An in-pipe coordination device for corrugated steel frame and reinforcing bar and its working method
By using structures such as the coordinating stress-bearing section and the concentric adjustment section, the problems of concentricity adjustment and welding accuracy when connecting corrugated steel frame and reinforcing bar are solved, realizing stable and coordinated work of corrugated steel frame and longitudinal reinforcing bar in concrete, and improving the strength and stability of the structure.
Patent Information
- Application Number
- CN202610256269.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-03-04
- Publication Date
- 2026-06-02
AI Technical Summary
When connecting existing corrugated steel frames to reinforcing bars, there is a lack of auxiliary straightening structures, making it difficult to adjust concentricity, resulting in low welding precision. Furthermore, the steel frame is prone to movement in the forming mold, affecting structural stability.
The system employs a coordinating force-bearing section, a concentric adjustment section, a welding auxiliary section, a multi-purpose support section, and a support detection section. It uses a U-shaped limit frame and a concentric adjustment rod to help straighten the corrugated steel frame, and uses an arc-shaped connecting plate and a rebar positioning frame to improve welding accuracy. Concentricity is ensured by the multi-purpose support rod and the support detection section.
It improves the concentricity and welding quality of corrugated steel frame and longitudinal reinforcement, ensuring that corrugated steel frame and longitudinal reinforcement work stably and collaboratively in concrete, thereby enhancing structural strength and stability.
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Figure CN122125419A_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of concrete jacking technology, and more specifically, it relates to an in-pipe collaborative device for corrugated steel frame and reinforcing bar and its working method. Background Technology
[0002] Concrete pipe jacking is a type of pipe made of reinforced concrete that is constructed underground using trenchless technology. It is widely used in municipal drainage, sewage, and farmland irrigation systems. Corrugated steel frames and reinforcing bars are installed in concrete pipe jacking to enhance the integrity and durability of the structure.
[0003] The following problems still exist after corrugated steel frames are connected to reinforcing bars: 1. The lack of auxiliary straightening structures makes it inconvenient for workers to adjust the concentricity of the corrugated steel frames; 2. They usually do not have welding auxiliary functions, which means that the outer wall of the longitudinal reinforcing bars cannot fully contact the corrugated steel frames, affecting the welding accuracy; 3. When the bottom of the corrugated steel frames and longitudinal reinforcing bars is not equipped with a support structure, the corrugated steel frames and longitudinal reinforcing bars cannot be completely embedded in the concrete, and the corrugated steel frames and longitudinal reinforcing bars are prone to movement in the forming mold, which cannot guarantee the concentricity of the corrugated steel frames and the forming mold. Summary of the Invention
[0004] This disclosure relates to an in-pipe coordination device for corrugated steel reinforcement and reinforcing bars, and its working method. The device comprises a coordinating force-bearing section, a concentric adjustment section, a welding auxiliary section, a multi-purpose support section, and a support detection section. When a row of U-shaped limiting frames slides simultaneously with a row of arc-shaped connecting plates, the concentric adjustment rod provides all-around auxiliary straightening for the corrugated steel reinforcement. This facilitates the longitudinal reinforcing bars to be welded approaching the concentric adjustment rod, allowing the outer wall of the longitudinal reinforcing bars to fully contact the corrugated steel reinforcement, thus ensuring the welding quality between the corrugated steel reinforcement and the longitudinal reinforcing bars. When the lower set of support detection sections is not connected to the corrugated steel reinforcement, the corrugated steel... The corrugated steel frame tilts to one side under the action of the two multi-purpose support rods below, prompting the staff to connect the two sets of support detection parts to the corrugated steel frame. When the length direction of the four multi-purpose support rods is perpendicular to the axis of the corrugated steel frame, the outer wall of the four multi-purpose support rods can contact the inner wall of the forming mold, ensuring that the corrugated steel frame and the forming mold are always concentric. This solves the problems of inconvenience for staff to adjust the concentricity of the corrugated steel frame, the inability of the outer wall of the longitudinal reinforcement to fully contact the corrugated steel frame, the inability of the corrugated steel frame and the longitudinal reinforcement to be completely embedded in the concrete, and the easy movement of the corrugated steel frame and the longitudinal reinforcement in the forming mold.
