A positioning and loading mold for poultry meat cutting and processing
By using a support chain to fix the plate and a specialized conversion mechanism, the problem of low mold change efficiency is solved, enabling rapid mold switching and flexible production, thus ensuring production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- FUJIAN SUNNER DEV
- Filing Date
- 2026-03-26
- Publication Date
- 2026-05-26
AI Technical Summary
The existing loading and positioning molds for chicken thighs and chicken breasts share the same shaping machine, which results in cumbersome disassembly and installation steps when changing molds, affecting operational efficiency and flexible production capabilities.
The system uses a support chain to fix the plate. The U-shaped limit ball head rod is driven to press down by the downward rotating rod, so that it is released from the limit rod and swings in the swing rod groove. With the assistance of the spring seat, the swing rod drives the double-sided platform to tilt upward. The conversion sleeve column is adjusted to achieve quick switching to the target product placement surface, taking into account both efficiency and flexible production.
It enables rapid mold switching, improves production efficiency and enhances flexible production capabilities, while ensuring product quality and preventing sticky residues through cleaning and disinfection devices.
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Abstract
Description
Technical Field
[0001] This invention relates to the field of food processing technology, specifically a positioning and loading mold for poultry meat cutting and processing. Background Technology
[0002] Chicken breast and chicken thigh are two common parts of chicken. In the food processing industry, chicken breast and chicken thigh are core raw materials and often need to be shaped using positioning molds. By precisely constraining the shape of the meat through molds, it is possible to ensure uniform cutting specifications and achieve standardized production, while also optimizing the appearance of the finished product, making it neat and clear in outline. At the same time, it reduces processing losses, stabilizes the taste of the meat, and ultimately comprehensively improves product quality and market competitiveness.
[0003] However, the existing technology has the following shortcomings: the current loading and positioning molds for chicken leg meat and chicken breast meat share the same shaping machine. When the production type is switched between the two, the mold needs to be replaced. Although the mold is an integrated structure, it needs to be disassembled from the conveyor belt support. This results in cumbersome disassembly and installation steps for each replacement, which not only leads to low operating efficiency and the inability to achieve rapid switching, but also ultimately restricts the flexible production capacity of the production line. Summary of the Invention
[0004] Other features and advantages of the invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objects and other advantages of the invention may be realized and obtained by means of the structures particularly pointed out in the description and other accompanying drawings.
[0005] The purpose of this invention is to overcome the above-mentioned shortcomings and provide a positioning and loading mold for poultry meat cutting and processing. The mold device uses a support frame chain to fix the plate. When changing the type of product, the downward rotating rod drives the U-shaped limiting ball head rod to press down, so that it is released from the limiting rod limit and swings in the swing rod groove, releasing the pressure on the connecting swing rod. With the assistance of the spring seat, the connecting swing rod drives the double-sided platform to tilt upward. After adjustment by the conversion sleeve column, it rotates in a ring to switch to the target type placement surface, realizing rapid switching and taking into account both efficiency and flexible production capabilities.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a positioning and loading mold for poultry meat cutting and processing, comprising a trimming frame, a frame-mounted drive installed beside the trimming frame, a loading and positioning mold arranged between the trimming frames, a waste material conveyor installed at the end of the trimming frame, a trimmer installed at the center of the trimming frame, a lower guide drawer fixed between the trimming frames, and an even number of inner guide plates installed on the surface of the lower guide drawer; an even number of drive wheels are arranged inside the loading and positioning mold, a transmission shaft is installed between the drive wheels, and a support chain is connected between the even number of drive wheels; a plurality of elliptical mold devices are fixed on the support chain; each mold device includes a plate, an even number of plate adaptation slots are opened on the plate, a positioning mold platform is installed in the plate adaptation slot, and quick-release buttons are installed on both sides of the positioning mold platform.
[0007] In a further improvement to the present invention, the positioning mold includes a spring seat, both ends of which are provided with seat-mounted connecting cylinders. The other end of the seat-mounted connecting cylinders is connected to an arc-shaped connecting rod, and the other end of the arc-shaped connecting rod is equipped with a connecting swing rod. A conversion sleeve is installed in the center of the side wall at the end of the connecting swing rod. A double-sided platform is connected between the conversion sleeves. One side of the double-sided platform is provided with a leg meat placement surface, and the other side of the double-sided platform is provided with a breast meat placement surface. An adapter slot is provided directly below the double-sided platform.
