Novel bean splicing plate structure
By using a grid-like slot structure and frame protection, the problem of easy breakage of fine-needle perforated boards has been solved, achieving structural stability and accurate light positioning, thus improving the practicality and reliability of the product.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- 袁大伟
- Filing Date
- 2026-03-26
- Publication Date
- 2026-05-15
AI Technical Summary
The existing fine-needle pergola board has low structural strength, is prone to breakage and damage, and affects its service life and user experience.
The design employs a grid-like slot structure, increases the width of the partition columns, and combines frame protection with opaque materials and flexible light-transmitting sheets to ensure clear light positioning and effective heat dissipation.
It improves the structural strength and stability of the Perler bean board, prevents breakage, ensures soft lighting and accurate positioning, extends service life, and enhances user comfort and reliability.
Smart Images

Figure CN122032064A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of Perler beads technology, specifically a novel Perler bead board structure. Background Technology
[0002] Perler beads are a popular DIY craft toy. Their core components are a bead board and beads. Users arrange the beads on the board according to a pre-set pattern, and then heat it to set the bead artwork. Currently, most Perler beads boards use a fine-needle structure, where the beads are positioned on needles approximately 1mm in diameter. However, this type of fine-needle structure has significant drawbacks: the needles are too thin, resulting in insufficient structural strength. They are prone to breakage during daily use and transportation, leading to damage to the Perler bead board and affecting the product's lifespan and user experience.
[0003] Therefore, a novel perforated bean board structure with grid-like slots is provided to improve the structural stability and reliability of the perforated bean template. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a new type of perler bean board structure to solve the problem of low strength and easy breakage and damage of the existing fine needle perler bean board structure.
[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: This invention provides a novel bead-shaped board structure, including a bead template and a frame. The top surface of the bead template has several grooves evenly arranged in a linear array to form a grid-like groove structure for placing the beads. The bottom surface of the bead template has several slots evenly arranged in a linear array to form a grid-like recess structure for inserting LED beads into LED holders. The bean template is set inside the frame to form the main body of the bean board; an LED light holder is inserted into the bottom surface of the main body of the bean board.
[0006] Preferably, the cross-sectional width of the partition column in the grid-type pit structure is greater than 1mm, which is used to further improve the structural strength by increasing the floor area occupied by the partition column.
[0007] Preferably, the grooves in the grid-type pit structure correspond one-to-one with the slots in the grid-type recessed pit structure.
[0008] Preferably, each of the pits has a through hole in its central area from top to bottom, and a light-transmitting sheet is provided on the through hole. The light-transmitting sheet is made of a flexible light-transmitting material and is used for light transmission.
[0009] Preferably, the frame and the main body of the bead template are made of opaque material, which can effectively prevent the LED light from scattering and ensure that the light is concentrated on the groove, thus improving the clarity of bead positioning.
[0010] Preferably, a vent hole is provided at the center of the light-transmitting sheet in the groove from top to bottom for heat dissipation of the lamp bead.
[0011] Preferably, the LED lamp holder has several LED beads evenly distributed in a linear array on the top surface of the lamp plate, and each of the LED beads corresponds to a number of slots in the grid-like slot structure.
[0012] Preferably, the LED beads in the LED holder are inserted into the slots in the mesh-like slot structure.
[0013] Preferably, the housing of the LED lamp holder is made of an opaque material.
[0014] The beneficial effects of this invention are as follows: The novel perforated bean board structure of this invention replaces the existing fine needle structure with a grid-like pit structure, and with the addition of a partition design with increased thickness, improves the structural strength of the bean board, effectively solving the problem of low structural strength and easy breakage of the existing fine needle perforated bean board. Furthermore, by adding a frame to protect the perforated bean template, combined with the integrated design of opaque material and flexible light-transmitting sheet, the stability of the structure is further improved. At the same time, through the plug-in cooperation between the bean board body and the LED lamp holder, combined with the design of the flexible light-transmitting sheet and ventilation holes, the lighting positioning effect is ensured, the softness of the light is improved, strong light is avoided and the user comfort is improved, and the heat dissipation problem is solved. The overall structure is reasonable, easy to use, and improves the practicality and reliability of the product. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of a novel perlage board structure provided in an embodiment of the present invention; Figure 2 for Figure 1 A schematic diagram of the exploded structure; Figure 3 This is a schematic diagram of the main structure of the bean curd board; Figure 4 for Figure 3 Enlarged view of part A; Figure 5 for Figure 3 Another perspective illustration; Figure 6 for Figure 5Enlarged view of part B; Figure 7 This is a schematic diagram of the LED lamp holder.
