cover storage area and the upper cover installation station, so that the upper cover picking component installs the upper cover onto the lower shell.

[0008] In one embodiment, the upper cover mechanism further includes a surface trimming assembly, which includes a first rotary drive and a flat sweeper. The first rotary drive is mounted on the first drive assembly, and the flat sweeper is connected to the first rotary drive and located on the side of the upper cover material picker away from the upper cover storage area. The first drive assembly is used to drive the flat sweeper to move into the lower shell, and the first rotary drive is used to drive the flat sweeper to rotate so that the flat sweeper flattens the explosive in the lower shell.

[0009] In one embodiment, the filling mechanism includes a storage bin, a receiving component, a blocking component, a second driving component, and a third driving component. The storage bin is fixed to the machine base and is used to store the explosive. The storage bin includes an inlet and an outlet. The inlet is located on the side of the outlet away from the machine base, and the outlet is located above the receiving component. The receiving component has a slot extending towards the outlet. The blocking component is located on the side of the receiving component away from the outlet to block the slot. The slot and the blocking component together enclose a receiving space for receiving a fixed quantity of the explosive. The second driving component is connected to the receiving component and is used to drive the receiving component to translate, thereby transferring the fixed quantity of the explosive to the upper part of the lower shell at the filling station. The third driving component is connected to the blocking component and is used to drive the blocking component to translate, thereby opening the slot and allowing the explosive to fall into the lower shell.

[0010] In one embodiment, the pressing mechanism includes a first lifting drive and a pressing seat. The first lifting drive is mounted on the machine base and connected to the pressing seat. The first lifting drive is used to drive the pressing seat to lift and lower so that the pressing seat presses the upper cover on the pressing station. The upper cover can be fixed to the lower shell.

[0011] In one embodiment, the material transfer mechanism includes a fourth drive component and a transmission component. The transmission component is provided with a plurality of fixtures, which are arranged at intervals in the first direction. The fixtures are used to limit the lower shell. The fourth drive component is mounted on the machine base and connected to the transmission component. The fourth drive component is used to drive the transmission component to rotate or translate in the first direction so that the plurality of fixtures are alternately transferred between each station.

[0012] In one embodiment, in a second direction perpendicular to the first direction, the material transfer mechanism is spaced apart from the filling mechanism and the pressing mechanism to form a clearance space; It also includes a robotic arm mechanism, which includes a fifth drive component and a transfer component. The transfer component is used to pick up and place the pressing sleeve. The fifth drive component is located above the transfer component and is horizontally arranged across the filling station and the pressing station. The fifth drive component is connected to the transfer component. The fifth drive component is used to drive the transfer component to move through the clearance space so that when the transfer component moves to the filling station, it can put the pressing sleeve onto the lower shell, and when the transfer component moves to the pressing station, it can remove the pressing sleeve.

[0013] In one embodiment, a holding mechanism is further included. In a second direction, the holding mechanism is disposed between the filling mechanism and the transferring mechanism. The holding mechanism includes a sixth driving component and a holding member. The sixth driving component is connected to the holding member. At the filling station, when the holding member is fitted onto the lower shell, the sixth driving component is used to drive the holding member to move closer to the holding sleeve, so that the holding member abuts against the holding sleeve, and the holding sleeve can be tightly fitted onto the opening of the lower shell.

[0014] In one embodiment, a cleaning station is also provided, which is located between the loading station and the filling station; The agglomerator assembly equipment also includes a cleaning mechanism, which is installed on the machine base and located at the cleaning station to suck up the dust from the lower shell when the material transfer mechanism moves the lower shell to the cleaning station.

[0015] In one embodiment, a visual inspection station is also provided, which is located between the pressing station and the unloading station; The assembly equipment for the agglomerator also includes a photographing mechanism and a sorting mechanism. The photographing mechanism is installed on the machine and located at the visual photographing station to photograph and inspect the position of the upper cover and the lower cover when the material transfer mechanism moves the lower shell to the visual inspection station. The sorting mechanism is installed on the machine and located at the unloading station. The sorting mechanism is used to sort the agglomerators that have been inspected by the photographing mechanism.

[0016] The beneficial effects of the explosive assembly equipment provided in this embodiment of the invention are as follows: the explosive assembly equipment enables multiple lower shells to perform the processes of filling explosives, installing the upper cover and pressing the upper cover in parallel at each station through the synchronous drive of the material transfer mechanism, thereby realizing the fully automated assembly of the explosive from empty shell feeding to finished product off the line. This not only greatly improves production efficiency, but also ensures the consistency of the process and the stability of product quality. Attached Figure Description

[0017] The technical solution of the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. In the accompanying drawings: Figure 1 This is a three-dimensional schematic diagram of the aggregator assembly equipment provided in an embodiment of the present invention; Figure 2 This is a top view of the aggregator assembly equipment provided in an embodiment of the present invention; Figure 3 This is a three-dimensional schematic diagram of the material transfer mechanism provided in an embodiment of the present invention; Figure 4 This is a top view of the material transfer mechanism provided in an embodiment of the present invention; Figure 5 This is a three-dimensional schematic diagram of the filling mechanism provided in an embodiment of the present invention; Figure 6 This is a disassembly diagram of the filling mechanism provided in an embodiment of the present invention; Figure 7 This is a three-dimensional schematic diagram of the robotic arm mechanism provided in an embodiment of the present invention; Figure 8 This is a three-dimensional schematic diagram of a lower shell fitted with a pressure sleeve according to an embodiment of the present invention; Figure 9 This is a three-dimensional schematic diagram of the upper cover mechanism provided in an embodiment of the present invention; Figure 10 This is a three-dimensional schematic diagram of the pressing mechanism provided in an embodiment of the present invention; Figure 11 This is a three-dimensional schematic diagram of the photographing mechanism provided in an embodiment of the present invention; Figure 12 This is a schematic diagram of the assembly of the unloading component and the seventh drive assembly in the unloading and sorting mechanism provided in this embodiment of the invention; Figure 13This is an assembly diagram of the sorting components, good product bin, and defective product bin in the material unloading and sorting mechanism provided in this embodiment of the invention; Figure 14 This is an assembly diagram of the feeding mechanism and the cleaning mechanism provided in an embodiment of the present invention.