[0008] In a further improvement to the present invention, the adapter slot is used to fit the lower middle part of the double-sided platform, the conversion sleeve column allows the double-sided platform to be flipped and converted, the connecting swing rod is restricted from downward pressure by the quick-release button, the spring seat is fixed to the surface of the adapter slot on the plate, the spring seat indirectly provides swing force to the connecting swing rod, the plate is bolted to the support frame chain, one of the drive shafts is connected to the frame drive, the other drive shaft is mounted between the waste material conveyors, and the frame drive is electrically connected to the controller on the shaping device.
[0009] In a further improvement to the present invention, a button seat is provided inside the quick-release button, a pressing rod is installed in the center of the button seat, a rocker arm groove is provided on the button seat, a limit rod is nested on the pressing rod, and a limit ball head rod is connected to the end of the pressing rod.
[0010] In a further improvement to the present invention, the button seats are all embedded in the plate, the limiting rod swings on the surface of the swing rod groove, one side of the limiting rod is limited and fixed by the limiting ball head rod, the end of the limiting ball head rod is connected to the end of the pressing rotating rod in a "U" shape, and a top spring is provided below the U-shape.
[0011] In a further improvement to the present invention, the waste conveyor includes an outer shell, an outer hinge shaft above the outer surface of the outer shell, a pivot cover hinged to the outer hinge shaft, and rotating shaft sleeves installed on both sides of the outer shell.
[0012] In a further improvement to the present invention, an even number of lifting handles are installed on the surface of the connecting shaft flip cover, a lower guide bucket is provided directly below the outer cover, an even number of cover locking blocks are installed on the surface of the connecting shaft flip cover, an outer protective barrier is fixed on the even number of cover locking blocks, a rinsing and disinfection assembly is installed on the surface of the connecting shaft flip cover, and a discharge guide tube is connected below the lower guide bucket.
[0013] In a further improvement to the present invention, the rinsing and disinfection assembly includes a double-rod fixing beam, a motor fixing bracket is fixed at the center of the double-rod fixing beam, an even number of dual-purpose shower heads are installed on both sides of the motor fixing bracket, and an even number of cleaning control valves are installed on the dual-purpose shower heads.
[0014] In a further improvement to the present invention, a bidirectional motor is installed in the motor mounting bracket, and a sleeve fixing block is fixed at both ends of the bidirectional motor. A drive shaft passes through the bidirectional motor, and an even number of brush strip sleeves are installed on the drive shaft. A drive gear is installed at both ends of the drive shaft. A cleaning brush cylinder is connected between the sleeve fixing blocks, and a meshing gear is installed at the end of the cleaning brush cylinder.
[0015] In a further improvement to the present invention, the meshing gear meshes with the drive gear, the cleaning brush cylinder is used for brushing the surface of the mold device, the cleaning brush cylinder cooperates with the brushing strip sleeve, the bidirectional motor is electrically connected to the controller in the shaping device, the dual-purpose shower head is directly opposite the cleaning brush cylinder, the double-rod fixing beam is set directly above the outer guard, the outer cover is hollowed out at the part covered by the connecting shaft flip cover, the end of the outer cover is directly opposite the lower guide hopper, and the discharge guide cylinder has a built-in slot for connecting with the inner guide plate of the drawer. Beneficial effects
[0016] Compared with the prior art, the present invention has the following beneficial effects; 1. In this invention, the mold device uses a support chain to fix the plate; when it is necessary to change the product type, the downward rotating rod drives the U-shaped connected limiting ball head rod to press down, so that the limiting ball head rod is released from the limiting rod and swings in the swing rod groove and releases the pressure on the connecting swing rod. The connecting swing rod then drives the double-sided platform to tilt upward with the assistance of the spring seat. Finally, after adjustment by the conversion sleeve column, the double-sided platform rotates in a ring to switch to the placement surface of the target product type, thereby achieving rapid switching and taking into account both efficiency improvement and flexible production capabilities.
