Cloth inspecting and rolling machine
By designing an integrated fabric inspection and winding machine with a sliding measuring instrument, a locking and snapping mechanism, and a winding and inspection mechanism, the problems of large footprint, inaccurate detection, unstable rollers, and poor equipment versatility of existing equipment have been solved, achieving efficient and stable fabric inspection and winding.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- SHAO XING XIAN CHAO CHAO RAN ZHENG YOU XIAN GONG SI
- Filing Date
- 2026-04-29
- Publication Date
- 2026-06-05
AI Technical Summary
Existing fabric inspection and rolling equipment suffers from problems such as large footprint, cumbersome process connections, high manual transfer costs, low overall operating efficiency, insufficient detection accuracy, unstable rollers, and poor equipment versatility.
A fabric inspection and roll-up integrated machine was designed, which uses a sliding measuring instrument, a locking and snapping mechanism, and a roll-up inspection mechanism to achieve full-width fabric inspection, stable roll-up, and adaptive flattening, adapting to different fabrics.
It achieves full coverage of fabric inspection, stable winding and rapid adaptation, improving overall operation efficiency, inspection accuracy and equipment versatility, and reducing labor costs.
Smart Images
Figure CN122144542A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of textile equipment technology, specifically to a fabric inspection and rolling integrated machine. Background Technology
[0002] In the textile production process, fabric inspection and roll-up are key finishing processes that directly affect the quality of the finished fabric and the efficiency of subsequent processing. Currently, the industry mostly uses separate equipment for fabric inspection and roll-up, which has problems such as large footprint, cumbersome process connections, high manual handling costs, and low overall efficiency.
[0003] The existing limited number of integrated fabric inspection and roll-up machines still have several shortcomings: First, the fabric inspection devices are mostly fixed installations, unable to achieve horizontal displacement and vertical extension adjustment, making it difficult to cover the entire fabric width for inspection, and easily leading to missed defects and insufficient inspection accuracy; Second, the fixed structure of the unwinding and rewinding rollers is simple, only supported by a simple groove, which is prone to displacement and slippage when the rollers rotate at high speed, resulting in unstable unwinding and rewinding and affecting the neatness of the rolls; Third, the fabric leveling mechanism is a fixed structure, unable to adjust the stretching angle and tension according to the fabric thickness and elasticity, easily causing fabric wrinkles and loosening, directly reducing the accuracy of fabric inspection; Fourth, the leveling mechanism adjustment structure is complex and cumbersome to operate, making it difficult to quickly adapt to different fabrics such as knitted, woven, and elastic fabrics, resulting in poor equipment versatility, increased production and debugging costs, and a higher defect rate.
[0004] To solve the above problems, there is an urgent need to develop an integrated fabric inspection and rolling machine with adjustable detection, stable roller fixation, strong leveling adaptability, and integrated operation. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an integrated fabric inspection and rolling machine.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a fabric inspection and rolling integrated machine, comprising a base, an instrument for fabric inspection and a mechanism for fabric rolling, and a sliding measuring instrument on the base, the measuring instrument being an up-and-down telescopic mechanism for inspecting the fabric.
[0007] Two side plates are also fixedly installed on the base. The top of the side plates is provided with a locking mechanism for placing a roller with fabric rolled up. The top of the side plates is provided with a locking mechanism, on which a roller for winding up the fabric is placed, and the fabric on the roller placed on the locking mechanism is wound up.
[0008] A roll inspection mechanism for stretching and flattening the fabric is provided in the middle of the side plate, and the stretching method facilitates the inspection of the fabric by the measuring instrument.
[0009] Preferably, the base has two slides, which are located on both sides of the side plate. A sliding trolley is slidably installed in each slide. The sliding trolley slides freely in the slide and a measuring instrument is fixedly installed on the sliding trolley. The sliding trolley drives the measuring instrument to move in the slide and adjusts the horizontal position of the measuring instrument.
[0010] Preferably, the locking mechanism includes a locking groove, which is formed on the side plate. The locking groove includes a straight groove and an arc groove. A new roller is placed in the arc groove, and an external motor drives the new roller to rotate, thereby achieving the effect of winding up the fabric.
[0011] Two spring hinges are fixedly installed at the opening of the buckle groove, and a baffle is fixedly installed on the spring hinge. The baffle is rotatably installed on the side plate through the spring hinge, and locks the new roller in the position of the buckle groove through the spring hinge to prevent the new roller from moving out of the buckle groove.
[0012] Preferably, the engaging mechanism includes an engaging groove, which is located at the top of the side plate. Engaging plates are installed on both sides of the engaging groove, and the engaging plates are designed to be arc-shaped. The engaging plates are installed on the engaging groove by springs. After the roller is placed on the engaging plates, the two engaging plates are pressed together, so that the engaging plates wrap around the roller, which can prevent the roller from falling off due to rotation.
[0013] Preferably, the rolling and testing mechanism includes a first support roller, a second support roller, and two adjusting plates. The first support roller and the second support roller are installed between the two adjusting plates, and the first support roller and the second support roller are installed on both sides of the adjusting plates. A first rotating shaft is fixedly installed in the middle of the adjusting plate. The first rotating shaft is rotatably installed on the side plate. By adjusting the position of the first rotating shaft in the side plate, the angle and position of the first support roller and the second support roller on the side plate are different, so that the first support roller and the second support roller push and act on the fabric to achieve the effect of stretching and flattening the fabric.
[0014] Preferably, a locking groove is provided on the side plate, and a locking block is slidably installed in the locking groove. An adjustment knob is fixedly installed on the locking block. Both the locking groove and the locking block are designed as regular polygons. By adjusting the angle of the locking block in the locking groove, the angle of the adjustment plate on the side plate can be adjusted.