[0005] In a first aspect, this disclosure provides an in-pipe coordination device for corrugated steel reinforcement and steel bars, comprising: a coordinating force-bearing part, a concentric adjustment part, a welding auxiliary part, a multi-purpose support part, and a support detection part; the concentric adjustment part is installed on the coordinating force-bearing part and is used to adjust the concentricity of the coordinating force-bearing part; the welding auxiliary part is provided in two sets, and the two sets of welding auxiliary parts are installed on the concentric adjustment part, and the two sets of welding auxiliary parts are used to improve the welding accuracy of the coordinating force-bearing part; the support detection part is provided in two sets, and the two sets of support detection parts are installed at the left and right ends of the coordinating force-bearing part, one of the sets of support detection parts is used to support the coordinating force-bearing part; the multi-purpose support part is provided in four sets, and the four sets of multi-purpose support parts are installed at the left and right ends of the coordinating force-bearing part, the four sets of multi-purpose support parts are used to control the position of the coordinating force-bearing part in the mold, and the two sets of multi-purpose support parts on one side are also used to assist and prompt the workers to install the two sets of support detection parts.
[0006] In at least some embodiments, the cooperative force-bearing part includes: a corrugated steel frame and longitudinal reinforcing bars; a row of guide grooves is formed on the corrugated steel frame; the longitudinal reinforcing bars are arranged in a circle, and the circle of longitudinal reinforcing bars is welded to the outer wall of the corrugated steel frame.
[0007] In at least some embodiments, the concentric adjustment part includes: an arc-shaped connecting plate and an irregularly shaped connecting frame; the arc-shaped connecting plate is provided in a row, and the row of arc-shaped connecting plates is slidably installed in a row of guide grooves; the irregularly shaped connecting frame is provided in two rows, and the two rows of irregularly shaped connecting frames are fixedly installed on a row of arc-shaped connecting plates.
[0008] In at least some embodiments, the concentric adjustment part further includes: a U-shaped limiting frame and a concentric adjustment rod; the U-shaped limiting frame is provided in a row, and the row of U-shaped limiting frames is fixedly installed on two rows of irregular connecting frames; the concentric adjustment rod is inserted into the row of U-shaped limiting frames, and the outer wall of the concentric adjustment rod is in contact with the corrugated steel frame and the row of U-shaped limiting frames, and the right end of the concentric adjustment rod is a tapered structure.
[0009] In at least some embodiments, the welding auxiliary part includes: a rebar positioning frame and a limiting screw; the rear end of the rebar positioning frame is inserted into a concentric adjusting rod; the limiting screw is threadedly connected to the concentric adjusting rod, and the bottom end of the limiting screw is inserted into the rebar positioning frame.
[0010] In at least some embodiments, the welding auxiliary part further includes: a movable positioning block and a helical spring a; there are two movable positioning blocks, and the two movable positioning blocks are slidably mounted on the rebar positioning frame; there are two helical springs a, and the two helical springs a are mounted inside the rebar positioning frame, and the inner ends of the two helical springs a are in contact with the outer sides of the two movable positioning blocks.
[0011] In at least some embodiments, the multi-purpose support includes: a circular connecting shaft, a multi-purpose support rod, and a circular guide shaft; the circular connecting shaft is rotatably mounted on a corrugated steel frame; the multi-purpose support rod is fixedly mounted on the outer wall of the circular connecting shaft; and the circular guide shaft is fixedly mounted on the multi-purpose support rod.
[0012] In at least some embodiments, the multi-purpose support further includes: a movable bracket, a helical spring b, and a circular positioning block; the movable bracket is slidably mounted on the multi-purpose support rod and the circular guide shaft; the helical spring b is sleeved on the outside of the circular guide shaft and is located on the outside of the movable bracket; there are two circular positioning blocks, and the two circular positioning blocks are fixedly mounted on the movable bracket, and the inner ends of the two circular positioning blocks are inserted into the corrugated steel frame.
[0013] In at least some embodiments, the support detection part includes: a circular support shaft, an arc-shaped connecting rib, and a limiting detection plate; there are four circular support shafts, and the four circular support shafts are inserted into the corrugated steel frame; there are four arc-shaped connecting ribs, and the four arc-shaped connecting ribs are fixedly installed on the four circular support shafts; there are four limiting detection plates, and the four limiting detection plates are fixedly installed on the outside of the four circular support shafts, and the inner side of the four limiting detection plates is in contact with the corrugated steel frame.