[0018] The labels for the attached figures are as follows: 1000. Assembly equipment for focusing effect devices; 10. Machine tools; 20. Material transfer mechanism; 21. Fourth drive assembly; 22. Transmission component; 22a. Turntable; 23. Fixture; 30. Filling mechanism; 31. Storage compartment; 311. Inlet; 312. Outlet; 32. Receiving component; 321. Groove; 33. Blocking component; 34. Second drive assembly; 35. Third drive assembly; 36. Guide assembly; 40. Top cover mechanism; 41. First drive assembly; 411. First horizontal drive; 412. First lifting drive; 413. Second lifting drive; 42. Top cover material handling component; 43. Surface finishing assembly; 431. First rotary drive component; 432. Flat sweeper; 4321. Base; 4322. Pulley; 50. Pressing mechanism; 51. First lifting drive component; 52. Pressing seat; 60. Robotic arm mechanism; 61. Fifth drive assembly; 611. Second horizontal drive; 612. Third lifting drive; 62. Transfer assembly; 63. Pressure sleeve; 70. Holding mechanism; 71. Sixth drive assembly; 711. Fourth lifting drive; 72. Holding component; 80. Cleaning mechanism; 81. Third-level drive; 82. Air duct; 90. Imaging mechanism; 91. CCD camera; 92. Light source; 93. Sixth horizontal actuator; 94. Distance sensor; 100. Unloading and sorting mechanism; 110. Unloading component; 120. Seventh drive assembly; 121. Fourth horizontal drive; 122. Fifth lifting drive; 130. Sorting assembly; 131. Power unit; 132. Blocking component; 140. Good product bin; 141. Through port; 150. Defective product bin; 200. Feeding mechanism; 210. Feeding component; 220. Eighth drive assembly; 221. Fifth horizontal drive; 222. Sixth lifting drive; 2000, Effector; 2100, Lower Shell. Detailed Implementation

[0019] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.

[0020] The impactor 2000 is used for oil extraction during perforation operations. The impactor 2000 includes a casing and an explosive device, which is housed within the casing. The explosive device can be explosive powder or other explosive powders. When placed in a predetermined location and detonated, the impactor 2000 can penetrate the downhole casing, cement sheath, and penetrate deep into the oil and gas reservoir rock to form a channel, allowing oil and gas to flow into the wellbore, thereby achieving the extraction objective. The casing includes a lower shell 2100 and a top cover. The top of the lower shell 2100 has an opening, and the top cover is placed over this opening. Currently, the assembly of this impactor 2000 is mostly done manually or semi-automatically, resulting in low production efficiency.

[0021] To address the aforementioned technical problems, embodiments of the present invention provide a focusing device assembly apparatus 1000, such as... Figures 1-4 As shown, there is a first direction (such as...) Figure 2 , Figure 3 as well as Figure 4 The loading stations (as shown in the O direction) are arranged sequentially on the following: Figures 1-4 As shown in S1), filling station (such as...) Figures 1-4 As shown in S2), the upper cover station (such as...) Figures 1-4 As shown in S3), the pressing station (such as...) Figures 1-4 (as shown in S4) and the unloading station (such as...) Figures 1-4 As shown in S6, the agglutinator assembly equipment 1000 includes a machine base 10, a material transfer mechanism 20, a filling mechanism 30, a top cover mechanism 40, and a pressing mechanism 50. The material transfer mechanism 20 is installed on the machine base 10 and is used to synchronously drive the lower shell 2100 at each station in a first direction. The filling mechanism 30 is installed on the machine base 10 and is located at the filling station. The filling mechanism 30 is used to fill the lower shell 2100 with explosives. The top cover mechanism 40 is installed on the machine base 10 and is located at the top cover station. The top cover mechanism 40 is used to place the top cover onto the lower shell 2100. The pressing mechanism 50 is installed on the machine base 10 and is located at the pressing station. The pressing mechanism 50 is used to press the top cover and the lower shell 2100 together.

[0022] Specifically, the agglomerator assembly equipment 1000, through the synchronous drive of the material transfer mechanism 20, enables multiple lower shells 2100 to perform the processes of filling explosives, installing the upper cover and pressing the upper cover in parallel at each station, thereby realizing the fully automated assembly of the agglomerator 2000 from empty shell loading to finished product unloading. This not only greatly improves production efficiency, but also ensures the consistency of the process and the stability of product quality.

[0023] Reference Figure 3 and Figure 4 There are many ways to configure the material transfer mechanism 20 to synchronously transfer the lower shell 2100 at each station in the first direction. Specifically, the material transfer mechanism 20 includes a fourth drive assembly 21 and a transmission component 22. The transmission component 22 is equipped with multiple fixtures 23, which are arranged at intervals in the first direction. The fixtures 23 are used to limit and fix the lower shell 2100. The fourth drive assembly 21 is mounted on the machine base 10 and connected to the transmission component 22. The fourth drive assembly 21 is used to drive the transmission component 22 to rotate or translate linearly in the first direction, so that the multiple fixtures 23 are alternately transferred between each station. In this way, the fixtures 23 can limit and fix the lower shell 2100, ensuring that its position is accurate when performing processes at the corresponding stations, thereby improving assembly accuracy. The fourth drive component 21 can drive the transmission component 22 to move, so that the lower shell 2100 on each fixture 23 can be transferred alternately between different workstations; after the lower shell 2100 on each fixture 23 completes the current workstation process step, the lower shell 2100 on each fixture 23 can enter the next workstation to perform the subsequent process.