[0017] Explanation of reference numerals in the attached figures: 1. Perler bead template; 2. Border; 3. Groove; 4. Slot; 5. LED light holder; 6. Divider; 7. Translucent sheet; 8. Ventilation hole; 9. LED beads. Detailed Implementation
[0018] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0019] Example 1, such as Figures 1 to 7 As shown, a novel perlite board structure includes a perlite template 1 and a frame 2. The top surface of the perlite template 1 has several grooves 3 evenly arranged in a linear array, forming a grid-like groove structure. The core function of this grid-like groove structure is to provide a stable placement space for the perlite beads, replacing the fine needle-like positioning method in the existing technology. This avoids stress on the fine needles when the perlite beads are placed. At the same time, the grid arrangement ensures the regularity of the perlite bead arrangement, making it easier for users to assemble according to the preset pattern and improving the convenience of DIY operation. The bottom surface of the perlite template 2 has several slots 4 evenly arranged in a linear array, forming a grid-like recessed structure. The function of this grid-like recessed structure is to provide precise insertion and positioning for the LED beads on the LED holder, ensuring that the LED beads correspond one-to-one with the grooves on the top surface. This ensures that the light can accurately illuminate the perlite beads in the grooves, helping users to clearly locate the position of the perlite beads, especially in low-light environments, improving the accuracy of assembly. Furthermore, such as Figure 1 As shown, the bean template 2 is set inside the frame 1 to form the main body of the bean board. The frame surrounds, supports, and protects the bean template, effectively preventing the edges of the bean template from being bumped or damaged by force. At the same time, it enhances the overall structural rigidity of the bean board and prevents the bean template from bending and deforming due to its large area, further improving the stability and service life of the entire bean board structure. The bottom surface of the bean board is fitted with an LED lamp holder 5, which is easy to install and remove, facilitating the inspection and replacement of the LED lamp holder. It also ensures the stability of the connection between the LED lamp holder and the bean board, preventing the lamp holder from falling off during use and affecting the user experience.
[0020] Furthermore, in the embodiment, the cross-sectional width of the partition column in the grid-type pit structure is greater than 1mm. Here, the partition column refers to the connecting part between two adjacent pits. It is used to increase the floor area and structural stress area of the partition column, thereby greatly improving the structural strength and load-bearing capacity of the perforated bean template, avoiding local stress deformation of the perforated bean template, and further extending the service life of the product. It should be noted that the diameter of the partition 6 can be customized and thickened according to actual needs, but details will not be elaborated here.
[0021] Furthermore, the grooves 3 in the grid-like pit structure correspond one-to-one with the slots 4 in the grid-like recessed pit structure. This ensures that after the LED beads on the LED holder are inserted into the slots, the position of the LED beads is completely aligned with the position of the top surface pit, ensuring that the light can vertically illuminate the beads in the pits and avoiding positioning ambiguity caused by light offset. At the same time, it achieves the effect of uniform stress distribution on the top and bottom of the bean-shaped template, reducing local stress concentration and further improving the structural stability of the bean-shaped template. In addition, it should be noted that the baffles in the grid-like recessed pit structure can act as reinforcing ribs, further increasing the structural stability of the bean board body.
[0022] This invention replaces the existing fine-needle positioning structure with a grid-like slot structure, and uses thickened partitions to improve the structural strength of the perforated bean template and prevent breakage. A frame protects the template, enhancing overall structural stability. The grid-like slots on the bottom of the template connect with the LED beads in the lamp holder, achieving precise light positioning. The flexible, translucent sheet and ventilation holes ensure clear light illumination and allow for heat dissipation from the LED beads. The overall use of opaque materials effectively prevents light scattering, further improving the positioning effect. The coordinated structure enhances the product's practicality and reliability.
[0023] In actual use, first align the LED beads of the LED lamp holder with the slots on the bottom of the bean board, insert and fix the LED lamp holder to the bean board, and then turn on the power of the LED lamp holder; the light emitted by the LED beads passes through the circular light-transmitting sheet of the bean template and shines into the grooves on the top surface. The user places the beads one by one into the corresponding grooves according to the preset pattern. The light can help the user to clearly position and ensure that the beads are arranged neatly; after the assembly is completed, turn off the power of the LED lamp holder, heat and fix the beads together with the bean board to form the bean artwork; In addition, when the LED lamp holder malfunctions, the LED lamp holder can be directly pulled out for repair or replacement.
[0024] Example 2, based on Example 1, such as Figure 4 and Figure 6As shown, each of the pits 3 has a through hole (not marked in the figure) in the center area from top to bottom, and a light-transmitting sheet 7 is provided on the through hole. The light-transmitting sheet 7 is made of flexible light-transmitting material. This design can ensure that the light passes through smoothly and provide auxiliary lighting for bean positioning. On the other hand, the flexible material has a certain buffering effect and good light transmission performance, which can ensure the softness of the light, avoid strong light glare, and improve the comfort of use. It should be noted that the shape of the light-transmitting sheet 7 is the same as the shape of the through hole and the size is matched; in this embodiment, the through hole is circular, but not limited to circular; in other embodiments, the shape of the through hole can be customized according to actual needs, which will not be described in detail here.