[0014] In another aspect, this disclosure provides a method for operating an in-pipe coordination device for corrugated steel reinforcement and steel bars, comprising the following steps: 1) Insert the concentric adjustment rod into a row of U-shaped limit brackets, and then rotate the concentric adjustment rod so that it rotates around the corrugated steel frame once. 2) Insert the longitudinal steel bars to be welded into the two steel bar positioning frames, and then weld the longitudinal steel bars to the corrugated steel frame; 3) Pull the four movable supports outwards, and then rotate the four multi-purpose support rods ninety degrees so that the length direction of the four multi-purpose support rods is perpendicular to the axis of the corrugated steel frame; 4) Insert the eight circular support shafts into the corrugated steel frame.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. In this invention, the corrugated steel frame and a ring of longitudinal steel bars work together inside the concrete jacking pipe to jointly improve the structural strength and stability; by utilizing the compressive, bending and impact resistance of the corrugated steel frame and the tensile properties of the longitudinal steel bars, an efficient and reliable stress system is formed; the setting of a row of guide grooves allows a row of arc-shaped connecting plates to slide in the row of guide grooves; In addition, two rows of irregularly shaped connecting frames are fixedly installed on a row of arc-shaped connecting plates, and a row of U-shaped limiting frames are fixedly installed on the two rows of irregularly shaped connecting frames, so that the row of U-shaped limiting frames can slide simultaneously with the row of arc-shaped connecting plates; the setting of the concentric adjustment rod plays an auxiliary straightening role for the corrugated steel frame at the row of U-shaped limiting frames, which is conducive to improving the concentricity of the corrugated steel frame. When the row of U-shaped limiting frames slides simultaneously with the row of arc-shaped connecting plates, the concentric adjustment rod plays an all-round auxiliary straightening effect on the corrugated steel frame.
[0016] 2. This invention facilitates workers in installing the longitudinal reinforcing bars to be welded onto two reinforcing bar positioning frames. On the one hand, it positions the longitudinal reinforcing bars to be welded, improving the positioning efficiency. On the other hand, it helps the longitudinal reinforcing bars to be welded to approach the concentric adjustment rod, allowing the outer wall of the longitudinal reinforcing bars to fully contact the corrugated steel frame, thus ensuring the welding quality between the corrugated steel frame and the longitudinal reinforcing bars. When the longitudinal reinforcing bars are connected to or separated from the two reinforcing bar positioning frames, the four movable positioning blocks can automatically slide outwards under force.
[0017] 3. When the longitudinal steel bars are welded to the corrugated steel frame, the workers align the length of the four multi-purpose support rods with the axial direction of the corrugated steel frame, which facilitates the workers' rotation of the corrugated steel frame; the four circular support shafts provide support for the corrugated steel frame, ensuring that the corrugated steel frame and the longitudinal steel bars are all in the concrete. Furthermore, when the lower set of support detection parts is not connected to the corrugated steel frame, the corrugated steel frame tilts to one side under the action of the two lower multi-purpose support rods, which prompts the operator to connect the two sets of support detection parts to the corrugated steel frame. When the eight circular support shafts are connected to the corrugated steel frame, the operator needs to rotate the four multi-purpose support rods ninety degrees so that the length direction of the four multi-purpose support rods is perpendicular to the axis of the corrugated steel frame; otherwise, the four multi-purpose support rods will affect the movement of the eight limit detection plates. When the length direction of the four multi-purpose support rods is perpendicular to the axis of the corrugated steel frame, the outer wall of the four multi-purpose support rods can contact the inner wall of the forming mold, ensuring that the corrugated steel frame and the forming mold are always concentric. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.
[0019] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.
[0020] In the attached diagram: Figure 1 A three-dimensional structural schematic diagram of the present invention is shown; Figure 2 A schematic diagram of the structure of the cooperative force-bearing part of the present invention is shown; Figure 3The present invention is shown. Figure 1 A magnified schematic diagram of a portion of region A in the middle; Figure 4 The present invention is shown. Figure 1 A schematic diagram of the top view structure; Figure 5 The present invention is shown. Figure 4 Schematic diagram of the cross-sectional structure in the middle BB direction; Figure 6 The present invention is shown. Figure 5 A magnified schematic diagram of a portion of region C in the middle; Figure 7 A schematic diagram of the structure of the multi-purpose support part of the present invention is shown; Figure 8 The present invention is shown. Figure 1 A schematic diagram of the structure from the perspective of the viewpoint; Figure 9 The present invention is shown. Figure 1 A magnified schematic diagram of a portion of region D in the middle; Figure 10 The present invention is shown. Figure 8 A magnified schematic diagram of the structure of region E in the middle.