[0024] In one embodiment, the material transfer mechanism 20 employs a rotary transfer method. The fourth drive component 21 is a hollow rotary platform or a rotary motor, and the transmission component 22 is a turntable 22a. The fourth drive component 21 is fixed on the machine base 10, and the center of the turntable 22a is connected to the output end of the fourth drive component 21. At this time, the first direction is the rotation direction of the fourth drive component 21, and each workstation is arranged at intervals along this rotation direction. Multiple fixtures 23 are mounted on the top of the turntable 22a and arranged at intervals along the rotation direction. The fourth drive component 21 drives the turntable 22a to rotate, enabling each fixture 23 to be transferred sequentially to different workstations.

[0025] In another embodiment, the material transfer mechanism 20 adopts a linear translation method (not shown in the figure). The fourth drive component 21 is a rotary motor. The transmission component 22 includes a transmission belt and two transmission wheels. The two transmission wheels are spaced apart in the first direction. The transmission belt is connected to the two transmission wheels. The fourth drive component 21 is connected to one of the transmission wheels. The fourth drive component 21 can drive the two transmission wheels to rotate, thereby causing the transmission belt to translate in the first direction. At this time, the first direction is the translation direction of the transmission belt. Each station is arranged at intervals along this translation direction. Multiple fixtures 23 are installed at intervals on the transmission belt along the length of the transmission belt. As the transmission belt translates, the fixtures 23 are alternately transferred between multiple stations.

[0026] There are many ways to set the fixture 23. In one embodiment, the top of the fixture 23 is provided with a positioning structure. The positioning structure is used to correct the position of the lower shell 2100. The positioning structure can be set as a positioning groove or a positioning protrusion, which is not limited here. Preferably, in order to further improve the limiting effect of the fixture 23 on the lower shell 2100, two clamping arms are also provided on both sides of the fixture 23. The lower shell 2100 is placed between the two clamping arms. The two clamping arms can move towards each other to clamp the lower shell 2100 in order to correct the position of the lower shell 2100.

[0027] Reference Figure 9 In one embodiment, the machine base 10 is provided with a top-covered material storage area (e.g., Figure 1 and Figure 2 As shown in S7), the upper cover storage area is located next to the upper cover installation station. The upper cover storage area is used to store upper cover groups, which include multiple upper covers stacked together. The upper cover mechanism 40 includes a first drive component 41 and an upper cover picking component 42. The upper cover picking component 42 is used to pick up and put down the upper cover. The first drive component 41 is mounted on the machine base 10 and connected to the upper cover picking component 42. The first drive component 41 is used to drive the upper cover picking component 42 to alternately move between the upper cover storage area and the upper cover installation station so that the upper cover is installed on the lower shell 2100. With this configuration, the upper cover storage area can store multiple upper covers, reducing the frequency of material replenishment by operators, thereby reducing equipment downtime and improving assembly efficiency. The first drive component 41 is used to drive the upper cover picking component 42 to move between the upper cover storage area and the upper cover installation station. When in the upper cover storage area, the first drive component 41 can drive the upper cover picking component 42 to move to the preset upper cover picking position, so that the upper cover picking component 42 picks up the upper cover. Then, it drives the upper cover picking component 42 to move to the upper cover station, so that the upper cover picking component 42 places the upper cover into the lower shell 2100 of the current station, realizing automatic upper cover assembly and higher assembly efficiency.

[0028] Specifically, the first drive assembly 41 includes a first horizontal drive 411 and a first lifting drive 412. Both the first horizontal drive 411 and the lifting drive are connected to the upper cover picking component 42. The first horizontal drive 411 is used to drive the upper cover picking component 42 to move horizontally in the upper cover storage area and the upper cover installation station. The first lifting drive 412 is used to drive the upper cover picking component 42 to move up and down, so that the upper cover picking component 42 can descend to the corresponding position to pick up or put down materials, and rise to the corresponding position so that the upper cover picking component 42 can move horizontally above the upper cover storage area and the upper cover installation station. The first horizontal drive 411 can drive the upper cover picking component 42 to move by means of belt or chain transmission, or it can be set as a linear module, cylinder or other linear drive unit. The setting method of the first lifting drive 412 is the same as that of the first horizontal drive 411, and will not be repeated here.

[0029] There are many ways to set up the material picking mechanism 42 for the cover. In one embodiment, the cover picking mechanism 42 picks up the material by suction. Specifically, the cover picking mechanism 42 is provided with a suction hole group for suctioning the cover. The suction hole group is connected to a vacuum component. The vacuum component generates negative pressure in the suction hole group, enabling the suction hole group to pick up the cover. In another embodiment, the cover picking mechanism picks up the material by clamping. Specifically, the cover picking mechanism 42 includes two opposing grippers and a power source. The power source can be a gripper cylinder. The power source can drive the two grippers to move towards each other to clamp the cover, and the two grippers to move away from each other to release the cover.

[0030] Refer again Figure 9 Furthermore, the upper cover mechanism 40 also includes a surface trimming assembly 43, which includes a first rotary drive 431 and a flat sweeper 432. The first rotary drive 431 is mounted on the first drive assembly 41, and the flat sweeper 432 is connected to the first rotary drive 431 and located on the side of the upper cover material picker 42 away from the upper cover material storage area. The first drive assembly 41 is used to drive the flat sweeper 432 to move into the lower shell 2100, and the first rotary drive 431 is used to drive the flat sweeper 432 to rotate so that the flat sweeper 432 flattens the explosives in the lower shell 2100. Thus, before installing the top cover, the surface trimming component 43 can smooth out any uneven parts of the explosive surface inside the lower shell 2100 by rotating the first rotary drive component 431 to drive the flat sweeper 432 to rotate and smooth the surface of the explosive through a scraping action, smoothing out any uneven parts of the explosive filling and filling the surface gaps with excess explosive, ensuring that the surface of the explosive is flat. This ensures the reliability of the subsequent top cover installation and avoids gaps in the filled explosive, which is more conducive to ensuring the performance of the agglomerator 2000.