[0017] 2. This invention involves installing the outer casing at one end of the molding frame, and then using the molding device controller to activate the bidirectional motor drive shaft on the motor mounting bracket to rotate. The meshing of the two drive gears at both ends drives the meshing gear of the cleaning brush cylinder to clean the mold surface. At the same time, the brush sleeve simultaneously removes the adhesive residue from the brush cylinder. Subsequently, the dual-purpose shower head is used for rinsing and steam sterilization to prevent the residue and contaminants from affecting product quality, achieving a comprehensive benefit of efficient maintenance and flexible production adaptation. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of a positioning and loading mold for poultry meat cutting and processing according to the present invention; Figure 2 This is a rear view structural schematic diagram of a positioning and loading mold for poultry meat cutting and processing according to the present invention; Figure 3 This is a front view of the loading and positioning mold in a positioning and loading mold for poultry meat cutting and processing according to the present invention. Figure 4 For the present invention Figure 3 Enlarged structural diagram at point A; Figure 5 For the present invention Figure 4 Enlarged structural diagram at point B; Figure 6 This is a three-dimensional structural diagram of the breast meat placement surface in a positioning and loading mold for poultry meat cutting and processing according to the present invention; Figure 7 This is a side view of the waste material conveying structure in a positioning loading mold for poultry meat cutting and processing according to the present invention. Figure 8 This is a front view schematic diagram of the connecting hinged flap in a positioning loading mold for poultry meat cutting and processing according to the present invention. Figure 9 This is a front view schematic diagram of the motor fixing frame in a positioning loading mold for poultry meat cutting and processing according to the present invention.
[0019] In the diagram: Repair frame - 1, Frame drive - 2, Loading and positioning mold - 3, Waste conveyor - 4, Repairing device - 5, Lower guide drawer - 11, Inner guide plate - 12, Drive wheel - 31, Transmission shaft - 32, Chain belt with support frame - 33, Mold device - 34, Outer shell - 41, Outer hinge shaft - 42, Connecting hinge flip cover - 43, Rotating shaft sleeve - 44, Plate - 341, Quick release button - 342, Plate adapter slot - 343, Positioning mold table - 344, Lifting handle - 431, Lower guide bucket - 432, Cover locking block - 433, Outer protective barrier - 434, Washing and disinfection assembly - 435, Discharge guide cylinder - 436, Button seat - 3421, Downward rotating rod - 3422, Swing rod slot - 3423, Limit Positioning rod-3424, Limiting ball head rod-3425, Spring seat-3441, Seat connecting cylinder-3442, Arc connecting rod-3443, Connecting swing rod-3444, Converting sleeve column-3445, Double-sided table body-3446, Leg meat placement surface-3447, Adaptor card slot-3448, Chest meat placement surface-3449, Double rod fixing beam-4351, Motor fixing bracket-4352, Dual-purpose shower head-4353, Cleaning control valve-4354, Bidirectional motor-43521, Sleeve shaft fixing block-43522, Drive shaft rod-43523, Brush strip sleeve-43524, Drive gear-43525, Meshing gear-43526, Cleaning brush cylinder-43527. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0021] Furthermore, in the description of this invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0022] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral unit; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. However, specifying a direct connection indicates that the two main bodies are not connected through a transitional structure, but rather formed as a whole through a connecting structure. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0023] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0024] The present invention will be further described below with reference to the accompanying drawings: Example 1
[0025] As attached Figure 1 To be continued Figure 6 As shown: This embodiment provides a positioning and loading mold for poultry meat cutting and processing, including a shaping frame 1, a frame drive 2 installed next to the shaping frame 1, a loading and positioning mold 3 arranged between the shaping frames 1, a waste material conveyor 4 installed at the end of the shaping frame 1, a shaping device 5 installed in the center of the shaping frame 1, a lower guide drawer 11 fixed between the shaping frames 1, and an even number of inner guide plates 12 installed on the surface of the lower guide drawer 11.
[0026] Furthermore, the lower guide drawer 11 is mainly used to receive the blood lipid debris generated during the operation of the upper loading and positioning mold 3, thereby preventing the blood lipid debris from falling directly around the equipment placement position.
[0027] Furthermore, the inner guide plate 12 is arranged in an "inward" shape to guide the items received on the lower guide drawer 11 and guide them to the connecting opening for outward discharge.
[0028] The loading and positioning mold 3 is provided with an even number of drive wheels 31, and a transmission shaft 32 is installed between the drive wheels 31. The even number of drive wheels 31 are connected by a support chain belt 33. Several elliptical mold devices 34 are fixed on the support chain belt 33. The mold device 34 includes a plate 341. The plate 341 has an even number of plate adapter slots 343. A positioning mold table 344 is installed in the plate adapter slots 343. Quick release buttons 342 are installed on both sides of the positioning mold table 344.