[0021] List of reference numerals in the attached diagram: 100. Cooperative load-bearing component; 101. Corrugated steel frame; 1011. Guide groove; 102. Longitudinal reinforcement; 200. Concentric adjustment part; 201. Arc-shaped connecting plate; 202. Irregularly shaped connecting frame; 203. U-shaped limit frame; 204. Concentric adjustment rod; 300. Welding auxiliary part; 301. Rebar positioning frame; 302. Limiting screw; 303. Movable positioning block; 304. Helical spring a; 400. Multi-purpose support; 401. Circular connecting shaft; 402. Multi-purpose support rod; 403. Circular guide shaft; 404. Movable bracket; 405. Helical spring b; 406. Circular positioning block; 500, Support detection unit; 501, Circular support shaft; 502, Arc-shaped connecting rib; 503, Limit detection plate. Detailed Implementation
[0022] To make the objectives, solutions, and advantages of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Unless otherwise stated, the terms used herein have their ordinary meanings in the art. The same reference numerals in the drawings represent the same parts.
[0023] Example: Please refer to Figures 1 to 10As shown: This invention provides an in-pipe coordination device for corrugated steel reinforcement and steel bars, comprising: a coordinating force-bearing part 100, a concentric adjustment part 200, a welding auxiliary part 300, a multi-purpose support part 400, and a support detection part 500; the concentric adjustment part 200 is installed on the coordinating force-bearing part 100 and is used to adjust the concentricity of the coordinating force-bearing part 100; two sets of welding auxiliary parts 300 are provided, and the two sets of welding auxiliary parts 300 are installed on the concentric adjustment part 200, and the two sets of welding auxiliary parts 300 are used to improve the welding of the coordinating force-bearing part 100. Accuracy; There are two sets of support detection units 500, and the two sets of support detection units 500 are installed at the left and right ends of the cooperating force receiving unit 100. One set of support detection units 500 is used to support the cooperating force receiving unit 100; There are four sets of multi-purpose support units 400, and the four sets of multi-purpose support units 400 are installed at the left and right ends of the cooperating force receiving unit 100. The four sets of multi-purpose support units 400 are used to control the position of the cooperating force receiving unit 100 in the mold, and the two sets of multi-purpose support units 400 on one side are also used to assist and prompt the staff to install the two sets of support detection units 500.
[0024] In this embodiment of the disclosure, such as Figures 1 to 3 As shown, the cooperating force-bearing part 100 includes: a corrugated steel frame 101 and longitudinal steel bars 102; a row of guide grooves 1011 is provided on the corrugated steel frame 101; the longitudinal steel bars 102 are provided in a ring, and the ring of longitudinal steel bars 102 is welded to the outer wall of the corrugated steel frame 101. The concentric adjustment part 200 includes: an arc-shaped connecting plate 201 and an irregularly shaped connecting frame 202; the arc-shaped connecting plates 201 are arranged in one row, and the row of arc-shaped connecting plates 201 is slidably installed in a row of guide grooves 1011; the irregularly shaped connecting frames 202 are arranged in two rows, and the two rows of irregularly shaped connecting frames 202 are fixedly installed on the row of arc-shaped connecting plates 201; the concentric adjustment part 200 also includes: a U-shaped limiting frame 203 and a concentric adjustment rod 204; the U-shaped limiting frame 203 is arranged in one row, and the row of U-shaped limiting frames 203 is fixedly installed on the two rows of irregularly shaped connecting frames 202; the concentric adjustment rod 204 is inserted into the row of U-shaped limiting frames 203, and the outer wall of the concentric adjustment rod 204 contacts the corrugated steel frame 101 and the row of U-shaped limiting frames 203, and the right end of the concentric adjustment rod 204 has a tapered structure; Its specific functions are as follows: because a ring of longitudinal steel bars 102 is welded to the outer wall of the corrugated steel frame 101, the