[0031] Specifically, the first rotary drive 431 can be a rotary motor, a rotary cylinder, or other rotary drive unit. The first drive assembly 41 also includes a second lifting drive 413, which is connected to the first horizontal drive 411 in the translational direction of the first horizontal drive 411 (e.g., ...). Figure 9As shown in U2, the second lifting driver 413 is located on one side of the first lifting driver 412. The first rotary drive 431 is mounted on the second lifting driver 413. The second lifting driver 413 is used to drive the flat sweeper 432 to rise and fall, so that the flat sweeper 432 can descend into the lower shell 2100 of the upper cover installation position to flatten the surface of the explosive, and rise to the corresponding position so that the flat sweeper 432 can move horizontally above the upper cover installation position. The second lifting driver 413 is consistent with the first horizontal driver 411, and will not be described again here. The flat sweeper 432 includes a base 4321 and a scraper 4322. The base 4321 is connected to the first rotary drive 431. The scraper 4322 is mounted on the base 4321 and is used to contact the surface of the explosive to scrape it flat during rotation. The scraper 4322 can be a brush or a scraper. Preferably, multiple scrapers 4322 can be provided. Multiple scrapers 4322 are arranged at intervals in the rotation direction of the first rotary drive 431. Multiple scrapers 4322 can increase the contact area with the surface of the explosive, thereby improving the scraping efficiency.

[0032] Reference Figure 5 and Figure 6 In one embodiment, the filling mechanism 30 includes a storage bin 31, a receiving component 32, a blocking component 33, a second drive assembly 34, and a third drive assembly 35. The storage bin 31 is fixed to the machine base 10 and is used to store explosives. The storage bin 31 includes an inlet 311 and an outlet 312. The inlet 311 is located on the side of the outlet 312 away from the machine base 10, and the outlet 312 is located above the receiving component 32. The receiving component 32 has a slot 321 extending toward the outlet 312. The blocking component 33 is disposed on the receiving component. The side of material component 32 furthest from outlet 312 is used to seal slot 321. Slot 321 and blocking component 33 together enclose a receiving space for receiving a fixed quantity of explosives. Second drive component 34 is connected to receiving component 32 and is used to drive receiving component 32 to transfer the fixed quantity of explosives to above the lower shell 2100 at the filling station. Third drive component 35 is connected to blocking component 33 and is used to drive blocking component 33 to open slot 321, allowing the explosives to fall into the lower shell 2100. With this configuration, the filling mechanism 30 can achieve a fixed quantity of explosives filling the lower shell 2100, realizing accurate and reliable filling of the lower shell 2100 with explosives, and effectively avoiding problems such as inconsistent filling amount or spillage of explosives.

[0033] Specifically, the second drive assembly 34 and the third drive assembly 35 can be cylinders, linear electric cylinders, or other linear drive units. After the storage compartment 31 stores the explosives, since the outlet 312 is opposite to the slot 321 of the receiving part 32, the explosives fall into the receiving space by their own gravity. The second drive assembly 34 drives the receiving part 32 to translate (e.g., ...). Figure 5 and Figure 6 As shown in U1), the slot 321 is misaligned with the outlet 312, and the other parts of the receiving component 32 can block the outlet 312. The slot 321 then moves to above the lower shell 2100 on the filling station. Due to the limiting effect of the slot wall on the explosive, the slot 321 can drive the quantitative explosive inside it to be transferred to above the lower shell 2100. At this time, the third drive component 35 drives the blocking component 33 to translate (e.g., Figure 5 and Figure 6 As shown in U1), the slot 321 is opened, and the explosives in the slot 321 fall into the lower shell 2100 by their own gravity, thereby realizing the automatic quantitative loading of explosives into the lower shell 2100.

[0034] Preferably, the device also includes a guide assembly 36, which is connected to both the receiving member 32 and the blocking member 33. The guide assembly 36 provides guidance when the receiving member 32 and the blocking member 33 move, thereby improving the smoothness of their movement. Specifically, the guide assembly 36 can be a guide rail or a linear bearing.

[0035] Preferably, a hollow tube can be installed below the blocking member 33. When the slot 321 moves to above the lower shell 2100 at the filling station, one end of the hollow tube faces the slot 321, and the other end faces the top of the lower shell 2100. In this way, the hollow tube ensures that the explosives fall accurately into the lower shell 2100, preventing the explosives from spilling outside the lower shell 2100.

[0036] Reference Figure 10 In one embodiment, the pressing mechanism 50 includes a first lifting drive 51 and a pressing seat 52. The first lifting drive 51 is mounted on the machine base 10 and connected to the pressing seat 52. The first lifting drive 51 is used to drive the pressing seat 52 to move up and down (e.g., ...). Figure 10 As shown in Z in the diagram, the pressing seat 52 presses the upper cover on the pressing station, and the upper cover can be fixed to the lower shell 2100. With this configuration, when the fixture 23 carrying the upper cover and lower shell 2100 moves to the pressing station, the first lifting drive 51 pushes the pressing seat 52 down, applying controllable vertical pressure to the upper cover, completing the pressing of the upper cover onto the lower shell 2100, ensuring a tight fit between the upper cover and lower shell 2100, significantly improving the stability of the connection and the overall sealing, and guaranteeing the performance of the polymerizer 2000. Specifically, the first lifting drive 51 can be a hydraulic cylinder or a linear module.