[0029] Furthermore, the drive wheel 31 is provided with two sets, one set is connected to the frame drive 2, and the other set between the waste material guides 4, which are used to assist the support frame chain belt 33 in reciprocating work and drive the production items placed on the mold device 34 to perform subsequent shaping.
[0030] Furthermore, at least two adapter slots 343 are provided on the plate, which are installed opposite each other, and each adapter slot 343 on the plate is equipped with a positioning mold 344 for placing and positioning chicken leg meat or chicken breast meat.
[0031] The quick-release button 342 is provided with a button base 3421. A pressing rod 3422 is installed in the center of the button base 3421. A rocker arm groove 3423 is provided on the button base 3421. A limit rod 3424 is nested on the pressing rod 3422. A limit ball head rod 3425 is connected to the end of the pressing rod 3422.
[0032] Furthermore, the button seat 3421 is mainly embedded in the plate 341 and located on both sides of each positioning mold 344. The limiting rod 3424 installed on the button seat 3421 restricts the downward pressure on the positioning mold 344 and prevents it from tilting upward.
[0033] Furthermore, the end of the limiting ball joint 3425 is mainly connected to the end of the pressing rod 3422 using a U-shaped connection. At the same time, the bottom of the U-shaped connection is equipped with a top spring, which is used to lift the limiting ball joint 3425 when force is applied.
[0034] Furthermore, after being lifted, the limiting ball joint 3425 is located on one side of the limiting rod 3424, thereby limiting the limiting rod 3424 and preventing the limiting rod 3424 from shifting during use, which would cause the positioning mold table 344 to tilt upwards.
[0035] The positioning mold 344 includes a spring seat 3441. Both ends of the spring seat 3441 are provided with seat connecting cylinders 3442. The other end of the seat connecting cylinders 3442 is connected to an arc-shaped connecting rod 3443. The other end of the arc-shaped connecting rod 3443 is equipped with a connecting swing rod 3444. A conversion sleeve 3445 is installed in the center of the end side wall of the connecting swing rod 3444. A double-sided platform 3446 is connected between the conversion sleeves 3445. One side of the double-sided platform 3446 is provided with a leg meat placement surface 3447, and the other side of the double-sided platform 3446 is provided with a breast meat placement surface 3449. An adapter slot 3448 is opened directly below the double-sided platform 3446.
[0036] Furthermore, the spring seat 3441 mainly provides the seat connecting cylinder 3442 connected to both sides with the arc-shaped connecting rod 3443 and the connecting swing rod 3444 to form an upward swing, which indirectly allows the double-sided platform 3446 to be tilted up and replaced after the connecting swing rod 3444 loses its limiting force.
[0037] Furthermore, the lower half of the double-sided platform 3446 is nested in the adapter card slot 3448, and both sides of the adapter card slot 3448 have slots for placing the conversion sleeve 3445.
[0038] Furthermore, the conversion sleeve 3445 is mainly used to assist the double-sided platform 3446 in rotating, thereby quickly adapting and changing the production type based on the rotation.
[0039] The specific working principle is as follows: This invention utilizes a shaping frame 1 installed at a designated production location. The frame drive 2 on the shaping device 5 is activated, and under the action of the transmission shaft 32, the drive wheel 31 rotates, driving the support chain 33 to reciprocate. This allows the mold device 34 to synchronously move along with the production material. As the frame drive 2 is activated, the product is shaped by the shaping device 5. When the product type needs to be changed, simply stop the entire machine and press down the quick-release button 342 on the plate 341. This causes the limiting ball joint 3425 to move downwards, compressing the bottom spring and retracting into the button seat 3421. This allows the limiting rod 3424 to swing within the swing rod groove 3423, disengaging from the connecting swing rod 34. The downward pressure of 44 causes the connecting rod 3444 to tilt upward under the linkage of the spring seat 3441, the seat connecting cylinder 3442, and the arc-shaped connecting rod 3443, disengaging the double-sided table body 3446 from the matching slot 3448. After tilting upward, the double-sided table body 3446 is suspended in the air and rotates in a ring with the assistance of the conversion sleeves 3445 nested at both ends. This allows for the matching and selection of the product type for the leg meat placement surface 3447 or the breast meat placement surface 3449. After rotation, the operation is reversed, and the limiting rod 3424 presses down on the surface of the connecting rod 3444 again. After the limiting ball head rod 3425 loses pressure, the button seat 3421 protrudes partially and engages with one side of the limiting rod 3424 to form a limit, achieving rapid switching and balancing efficiency improvement and flexible production capabilities. Example 2
[0040] As attached Figure 1 To be continued Figure 4 Appendix Figure 7 To be continued Figure 9 As shown: Among them, a frame drive 2 is installed next to the shaping frame 1, a loading and positioning mold 3 is set between the shaping frames 1, a waste material guide 4 is installed at the end of the shaping frame 1, a shaping tool 5 is installed in the center of the shaping frame 1, a lower guide drawer 11 is fixed between the shaping frames 1, an even number of drawer inner guide plates 12 are installed on the surface of the lower guide drawer 11, an even number of drive wheels 31 are set inside the loading and positioning mold 3, a transmission shaft 32 is installed between the drive wheels 31, a support chain belt 33 is connected between the even number of drive wheels 31, and several oval-shaped mold devices 34 are fixed on the support chain belt 33; the mold device 34 includes a plate 341, an even number of plate adapter slots 343 are opened on the plate 341, a positioning mold table 344 is installed in the plate adapter slots 343, and quick release buttons 342 are installed on both sides of the positioning mold table 344.