[0025] Preferably, the main body of the frame 1 and the bead template 2 are made of opaque material, which can effectively prevent the LED light from scattering and ensure that the light is concentrated on the groove, improving the clarity of bead positioning. At the same time, the structural strength of opaque material is usually higher than that of light-transmitting material, which can further enhance the structural rigidity of the frame and the bead template.
[0026] As a preferred option, such as Figure 4 and Figure 6 As shown, a vent 8 is provided at the center of the light-transmitting sheet 7 in the pit 3 from top to bottom, which is used to guide the heat of the LED beads and eliminate the safety hazard of heat accumulation.
[0027] In addition, during actual production, the light-transmitting sheet is made of, but not limited to, flexible PC plastic, which is tough, has excellent impact resistance, high light transmittance, is resistant to high and low temperatures, and is not easily damaged. It is suitable for long-term use of the perlite board and can effectively adapt to the structural requirements of the light-transmitting sheet, taking into account both soft light and durability. The frame and the main body of the perlite template are made of, but not limited to, opaque ABS plastic, which has high structural strength, moderate hardness, is not easily deformed or broken, is easy to process and mold, has good light-blocking effect, can support the grid-like pit structure, improve the overall stability of the perlite template, and is suitable for daily use and transportation needs. In addition, the light-transmitting sheet, frame, and main body of the bead template are integrally molded through, but not limited to, two-color injection molding, eliminating the need for subsequent assembly. This ensures the structural integrity of the product, improves the sealing and structural stability of the bead template, prevents the light-transmitting sheet from falling off, and ensures reliability. It also allows for functional zoning of different materials, while reducing production steps and lowering production costs.
[0028] Example 3, based on Example 1, such as Figure 2 and Figure 7 As shown, several LED beads 9 are evenly distributed in a linear array on the top surface of the LED lamp holder 5, and each of the LED beads 9 corresponds to a number of slots 3 in the grid-like slot structure; the LED beads 9 in the LED lamp holder 5 are inserted into the slots 3 in the grid-like slot structure.
[0029] Preferably, the housing of the LED lamp holder 5 is made of, but is not limited to, a plastic material with opaque properties.
[0030] In addition, it should be noted that a control switch and a USB charging port are installed on either side of the LED lamp holder, and the LED lamp holder integrates a rechargeable battery and a control circuit board. The control circuit board is electrically connected to the rechargeable battery, the control switch, and the LED beads. The specific structure will not be described here. Furthermore, the LED beads are color-changing LED beads, which facilitate the display of standard graphics through LED light, making it convenient for users to operate. The specifics will not be described in detail here.
[0031] Obviously, the above-described embodiments are only used to illustrate the technical solutions of the present invention, and not to limit them. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein; and these modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention also intends to include these modifications and variations.
Claims
1. A novel perlage board structure, characterized in that: The bead template (1) and the border (2) are included. The top surface of the bead template (1) is provided with several grooves (3) in a linear array to form a grid-like groove structure. The bottom surface of the bead template (1) is provided with several slots (4) in a linear array to form a grid-like recess structure. The bean template (1) is set inside the frame (2) to form the bean board body; an LED lamp holder (5) is inserted into the bottom surface of the bean board body.
2. The novel perlage board structure as described in claim 1, characterized in that: The cross-sectional width of the partition column (6) in the grid-type pit structure is greater than 1 mm.
3. The novel perlage board structure as described in claim 1, characterized in that: The slots (3) in the grid-type pit structure correspond one-to-one with the slots (4) in the grid-type recessed pit structure.
4. The novel perlage board structure as described in claim 1, characterized in that: Each of the pits (3) has a through hole in the central area from top to bottom, and a light-transmitting sheet (7) is provided on the through hole. The light-transmitting sheet (7) is made of flexible light-transmitting material.
5. The novel perlage board structure as described in claim 1, characterized in that: The frame (2) and the main body of the bead template (1) are both made of opaque material.
6. The novel perlage board structure as described in claim 1, characterized in that: A ventilation hole (8) is provided at the center of the light-transmitting sheet (7) in the groove (3) from top to bottom.
7. The novel perlage board structure as described in claim 1, characterized in that: The LED lamp holder (5) has several LED beads (9) evenly distributed in a linear array on the top lamp plate, and the LED beads (9) correspond one-to-one with the several pits (3) in the grid-type pit structure.
8. The novel perlage board structure as described in claim 1, characterized in that: The LED beads (9) in the LED lamp holder (5) are inserted into the slots (3) in the grid-type slot structure.
9. The novel perlage board structure as described in claim 1, characterized in that: The housing of the LED lamp holder (5) is made of opaque material.