[0037] Reference Figure 5 , Figure 7 as well as Figure 8 In one embodiment, in a second direction perpendicular to the first direction (e.g., Figure 1 and Figure 7In the Z direction (as shown in the diagram), the material transfer mechanism 20 is spaced apart from the filling mechanism 30 and the pressing mechanism 50 to form a clearance space.

[0038] The polymer assembly equipment 1000 also includes a robotic arm mechanism 60 and a pressing mechanism 70. The robotic arm mechanism 60 includes a fifth drive component 61 and a transfer component 62. The transfer component 62 is used to pick up and place the pressing sleeve 63. The fifth drive component 61 is located above the transfer mechanism 20 and is horizontally arranged across the filling station and the pressing station. The fifth drive component 61 is connected to the transfer component 62 and is used to drive the transfer component 62 through the clearance space so that when the transfer component 62 moves to the filling station, it can place the pressing sleeve onto the lower shell 2100. When the material transfer component 62 moves to the pressing station, the material transfer component 62 removes the pressing kit; the pressing and holding mechanism 70 is disposed between the filling mechanism 30 and the material transfer mechanism 20. The pressing and holding mechanism 70 includes a sixth drive component 71 and a pressing member 72. The sixth drive component 71 is connected to the pressing member 72. At the filling station, when the pressing kit is fitted onto the lower shell 2100, the sixth drive component 71 is used to drive the pressing member 72 to move closer to the pressing sleeve 63 so that the pressing member 72 abuts against the pressing sleeve 63, and the pressing sleeve 63 can be tightly fitted onto the opening of the lower shell 2100. Thus, after the lower shell 2100, filled with explosives, reaches the filling station via the transfer mechanism 20, the fifth drive assembly 61 moves the transfer assembly 62 to this location, placing the pressure sleeve 63 onto the lower shell 2100. Subsequently, the fifth drive assembly 61 moves the transfer assembly 62 back, and then the holding mechanism 70 is activated. Its sixth drive assembly 71 moves the holding member 72 to abut against the pressure sleeve 63 and apply pressure, ensuring the pressure sleeve 63 is securely fitted onto the opening of the lower shell 2100. The filling mechanism 30 begins filling the lower shell 2100 with explosives, after which the pressure sleeve 63 remains on the lower shell 2100. In the transfer mechanism 20, after the lower shell 2100 reaches the pressing station, the fifth drive assembly 61 drives the transfer assembly 62 to move to the pressing station, where the transfer assembly 62 removes the pressure sleeve 63. Then, the pressing mechanism 50 can perform the pressing process on the upper cover. The robotic arm mechanism 60 enables the automatic installation of the pressure sleeve 63 at the filling station and its automatic removal at the pressing station without manual intervention, ensuring a tight connection between processes and improving production cycle time and overall efficiency.

[0039] The pressure sleeve 63 effectively prevents dust or powder from the environment from adhering to the outer wall of the lower shell 2100, ensuring that dust or powder does not adhere to the welded or bonded sealing edges of the lower shell 2100, thus improving the reliability of subsequent sealing. Furthermore, after powder filling, the pressure sleeve 63 remains on the lower shell 2100 and is transferred to subsequent workstations by the material transfer mechanism 20. The pressure sleeve 63 also serves as a temporary protective cover, physically preventing internal powder from scattering to the outside of the lower shell 2100 due to shaking, thus eliminating material waste and potential production safety hazards.

[0040] The pressure holding mechanism 70 ensures that the pressure sleeve 63 is tightly fitted onto the opening of the lower shell 2100, preventing explosives from adhering to the gap between the sealing edge of the lower shell 2100 and the pressure sleeve 63, and further improving the reliability of subsequent sealing.

[0041] Specifically, the fifth drive assembly 61 includes a second horizontal drive 611 and a third lifting drive 612. Both the second horizontal drive 611 and the second lifting drive 612 are connected to the transfer assembly 62. The second horizontal drive 611 can be a linear module, a linear cylinder, or other linear drive unit; the second horizontal drive 611 is used to drive the transfer assembly 62 to move back and forth between the filling station and the pressing station (e.g., ...). Figure 7 As shown in U6), the third lifting actuator 612 can be a cylinder, a linear module, or other linear drive unit. The third lifting actuator 612 is used to drive the moving component to move up and down in the second direction, so that the material transfer component 62 can rise to avoid other mechanisms, and can descend to the filling station to place the pressure sleeve 63 or to the pressing station to remove the pressure sleeve 63. The setting of the material transfer component 62 is consistent with that of the upper cover material pick-up component 42, and will not be repeated here.

[0042] It should be noted that, because the pressure sleeve 63 is hollow in the middle, and the inner ring size of the pressure sleeve 63 is consistent with the inner wall size of the open portion of the lower shell 2100, the filling mechanism 30 can directly fill the lower shell 2100 with explosives using the hollow portion of the pressure sleeve 63. The upper cover can be placed into the lower shell 2100 using the hollow part of the pressure sleeve 63, while the flat sweeper 432 can also be inserted into the lower shell 2100 using the hollow part of the pressure sleeve 63 to flatten the surface of the corresponding explosive.

[0043] In one embodiment, the robotic arm mechanism 60 also includes a storage area (e.g., Figure 7As shown in D), the storage area is located on the moving path of the transfer component 62. The storage area is used to store multiple pressure sleeves 63. When the transfer component 62 passes through the storage area, it can automatically pick up or place the pressure sleeves 63, ensuring that each lower shell 2100 of the fixture 23 that passes through the filling station on the transfer mechanism 20 can be fitted with a pressure sleeve 63. Multiple pressure sleeves 63 are used in a cycle from the filling station to the pressing station, so that the compaction process of multiple lower shells 2100 can be executed completely in parallel. Compared with the solution of using only a single pressure sleeve 63 to pass back and forth, the production cycle is significantly shortened and the overall production efficiency is higher.