[0041] The waste conveyor 4 includes an outer shell 41, an outer hinge shaft 42 on the outer surface of the outer shell 41, a hinged flip cover 43 connected to the outer hinge shaft 42, and a rotating shaft sleeve 44 installed on both sides of the outer shell 41.
[0042] Furthermore, the outer shell 41 is in the shape of an inverted "U", with openwork at the arc reversal point and the end of the U-shape. The openwork is covered by the connecting hinge cover 43, which enables subsequent cleaning, washing and disinfection of the mold device 34.
[0043] Among them, an even number of lifting handles 431 are installed on the surface of the rotating flap cover 43, a lower guide bucket 432 is provided directly below the outer cover 41, an even number of cover locking blocks 433 are installed on the surface of the rotating flap cover 43, an outer guard 434 is fixed on the even number of cover locking blocks 433, a rinsing and disinfection component 435 is installed on the surface of the rotating flap cover 43, and a discharge guide tube 436 is connected below the lower guide bucket 432.
[0044] Furthermore, the lower guide bucket 432 is mainly connected to the lower part of the "U"-shaped end of the outer casing 41, and is fixed to its inner wall, so as to receive and discharge the production materials generated during the cleaning between the outer casings 41.
[0045] Furthermore, the hinged flip cover 43 can be hinged and swung via the external hinge shaft 42, thereby displacing the components mounted on the hinged flip cover 43 and providing adjustment for subsequent replacement of consumables.
[0046] The rinsing and disinfection assembly 435 includes a double-rod fixing beam 4351, a motor fixing bracket 4352 fixed in the center of the double-rod fixing beam 4351, an even number of dual-purpose shower heads 4353 installed on both sides of the motor fixing bracket 4352, and an even number of cleaning control valves 4354 installed on the dual-purpose shower heads 4353.
[0047] Furthermore, the double-rod fixed beams 4351 are both fixed on the connecting shaft flip cover 43, and both ends are fixed by fixed blocks to fix the motor fixing frame 4352 in the center displacement, while the dual-purpose shower head 4353 is set on the left and right sides of the motor fixing frame 4352.
[0048] Furthermore, at least two cleaning control valves 4354 are installed above the dual-purpose shower head 4353. The two cleaning control valves 4354 are used to connect the cleaning water pipe and the steam input pipe respectively, forming a dual-function system that can perform rinsing and steam sterilization.
[0049] The motor mounting bracket 4352 houses a bidirectional motor 43521. Both ends of the bidirectional motor 43521 are fixed with shaft fixing blocks 43522. A drive shaft 43523 passes through the bidirectional motor 43521. An even number of brush strip sleeves 43524 are mounted on the drive shaft 43523. Drive gears 43525 are mounted at both ends of the drive shaft 43523. A clean brush cylinder 43527 is connected between the shaft fixing blocks 43522. A meshing gear 43526 is mounted at the end of the clean brush cylinder 43527.
[0050] Furthermore, the bidirectional motor 43521 is uniformly controlled by the controller on the trimmer 5. After pneumatic operation, it drives the drive shaft 43523 to rotate bidirectionally, which in turn drives the brush strip sleeves 43524 nested at both ends to rotate.