corrugated steel frame 101 and the ring of longitudinal steel bars 102 work together inside the concrete jacking pipe to jointly improve the structural strength and stability; by utilizing the compressive, bending and impact resistance of the corrugated steel frame 101 and the tensile properties of the longitudinal steel bars 102, a highly efficient and reliable stress system is formed; and because a row of guide grooves 1011 is opened on the corrugated steel frame 101, and a row of arc-shaped connecting plates 201 are slidably installed in the row of guide grooves 1011, the row of arc-shaped connecting plates 201 can slide in the row of guide grooves 1011. Furthermore, since two rows of irregularly shaped connecting frames 202 are fixedly installed on a row of arc-shaped connecting plates 201, and a row of U-shaped limiting frames 203 are fixedly installed on the two rows of irregularly shaped connecting frames 202, the row of U-shaped limiting frames 203 can slide simultaneously with the row of arc-shaped connecting plates 201. Also, since the concentric adjustment rod 204 is inserted into the row of U-shaped limiting frames 203, and the outer wall of the concentric adjustment rod 204 contacts the corrugated steel frame 101 and the row of U-shaped limiting frames 203, it plays an auxiliary straightening role on the corrugated steel frame 101 at the row of U-shaped limiting frames 203, which is conducive to improving the concentricity of the corrugated steel frame 101. When the row of U-shaped limiting frames 203 slides simultaneously with the row of arc-shaped connecting plates 201, the concentric adjustment rod 204 plays an all-round auxiliary straightening effect on the corrugated steel frame 101.
[0025] In this embodiment of the disclosure, such as Figure 6 As shown, the welding auxiliary part 300 includes: a rebar positioning frame 301 and a limiting screw 302; the rear end of the rebar positioning frame 301 is inserted into the concentric adjusting rod 204; the limiting screw 302 is threadedly connected to the concentric adjusting rod 204, and the bottom end of the limiting screw 302 is inserted into the rebar positioning frame 301; the welding auxiliary part 300 also includes: a movable positioning block 303 and a helical spring a304; there are two movable positioning blocks 303, and the two movable positioning blocks 303 are slidably mounted on the rebar positioning frame 301; there are two helical springs a304, and the two helical springs a304 are installed inside the rebar positioning frame 301, and the inner ends of the two helical springs a304 are in contact with the outer sides of the two movable positioning blocks 303; Its specific function is as follows: Since the rear ends of the two rebar positioning brackets 301 are inserted into the concentric adjusting rod 204, and the two limiting screws 302 are threaded onto the concentric adjusting rod 204, with the bottom ends of the two limiting screws 302 inserted into the two rebar positioning brackets 301, it facilitates the installation of the longitudinal rebar 102 to be welded onto the two rebar positioning brackets 301. On the one hand, it positions the longitudinal rebar 102 to be welded, improving the positioning efficiency of the longitudinal rebar 102; on the other hand, it facilitates the longitudinal rebar 102 to be welded approaching the concentric adjusting rod 204, allowing the longitudinal rebar 102 to move closer to the concentric adjusting rod 204, thus improving the positioning efficiency of the longitudinal rebar 102. The outer wall of 2 can fully contact the corrugated steel frame 101, ensuring the welding quality between the corrugated steel frame 101 and the longitudinal steel bar 102; and because the four movable positioning blocks 303 are slidably installed on the two steel bar positioning frames 301, and the four helical springs a304 are installed inside the two steel bar positioning frames 301, and the inner ends of the four helical springs a304 are in contact with the outer sides of the four movable positioning blocks 303, they play an elastic limiting role for the longitudinal steel bar 102. When the longitudinal steel bar 102 is connected or separated from the two steel bar positioning frames 301, the four movable positioning blocks 303 can automatically slide outward after being subjected to force.