[0044] Preferably, in one embodiment, the holding member 72 is designed as a hollow cylindrical shape with a through-channel inside and facing the lower shell 2100 at the filling station. The sixth drive component 71 is only configured as the fourth lifting drive 711. On the one hand, when the holding member 72 is not performing the fitting action, the hollow cylindrical holding member 72 can also act as a conduit. When the explosive falls from the upper storage bin, it passes directly through the internal channel of the hollow holding member 72 and is accurately guided into the lower shell 2100. On the other hand, after filling is completed, only one sixth drive component 71 is needed to complete the fitting action of the sleeve 63 onto the lower shell 2100, eliminating the need for an additional translation drive mechanism, significantly simplifying the mechanical structure and reducing costs.

[0045] Reference Figure 14 In one embodiment, a cleaning station is also provided, which is located between the loading station and the filling station; The agglomerator assembly equipment 1000 also includes a cleaning mechanism 80, which is installed on the machine base 10 and located at the cleaning station. The cleaning mechanism 80 removes dust from the lower shell 2100 when the transfer mechanism 20 moves the lower shell 2100 to the cleaning station. In this way, the cleaning mechanism 80 prevents other impurities from entering the lower shell 2100, further ensuring the performance of the agglomerator 2000.

[0046] Specifically, the cleaning mechanism 80 includes a third horizontal actuator 81, a fan, and an air duct 82. The fan is installed inside the air duct 82, and the opening of the air duct 82 faces downward. The third horizontal actuator 81 is connected to the air duct 82. The third horizontal actuator 81 can be a cylinder, a linear electric cylinder, etc. After the material is loaded by the feeding mechanism 200, the third horizontal actuator 81 is used to drive the opening of the air duct 82 to move to the lower shell 2100 in the fixture 23 on the feeding station, so that the opening is aligned with the lower shell 2100. Then, under the action of the fan, the impurities present on the lower shell 2100 are sucked away, thereby cleaning the lower shell 2100.

[0047] Preferably, the cleaning station is consistent with the loading station, so that after the loading mechanism 200 loads the lower shell 2100 to the fixture 23 on the corresponding loading station of the transfer mechanism 20, the cleaning mechanism 80 can directly clean the lower shell 2100 in the fixture 23 on the loading station, making the whole equipment more compact.

[0048] Reference Figure 11 In one embodiment, a visual inspection station (such as...) is also provided. Figures 1-4 As shown in S5, the visual inspection station is located between the pressing station and the unloading station. The assembly equipment 1000 also includes a photographing mechanism 90, which is mounted on the machine base 10 and located at the visual photographing station. This mechanism photographs and inspects the positions of the upper cover and lower cover 2100 when the material transfer mechanism 20 moves the lower cover 2100 to the visual inspection station. This replaces manual visual inspection, eliminates subjective errors, and ensures the standardization and reliability of the assembled assembly of the assembly equipment 2000.

[0049] Specifically, the imaging mechanism 90 includes a CCD camera 91, a light source 92, and a processor. The CCD camera 91 and the controller are both mounted on the machine base 10. The CCD camera 91 is aimed at the upper cover and lower shell 2100 at the visual inspection station to capture images of the upper cover and lower shell 2100. The light source 92 is located next to the CCD camera 91 to provide stable and uniform illumination for the imaging area to ensure clear images. The CCD camera 91 is electrically connected to the controller. The processor is used to receive image data and execute preset visual analysis algorithms to ultimately determine whether the assembled image sensor 2000 is a good or defective product.

[0050] Furthermore, the imaging mechanism 90 also includes a sixth horizontal driver 93 and multiple range sensors 94. The sixth horizontal driver 93 is located between the material transfer mechanism 20 and the CCD camera 91. The sixth horizontal driver 93 is connected to the multiple range sensors 94 and is used to drive the multiple range sensors 94 to translate (e.g., ...). Figure 11 As shown in U3), it is moved above the photo-taking station to inspect the lower shell 2100 in the corresponding fixture 23. Multiple distance sensors 94 can measure the distance to different parts of the upper cover. The parameters obtained by the processor are compared to determine whether the upper cover is installed in the required position.

[0051] Reference Figure 12 and Figure 13In one embodiment, the polymer assembly equipment 1000 further includes a material unloading and sorting mechanism 100, which is mounted on the machine base 10 and located at the material unloading station. The material unloading and sorting mechanism 100 is used to sort the polymer 2000s that have been inspected by the photographing mechanism 90. In this way, the material unloading and sorting mechanism 100 can automatically sort the assembled polymer 2000s into good and bad products based on the visual inspection results, completely replacing manual sorting and resulting in higher production efficiency.

[0052] Specifically, the unloading mechanism includes an unloading component 110, a seventh drive assembly 120, a sorting assembly 130, a good product bin 140, and a defective product bin 150. The good product bin 140 is provided with an opening 141 that communicates with the defective product bin 150. The seventh drive assembly 120 is located above the good product bin 140 and the defective product bin 150 and is connected to the unloading component 110. The seventh drive assembly 120 includes a fourth horizontal drive 121 and a fifth lifting drive 122. Both the fourth horizontal drive 121 and the fifth lifting drive 122 are connected to the unloading component 110. The fourth horizontal drive 121 is used to drive the unloading component 110 to move horizontally between the unloading station and the opening 141 (e.g., ...). Figure 12 (as shown in U4); the fifth lifting drive 122 is used to drive the unloading part 110 to lift (as shown in U4). Figure 12 As shown in Z in the diagram, this allows the unloading component 110 to remove the lower casing 2100, transferring the compactor 2000 from the unloading station to the opening 141. A sorting component 130 is installed at the opening 141, electrically connected to the photographing mechanism 90. The sorting component 130 receives judgment signals from the processor of the photographing mechanism 90 in real time to open and close the opening 141. When the compactor 2000 is a good product, the sorting component 130 keeps the opening 141 closed, and the unloading component 110 releases the workpiece, allowing it to fall into the good product bin 140. When the compactor 2000 is a defective product, the sorting component 130 opens the opening 141, and the unloading component 110 releases the workpiece, allowing it to fall through the opening 141 into the defective product bin 150. The arrangement of the unloading component 110 is consistent with that of the upper cover unloading component 42, and will not be repeated here.