[0051] Furthermore, drive gears 43525 are installed at both ends of the drive shaft 43523, thereby driving the meshing gear 43526 connected to one end of the cleaning brush cylinder 43527 to rotate in a linked manner through the meshing transmission of the drive gears 43525.
[0052] Furthermore, one end of the cleaning brush cylinder 43527 is nested on the sleeve shaft fixing block 43522, and the other end is nested on the inner wall of the connecting shaft flip cover 43. The rotation is completed by the linkage of the meshing gear 43526, so as to brush and clean the mold device 34 that passes by.
[0053] The specific working principle is as follows: After the shaping frame 1 has finished working, the shaping device 5 is opened, causing the frame drive 2 to slowly rotate the drive wheel 31 and transmission shaft 32. The hinged cover 43 on the outer shell 41, connected to the outer hinge shaft 42, forms a covering. The motor mounting bracket 4352 on the double-rod fixed beam 4351 in the rinsing and disinfection assembly 435 is opened, causing the drive shaft 43523 to rotate the brush sleeve 43524. Simultaneously, the drive gear 43525 at the end drives the meshing gear 43526, which in turn drives the cleaning brush cylinder 43527 to complete the brushing of the mold device 34 surface. After use, the frame drive 2 is opened again, and the corresponding cleaning head 4353 is connected. The water flow pipe and steam input pipe are connected to the cleaning control valve 4354. When cleaning, one valve is opened while the other is closed. Both valves can only be opened individually and cannot be opened simultaneously. When the cleaning control valve 4354 of the water flow pipe is opened, the water flow rinses the surface of the brush cylinder 43527 and the mold device 34. The cleaning water flows into the lower guide hopper 432 and is discharged outward along the discharge guide 436. Before steam sterilization after cleaning, the cleaning control valve 4354 is adjusted. The steam control valve is opened after personnel leave the site. As the support chain 33 drives the rotation of the mold device 34, steam sterilization is performed to prevent the residue of adhesives and contaminants from affecting product quality, achieving a comprehensive benefit of efficient maintenance and flexible production adaptation.
[0054] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features as understood by those skilled in the art. It should also be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting.
[0055] The term "embodiment" in this specification means that a specific feature or characteristic described in connection with an embodiment is included in at least one embodiment of the invention. Therefore, phrases or "embodiments" appearing in various places throughout the specification do not necessarily refer to the same embodiment.
[0056] Furthermore, the described features or characteristics can be incorporated into one or more embodiments in any other suitable manner. In the above description, specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of embodiments of the invention. However, those skilled in the art will understand that the invention can be implemented without the aforementioned specific details or may be implemented using other methods, components, materials, etc.
Claims
1. A positioning and loading mold for poultry meat cutting, characterized by, Includes a shaping frame (1), a frame drive (2) installed next to the shaping frame (1), a loading positioning mold (3) arranged between the shaping frames (1), a waste material conveyor (4) installed at the end of the shaping frame (1), a shaping tool (5) installed in the center of the shaping frame (1), a lower guide drawer (11) fixed between the shaping frames (1), and an even number of drawer inner guide plates (12) installed on the surface of the lower guide drawer (11). The loading and positioning mold (3) is provided with an even array of drive wheels (31), a transmission shaft (32) is installed between the drive wheels (31), and a support chain belt (33) is connected between the even array of drive wheels (31). Several elliptical mold devices (34) are fixed on the support chain belt (33). The mold device (34) includes a plate (341), on which an even number of plate adapter slots (343) are provided. A positioning mold platform (344) is installed in the plate adapter slots (343), and quick-release buttons (342) are installed on both sides of the positioning mold platform (344).
2. The positioning and loading mold for poultry parting according to claim 1, characterized in that: The positioning mold platform (344) includes a spring seat (3441), and both ends of the spring seat (3441) are provided with seat connecting cylinders (3442). The other end of the seat connecting cylinders (3442) is connected to an arc-shaped connecting rod (3443). The other end of the arc-shaped connecting rod (3443) is equipped with a connecting swing rod (3444). A conversion sleeve column (3445) is installed in the center of the end side wall of the connecting swing rod (3444). A double-sided platform (3446) is connected between the conversion sleeve columns (3445). One side of the double-sided platform (3446) is provided with a leg meat placement surface (3447), and the other side of the double-sided platform (3446) is provided with a breast meat placement surface (3449). An adapter slot (3448) is opened directly below the double-sided platform (3446).