[0026] In this embodiment of the disclosure, such as Figure 7 , Figure 9 and Figure 10 As shown, the multi-purpose support 400 includes: a circular connecting shaft 401, a multi-purpose support rod 402, and a circular guide shaft 403; the circular connecting shaft 401 is rotatably mounted on the corrugated steel frame 101; the multi-purpose support rod 402 is fixedly mounted on the outer wall of the circular connecting shaft 401; the circular guide shaft 403 is fixedly mounted on the multi-purpose support rod 402; the multi-purpose support 400 also includes: a movable bracket 404, a helical spring b405, and a circular positioning block 406; the movable bracket 404 is slidably mounted on the multi-purpose support rod 402 and the circular guide shaft 403; the helical spring b405 is sleeved on the outside of the circular guide shaft 403, and the helical spring b405 is located on the outside of the movable bracket 404; two circular positioning blocks 406 are provided, and the two circular positioning blocks 406 are fixedly mounted on the movable bracket 404, and the inner ends of the two circular positioning blocks 406 are inserted into the corrugated steel frame 101; The support detection unit 500 includes: four circular support shafts 501, four arc-shaped connecting ribs 502, and four limiting detection plates 503; four circular support shafts 501 are provided in total, and the four circular support shafts 501 are inserted into the corrugated steel frame 101; four arc-shaped connecting ribs 502 are provided in total, and the four arc-shaped connecting ribs 502 are fixedly installed on the four circular support shafts 501; four limiting detection plates 503 are provided in total, and the four limiting detection plates 503 are fixedly installed on the outside of the four circular support shafts 501, and the inner side of the four limiting detection plates 503 is in contact with the corrugated steel frame 101. Its specific functions are as follows: Since the four circular connecting shafts 401 are rotatably installed on the corrugated steel frame 101, and the four multi-purpose support rods 402 are fixedly installed on the outer wall of the four circular connecting shafts 401, when a ring of longitudinal steel bars 102 is welded to the corrugated steel frame 101, the workers align the length direction of the four multi-purpose support rods 402 with the axial direction of the corrugated steel frame 101, which is conducive to the workers rotating the corrugated steel frame 101; and since the eight circular support shafts 501 are inserted into the corrugated steel frame 101, and the eight arc-shaped connecting bars 502 are fixedly installed on the eight circular support shafts 501, four of the circular support shafts 501 provide support for the corrugated steel frame 101, ensuring that the corrugated steel frame 101 and a ring of longitudinal steel bars 102 are all in the concrete; Furthermore, since the eight circular positioning blocks 406 are fixedly installed on the four movable supports 404, and the inner ends of the eight circular positioning blocks 406 are inserted into the corrugated steel frame 101, when the lower set of support detection parts 500 is not connected to the corrugated steel frame 101, the corrugated steel frame 101 tilts to one side under the action of the two lower multi-purpose support rods 402, which can prompt the operator to connect the two sets of support detection parts 500 to the corrugated steel frame 101; and since the eight limit detection plates 503 are fixedly installed on the outside of the eight circular support shafts 501, and the inner sides of the eight limit detection plates 503 are connected to the corrugated steel frame 101, the corrugated steel frame 101 tilts to one side under the action of the two lower multi-purpose support rods 402, which can prompt the operator to connect the two sets of support detection parts 500 to the corrugated steel frame 101. When the corrugated steel frame 101 is in contact with the eight circular support shafts 501, the operator needs to rotate the four multi-purpose support rods 402 ninety degrees so that the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101. Otherwise, the four multi-purpose support rods 402 will affect the movement of the eight limit detection plates 503. When the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101, the outer wall of the four multi-purpose support rods 402 can contact the inner wall of the forming mold, ensuring that the corrugated steel frame 101 and the forming mold are always concentric.
[0027] This invention provides a method for operating an in-pipe coordination device for corrugated steel reinforcement and steel bars, comprising the following steps: 1) Insert the concentric adjustment rod 204 into a row of U-shaped limit brackets 203, and then rotate the concentric adjustment rod 204 so that the concentric adjustment rod 204 rotates around the corrugated steel frame 101 one revolution; 2) Insert the longitudinal steel bar 102 to be welded into the two steel bar positioning frames 301, and then weld the longitudinal steel bar 102 to the corrugated steel frame 101; 3) Pull the four movable supports 404 outwards, and then rotate the four multi-purpose support rods 402 ninety degrees so that the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101. 4) Insert eight circular support shafts 501 into the corrugated steel frame 101.