[0053] More specifically, the sorting assembly 130 includes a blocking member 132 and a power unit 131. The power unit 131 is connected to the blocking member 132. The power unit 131 can drive the blocking member 132 to block the opening 141 and also drive the blocking member 132 to expose the opening 141. The power unit 131 can drive the blocking member 132 to move by rotation or translation, which is not limited here. The power unit 131 can be a rotary motor, a linear module, or other rotary drive unit or linear drive unit, which is not limited here.

[0054] Reference Figure 14In one embodiment, a lower shell 2100 feeding area is provided, which is located next to the feeding station. The agglomerator assembly equipment 1000 also includes a feeding mechanism 200, which is mounted on the machine base 10 and located at the feeding station and the lower shell 2100 feeding area. The feeding mechanism 200 includes a feeding component 210 and an eighth drive component 220. The eighth drive component 220 is used to drive the feeding component 210 back and forth between the feeding station and the shell feeding area. The feeding component 210 is used to pick up the lower shell 2100 so that, driven by the eighth drive component 220, the lower shell 2100 is transferred from the lower shell 2100 feeding area to the transfer mechanism 20, where the transmission component 22 corresponds to the fixture 23 at the feeding station.

[0055] Specifically, the eighth drive assembly 220 includes a fifth horizontal drive 221 and a sixth lifting drive 222. Both the fifth horizontal drive 221 and the sixth lifting drive 222 are connected to the loading component 210. The fifth horizontal drive 221 is used to drive the loading component 210 to translate between the material unloading area of ​​the lower shell 2100 and the loading station (e.g., ...). Figure 14 (As shown in U4 in the diagram); the sixth lifting drive 222 is used to drive the loading component 210 to lift and lower, so that the unloading component 110 can take off the lower shell 2100. The setting method of the loading component 210 is the same as that of the upper cover picking component 42, and will not be repeated here.

[0056] To better understand the working principle of this application, the following explanation is provided in conjunction with specific process steps. This example uses the material transfer mechanism 20 employing a rotary transfer method; its complete workflow is as follows: (a) The loading mechanism 200 places the lower shell 2100 on the jig 23 corresponding to the loading station S1 on the transmission component 22 in the transfer mechanism 20; at this time, the cleaning mechanism 80 removes dust from the lower shell 2100 on the jig 23. (b) The transmission component 22 continues to rotate, transferring the lower shell 2100 to the filling station S2. The fifth drive component of the robot arm mechanism 60 drives the material transfer component 62 to immediately place the pressure sleeve 63 onto the lower shell 2100, and then retracts; the sixth drive component 71 of the holding mechanism 70 drives the holding component 72 to descend, pressing the pressure sleeve 63, and then the filling mechanism 30 fills the lower shell 2100 with a quantitative amount of explosive through the pressure sleeve 63 until the filling is completed; (c) The transmission component 22 continues to rotate, transferring the lower shell 2100 filled with explosives to the upper cover station S3. The upper cover mechanism 40 first drives the surface trimming component 43 to move through the first drive component 41, so that the flat sweeping frame 432 extends into the lower shell 2100 and rotates to flatten the surface of the explosives. At the same time, the upper cover picking component 42 takes the upper cover from the storage area. After the flattening action is completed, the first drive component 41 drives the upper cover picking component 42 to transfer to the upper cover station. The upper cover picking component 42 passes through the pressure sleeve 63 to install the upper cover onto the lower shell 2100. (d) The transmission component 22 continues to rotate, transferring the upper cover and lower shell 2100 to the pressing station S4. The material transfer component 62 of the robot arm mechanism 60 moves into the pressing station to remove the pressing sleeve 63, and the pressing mechanism 50 then operates to press and fix the upper cover to the lower shell 2100; (e) The transmission component 22 continues to rotate, transferring the finished product, the aggregator 2000, to the vision inspection station S5. The photographing mechanism 90 takes pictures of the upper and lower shells 2100 and sends the result signal to the unloading and sorting mechanism 100; (f) The transmission component 22 continues to rotate, transferring the finished product to the unloading station S6; the unloading component 110 of the unloading and sorting mechanism 100 takes away the finished product, and its sorting component 130 can automatically sort good and bad products according to the received detection signal.

[0057] (g) After the finished product is unloaded, the fixture 23 becomes idle. The transmission component 22 continues to rotate under the drive of the fourth drive component, sending the idle fixture 23 back to the loading station S1, waiting for the loading mechanism 200 to place the new lower shell 2100, thus starting the next assembly cycle.

[0058] In the above process, the loading mechanism 200 places a new lower shell 2100 on each empty fixture 23 that enters the loading station in each cycle. Multiple lower shells 2100 simultaneously and in parallel perform different processes such as cleaning, filling, pressing, and testing on each fixture 23, and are finally unloaded at the unloading station, realizing efficient and continuous automated assembly line assembly.

[0059] It should be understood that the above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit them. Those skilled in the art can modify the technical solutions described in the above embodiments, or make equivalent substitutions for some of the technical features; and all such modifications and substitutions should fall within the protection scope of the appended claims of the present invention.