3. A positioning and loading mold for poultry meat cutting according to claim 2, characterized in that: The adapter slot (3448) is used to fit the lower middle part of the double-sided platform (3446). The conversion sleeve column (3445) allows the double-sided platform (3446) to be flipped and converted. The connecting swing rod (3444) is restricted to downward pressure by the quick release button (342). The spring seat (3441) is fixed to the surface of the adapter slot (343) on the plate. The spring seat (3441) indirectly provides swing force to the connecting swing rod (3444). The plate (341) is bolted to the support chain (33). One of the drive shafts (32) is connected to the frame drive (2). The other drive shaft (32) is mounted between the waste conveyors (4). The frame drive (2) is electrically connected to the controller on the shaping device (5).
4. The positioning and loading mold for poultry parting according to claim 3, characterized in that: The quick-release button (342) is provided with a button seat (3421), and a pressing rod (3422) is installed in the center of the button seat (3421). A swing rod groove (3423) is opened on the button seat (3421). A limit rod (3424) is nested on the pressing rod (3422), and a limit ball head rod (3425) is connected to the end of the pressing rod (3422).
5. A positioning and loading mold for poultry meat cutting and processing according to claim 4, characterized in that: The button seat (3421) is embedded in the plate (341). The limiting rod (3424) swings on the surface of the swing rod groove (3423). One side of the limiting rod (3424) is limited and fixed by the limiting ball head rod (3425). The end of the limiting ball head rod (3425) is connected to the end of the pressing rotating rod (3422) in a "U" shape, and a top spring is provided below the U-shape.
6. A positioning and loading mold for poultry meat cutting and processing according to claim 3, characterized in that: The waste conveyor (4) includes an outer shell (41), an outer shell hinge shaft (42) on the outer surface of the outer shell (41), a connecting hinge flip cover (43) is hinged on the outer shell hinge shaft (42), and a rotating shaft sleeve (44) is installed on both sides of the outer shell (41).
7. A positioning and loading mold for poultry meat cutting and processing according to claim 6, characterized in that: An even number of handles (431) are installed on the surface of the rotating cover (43). A lower guide bucket (432) is provided directly below the outer cover (41). An even number of cover locking blocks (433) are installed on the surface of the rotating cover (43). An outer guard (434) is fixed on the even number of cover locking blocks (433). A rinsing and disinfection assembly (435) is installed on the surface of the rotating cover (43). A discharge guide tube (436) is connected below the lower guide bucket (432).
8. A positioning and loading mold for poultry meat cutting and processing according to claim 7, characterized in that: The rinsing and disinfection assembly (435) includes a double-rod fixing beam (4351), a motor fixing bracket (4352) is fixed in the center of the double-rod fixing beam (4351), an even number of dual-purpose shower heads (4353) are installed on both sides of the motor fixing bracket (4352), and an even number of cleaning control valves (4354) are installed on the dual-purpose shower heads (4353).
9. A positioning and loading mold for poultry meat cutting and processing according to claim 8, characterized in that: A bidirectional motor (43521) is installed in the motor mounting bracket (43522). Both ends of the bidirectional motor (43521) are fixed with sleeve fixing blocks (43522). A drive shaft (43523) passes through the bidirectional motor (43521). An even number of brush strip sleeves (43524) are installed on the drive shaft (43523). Drive gears (43525) are installed at both ends of the drive shaft (43523). A cleaning brush cylinder (43527) is connected between the sleeve fixing blocks (43522). A meshing gear (43526) is installed at the end of the cleaning brush cylinder (43527).
10. A positioning and loading mold for poultry meat cutting and processing according to claim 9, characterized in that: The meshing gear (43526) meshes with the drive gear (43525), the cleaning brush cylinder (43527) is used for brushing the surface of the mold device (34), the cleaning brush cylinder (43527) cooperates with the brush strip sleeve (43524), the bidirectional motor (43521) is electrically connected with the controller in the shaping device (5), the dual-purpose shower head (4353) is directly opposite the cleaning brush cylinder (43527), the double rod fixing beam (4351) is set directly above the outer guard (434), the outer cover (41) is in a hollow state where it is covered by the connecting shaft flip cover (43), the end of the outer cover (41) is directly opposite the lower guide bucket (432), and the discharge guide cylinder (436) has a slot for connecting with the inner guide plate (12) of the drawer.