[0028] The specific usage and function of this embodiment are as follows: In use, the concentric adjustment rod 204 is first inserted into a row of U-shaped limiting brackets 203, which assists in straightening the corrugated steel ribs 101 at the row of U-shaped limiting brackets 203, thus improving the concentricity of the corrugated steel ribs 101. Then, the concentric adjustment rod 204 is rotated, causing it to rotate one full circle around the corrugated steel ribs 101. When the row of U-shaped limiting brackets 203 slides simultaneously with the row of arc-shaped connecting plates 201, the concentric adjustment rod 204 provides all-around assist in straightening the corrugated steel ribs 101. When welding the longitudinal reinforcing bars 102 to the corrugated steel ribs 101, the worker aligns the length direction of the four multi-purpose support rods 402 with the axial direction of the corrugated steel ribs 101, which facilitates the worker's rotation of the corrugated steel ribs 101. The longitudinal reinforcing bars 102 to be welded are inserted into the two reinforcing bar positioning frames 301. On the one hand, this positions the longitudinal reinforcing bars 102, improving their positioning efficiency. On the other hand, it allows the longitudinal reinforcing bars 102 to approach the concentric adjustment rod 204, ensuring that the outer wall of the longitudinal reinforcing bars 102 can fully contact the corrugated steel frame 101, thus guaranteeing the welding quality between the corrugated steel frame 101 and the longitudinal reinforcing bars 102. Then, the longitudinal reinforcing bars 102 are welded to the corrugated steel frame 101. When the longitudinal reinforcing bars 102 are connected to or separated from the two reinforcing bar positioning frames 301, the four movable positioning blocks 303 automatically slide outward under force, allowing the corrugated steel frame 101 and a ring of longitudinal reinforcing bars 102 to be welded together. The internal workings of the concrete jacking pipe work together to enhance the structural strength and stability; utilizing the compressive, bending, and impact resistance of the corrugated steel frame 101 and the tensile strength of the longitudinal reinforcement 102, a highly efficient and reliable load-bearing system is formed; four movable supports 404 are pulled outward, and four multi-purpose support rods 402 are rotated 90 degrees so that the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101; eight circular support shafts 501 are inserted into the corrugated steel frame 101, of which four circular support shafts 501 provide support for the corrugated steel frame 101, ensuring that the corrugated steel frame 101 and a ring of longitudinal reinforcement 102 are all embedded in the concrete; when the lower set of support detection parts 500 is not connected to the corrugated steel frame 101... When connected, the corrugated steel frame 101 tilts to one side under the action of the two multi-purpose support rods 402 below, which prompts the operator to connect the two sets of support detection parts 500 to the corrugated steel frame 101. When the eight circular support shafts 501 are connected to the corrugated steel frame 101, the operator needs to rotate the four multi-purpose support rods 402 ninety degrees so that the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101. Otherwise, the four multi-purpose support rods 402 will affect the movement of the eight limit detection plates 503. When the length direction of the four multi-purpose support rods 402 is perpendicular to the axis of the corrugated steel frame 101, the outer wall of the four multi-purpose support rods 402 can contact the inner wall of the forming mold, ensuring that the corrugated steel frame 101 and the forming mold are always concentric.
[0029] The following points should be noted in this article: 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0030] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0031] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. An in-pipe coordination device for corrugated steel frame and reinforcing bars, comprising: The system comprises a coordinating force-bearing part (100), a concentric adjustment part (200), a welding auxiliary part (300), a multi-purpose support part (400), and a support detection part (500); characterized in that the concentric adjustment part (200) is installed on the coordinating force-bearing part (100) and is used to adjust the concentricity of the coordinating force-bearing part (100); the welding auxiliary part (300) is provided in two sets, and the two sets of welding auxiliary parts (300) are installed on the concentric adjustment part (200), and the two sets of welding auxiliary parts (300) are used to improve the welding accuracy of the coordinating force-bearing part (100); the support detection part (500) is provided in two sets. The part (500) has two sets, and the two sets of support detection parts (500) are installed at the left and right ends of the cooperating force-bearing part (100). One set of the support detection parts (500) is used to support the cooperating force-bearing part (100). The multi-purpose support part (400) has four sets, and the four sets of multi-purpose support parts (400) are installed at the left and right ends of the cooperating force-bearing part (100). The four sets of multi-purpose support parts (400) are used to control the position of the cooperating force-bearing part (100) in the mold. The two sets of multi-purpose support parts (400) on one side are also used to assist and prompt the staff to install the two sets of support detection parts (500).
2. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 1, characterized in that, The cooperating force-bearing part (100) includes: corrugated steel frame (101) and longitudinal steel bar (102); a row of guide grooves (1011) is provided on the corrugated steel frame (101); the longitudinal steel bar (102) is provided in a circle, and the circle of longitudinal steel bar (102) is welded to the outer wall of the corrugated steel frame (101).
3. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 2, characterized in that, The concentric adjustment part (200) includes: an arc-shaped connecting plate (201) and an irregular connecting frame (202); the arc-shaped connecting plate (201) is provided in one row, and the row of arc-shaped connecting plates (201) is slidably installed in a row of guide grooves (1011); the irregular connecting frame (202) is provided in two rows, and the two rows of irregular connecting frames (202) are fixedly installed on a row of arc-shaped connecting plates (201).
4. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 3, characterized in that, The concentric adjustment part (200) further includes: a U-shaped limiting frame (203) and a concentric adjustment rod (204); the U-shaped limiting frame (203) is arranged in a row, and the row of U-shaped limiting frames (203) is fixedly installed on two rows of irregular connecting frames (202); the concentric adjustment rod (204) is inserted into the row of U-shaped limiting frames (203), and the outer wall of the concentric adjustment rod (204) is in contact with the corrugated steel frame (101) and the row of U-shaped limiting frames (203), and the right end of the concentric adjustment rod (204) is a tapered structure.
5. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 4, characterized in that, The welding auxiliary part (300) includes: a rebar positioning frame (301) and a limiting screw (302); the rear end of the rebar positioning frame (301) is inserted into the concentric adjustment rod (204); the limiting screw (302) is threadedly connected to the concentric adjustment rod (204), and the bottom end of the limiting screw (302) is inserted into the rebar positioning frame (301).
6. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 5, characterized in that, The welding auxiliary part (300) further includes: a movable positioning block (303) and a helical spring a (304); there are two movable positioning blocks (303), and the two movable positioning blocks (303) are slidably installed on the rebar positioning frame (301); there are two helical springs a (304), and the two helical springs a (304) are installed inside the rebar positioning frame (301), and the inner ends of the two helical springs a (304) are in contact with the outer sides of the two movable positioning blocks (303).
7. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 6, characterized in that, The multi-purpose support part (400) includes: a circular connecting shaft (401), a multi-purpose support rod (402), and a circular guide shaft (403); the circular connecting shaft (401) is rotatably mounted on the corrugated steel frame (101); the multi-purpose support rod (402) is fixedly mounted on the outer wall of the circular connecting shaft (401); and the circular guide shaft (403) is fixedly mounted on the multi-purpose support rod (402).
8. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 7, characterized in that, The multi-purpose support (400) further includes: a movable bracket (404), a helical spring b (405), and a circular positioning block (406); the movable bracket (404) is slidably mounted on the multi-purpose support rod (402) and the circular guide shaft (403); the helical spring b (405) is sleeved on the outside of the circular guide shaft (403), and the helical spring b (405) is located on the outside of the movable bracket (404); there are two circular positioning blocks (406), and the two circular positioning blocks (406) are fixedly mounted on the movable bracket (404), and the inner ends of the two circular positioning blocks (406) are inserted into the corrugated steel frame (101).
9. The in-pipe coordination device for corrugated steel frame and reinforcing bar according to claim 8, characterized in that, The support detection unit (500) includes: a circular support shaft (501), an arc-shaped connecting rib (502), and a limiting detection plate (503); there are four circular support shafts (501), and the four circular support shafts (501) are inserted into the corrugated steel frame (101); there are four arc-shaped connecting ribs (502), and the four arc-shaped connecting ribs (502) are fixedly installed on the four circular support shafts (501); there are four limiting detection plates (503), and the four limiting detection plates (503) are fixedly installed on the outside of the four circular support shafts (501), and the inner side of the four limiting detection plates (503) is in contact with the corrugated steel frame (101).
10. A method for operating an in-pipe coordination device for corrugated steel reinforcement and reinforcing bars, applied in the in-pipe coordination device for corrugated steel reinforcement and reinforcing bars as described in claim 9, characterized in that, The steps are as follows: 1) Insert the concentric adjustment rod (204) into a row of U-shaped limit brackets (203), and then rotate the concentric adjustment rod (204) so that the concentric adjustment rod (204) rotates around the corrugated steel frame (101) once; 2) Insert the longitudinal steel bar (102) to be welded into the two steel bar positioning frames (301), and then weld the longitudinal steel bar (102) to the corrugated steel frame (101); 3) Pull the four movable supports (404) outward, and then rotate the four multi-purpose support rods (402) ninety degrees so that the length direction of the four multi-purpose support rods (402) is perpendicular to the axis of the corrugated steel frame (101); 4) Insert eight circular support shafts (501) into the corrugated steel frame (101).