Claims

1. A polymerizer assembly device, used for manufacturing polymerizers in oil extraction, characterized in that, The assembly equipment for the polymer device includes a loading station, a filling station, a top cover station, a pressing station, and a unloading station arranged sequentially in a first direction. Machine tool; A material transfer mechanism is installed on the machine base and is used to synchronously drive the lower shells at each station in the first direction. A filling mechanism is installed on the machine tool and located at the filling station. The filling mechanism is used to fill the lower shell with explosives. The upper cover mechanism is installed on the machine tool and located at the upper cover station. The upper cover mechanism is used to place the upper cover onto the lower shell. A pressing mechanism is installed on the machine base and located at the pressing station. The pressing mechanism is used to press the upper cover and the lower shell together.

2. The agglomerator assembly equipment according to claim 1, characterized in that, The machine platform is provided with a cover storage area, which is located next to the cover installation station and is used to store cover assemblies. The upper cover mechanism includes a first drive component and an upper cover picking component. The upper cover picking component is used to pick up and place the upper cover. The first drive component is mounted on the machine base and connected to the upper cover picking component. The first drive component is used to drive the upper cover picking component to move back and forth between the upper cover storage area and the upper cover installation station, so that the upper cover picking component installs the upper cover onto the lower shell.

3. The aggregator assembly equipment according to claim 2, characterized in that, The upper cover mechanism further includes a surface trimming assembly, which includes a first rotary drive and a flat sweeper. The first rotary drive is mounted on the first drive assembly, and the flat sweeper is connected to the first rotary drive and located on the side of the upper cover material pick-up component away from the upper cover material storage area. The first drive assembly is used to drive the flat sweeper to move into the lower shell, and the first rotary drive is used to drive the flat sweeper to rotate so that the flat sweeper flattens the explosive in the lower shell.

4. The aggregator assembly equipment according to claim 3, characterized in that, The filling mechanism includes a storage bin, a receiving component, a blocking component, a second drive assembly, and a third drive assembly. The storage bin is fixed to the machine platform and is used to store the explosive. The storage bin includes an inlet and an outlet. The inlet is located on the side of the outlet away from the machine platform, and the outlet is located above the receiving component. The receiving component has a slot extending towards the outlet. The blocking component is located on the side of the receiving component away from the outlet to block the slot. The slot and the blocking component together enclose a receiving space for receiving a fixed quantity of the explosive. The second drive assembly is connected to the receiving component and is used to drive the receiving component to move horizontally, thereby transferring the fixed quantity of the explosive to the lower shell above the filling station. The third drive assembly is connected to the blocking component and is used to drive the blocking component to move horizontally, thereby opening the slot and allowing the explosive to fall into the lower shell.

5. The aggregator assembly equipment according to claim 4, characterized in that, The pressing mechanism includes a first lifting drive and a pressing seat. The first lifting drive is mounted on the machine base and connected to the pressing seat. The first lifting drive is used to drive the pressing seat to lift and lower so that the pressing seat presses the upper cover on the pressing station. The upper cover can be fixed to the lower shell.

6. The aggregator assembly equipment according to claim 1, characterized in that, The material transfer mechanism includes a fourth drive component and a transmission component. The transmission component is provided with a plurality of fixtures, which are arranged at intervals in the first direction. The fixtures are used to limit the lower shell. The fourth drive component is mounted on the machine base and connected to the transmission component. The fourth drive component is used to drive the transmission component to rotate or translate in the first direction so that the plurality of fixtures can be alternately transferred between each station.

7. The aggregator assembly equipment according to any one of claims 1-6, characterized in that, In a second direction perpendicular to the first direction, the material transfer mechanism is spaced apart from the filling mechanism and the pressing mechanism to form a clearance space; It also includes a robotic arm mechanism, which includes a fifth drive component and a material transfer component. The material transfer component is used to pick up and place the pressing sleeve. The fifth drive component is located above the material transfer mechanism and is arranged across the filling station and the pressing station. The fifth driving component is connected to the transfer component; the fifth driving component is used to drive the transfer component to travel through the clearance space, so that when the transfer component moves to the filling station, the transfer component will put the pressing kit onto the lower shell, and when the transfer component moves to the pressing station, the transfer component will remove the pressing kit.

8. The aggregator assembly equipment according to claim 7, characterized in that, It also includes a holding mechanism. In the second direction, the holding mechanism is disposed between the filling mechanism and the transferring mechanism. The holding mechanism includes a sixth driving component and a holding member. The sixth driving component is connected to the holding member. At the filling station, when the holding member is fitted onto the lower shell, the sixth driving component is used to drive the holding member to move closer to the holding sleeve so that the holding member abuts against the holding sleeve, and the holding sleeve can be tightly fitted onto the opening of the lower shell.

9. The aggregator assembly equipment according to any one of claims 1-6, characterized in that, A cleaning station is also provided, which is located between the loading station and the filling station; The agglomerator assembly equipment also includes a cleaning mechanism, which is installed on the machine base and located at the cleaning station to suck up the dust from the lower shell when the material transfer mechanism moves the lower shell to the cleaning station.

10. The aggregator assembly equipment according to any one of claims 1-6, characterized in that, A visual inspection station is also provided, which is located between the pressing station and the unloading station; The assembly equipment for the agglomerator also includes a photographing mechanism and a sorting mechanism. The photographing mechanism is installed on the machine and located at the visual photographing station to photograph and inspect the position of the upper cover and the lower cover when the material transfer mechanism moves the lower shell to the visual inspection station. The sorting mechanism is installed on the machine and located at the unloading station. The sorting mechanism is used to sort the agglomerators that have been inspected by the photographing mechanism.

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