[0015] Preferably, a rotating column is fixedly installed at the other end of the locking block. The rotating column is slidably installed on the rotating shaft. The surface of the rotating column is designed with teeth, so that the locking block is slidably installed with the rotating shaft. Pulling and rotating the adjustment knob can adjust the angle of the locking block on the side plate.
[0016] Preferably, the adjusting plate is provided with an arc-shaped groove, which includes a straight groove and an arc-shaped groove. Rotating shafts are fixedly installed at both ends of both the first and second support rollers. Adjusting blocks are fixedly installed on the rotating shafts. The adjusting blocks slide within the straight groove of the arc-shaped groove, and after rotation, the adjusting blocks engage within the arc-shaped groove, thereby determining the positions of the first and second support rollers.
[0017] Compared with the prior art, the present invention provides a fabric inspection and rolling integrated machine, which has the following beneficial effects:
[0018] 1. This integrated fabric inspection and roll-up machine combines fabric inspection and roll-up functions into one, enabling the simultaneous completion of fabric inspection, stretching and leveling, and roll-up operations with a single device. This simplifies the production process, reduces the equipment footprint, and significantly improves the overall efficiency of fabric finishing.
[0019] 2. This integrated fabric inspection and roll-up machine features a measuring instrument with a sliding displacement and vertical telescopic dual adjustment structure. It can move horizontally along the slide and adjust the detection height vertically, achieving full-width, no-dead-angle coverage inspection of the fabric, effectively improving the completeness and accuracy of defect detection.
[0020] 3. This integrated fabric inspection and rolling machine has a locking mechanism and a latching mechanism that elastically wrap and limit the unwinding roller and the winding roller and lock them with hinges, respectively, to prevent the rollers from slipping or shifting during rotation, ensuring that the unwinding and winding of the fabric is stable throughout the process, and improving the safety of operation and the neatness of the rolls.
[0021] 4. This integrated fabric inspection and roll-up machine can adaptively stretch and flatten the fabric by adjusting the tilt angle of the plate and the positions of support roller one and support roller two, eliminating wrinkles and looseness, providing a flat inspection surface for fabric inspection, and adapting to the inspection needs of various fabrics such as knitted, woven, and elastic fabrics.
[0022] 5. This integrated fabric inspection and roll-up machine uses a polygonal locking plate with a locking groove for the adjustment plate, and an arc-shaped locking groove with the adjustment block for the support roller. The adjustment method is simple and reliable, and the positioning accuracy is high. It can quickly adapt to the inspection and leveling requirements of fabrics of different widths and thicknesses, and the equipment has strong versatility.
[0023] 6. This integrated fabric inspection and rolling machine has a compact structure and is easy to operate. It can complete the entire process of feeding, inspecting, and rolling without complicated debugging, reducing the difficulty of manual operation and reducing labor costs and defect rate. Attached Figure Description
[0024] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 For the present invention Figure 1 Enlarged view of A in the middle;
[0026] Figure 3 For the present invention Figure 1 Enlarged view of B in the middle;
[0027] Figure 4 This is a schematic diagram of the inspection mechanism of the present invention;
[0028] Figure 5 This is a schematic diagram of the card block structure of the present invention.
[0029] In the diagram: 10. Base; 11. Slide rail; 12. Sliding trolley; 13. Measuring instrument; 14. Side plate; 15. Support roller one; 16. Support roller two; 17. Adjusting plate; 18. Locking mechanism; 19. Engaging mechanism; 20. Adjusting knob; 21. Snap groove; 22. Spring hinge; 23. Baffle; 24. Arc-shaped slot; 25. Rotating shaft one; 26. Locking block; 27. Rotating shaft two; 28. Adjusting block; 29. Locking groove; 30. Rotating column; 31. Engaging groove; 32. Engaging plate. Detailed Implementation
[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0031] Example 1
[0032] Please see Figures 1-5 A fabric inspection and roll-up integrated machine includes a base 10, on which an instrument for fabric inspection and a mechanism for fabric roll-up are provided. A sliding measuring instrument 13 is provided on the base 10. The measuring instrument 13 is an up-and-down telescopic mechanism used to inspect the fabric.
[0033] Two side plates 14 are also fixedly installed on the base 10. The top of the side plate 14 is provided with a locking mechanism 19 for placing a roller with fabric rolled up. The top of the side plate 14 is provided with a locking mechanism 18, on which a roller for winding up the fabric is placed, and the fabric on the roller placed on the locking mechanism 19 is wound up.
[0034] The middle position of the side plate 14 is provided with a roll inspection mechanism for stretching and flattening the fabric, and the stretching method facilitates the measuring instrument 13 to inspect the fabric.
[0035] Place the roll of cloth to be inspected on the locking mechanism 19 at the top of the side plate 14, and place the empty roll for winding on the locking mechanism 18.
[0036] The fabric to be inspected is drawn out from the fabric roll of the locking mechanism 19 and preliminarily flattened by the roll inspection mechanism in the middle of the side plate 14;
[0037] The measuring instrument 13, which can extend up and down, inspects the flat fabric for defects and specifications. The qualified fabric is continuously wound up by the winding roller on the locking mechanism 18, completing the fabric inspection and winding operation in one go.
[0038] Example 2
[0039] The base 10 has two slide rails 11, which are located on both sides of the side plate 14. A sliding trolley 12 is slidably installed in each slide rail 11. The sliding trolley 12 slides freely in the slide rail 11. A measuring instrument 13 is fixedly installed on the sliding trolley 12. The sliding trolley 12 drives the measuring instrument 13 to move in the slide rail 11 and adjusts the horizontal position of the measuring instrument 13.
[0040] The locking mechanism 18 includes a buckle groove 21, which is formed on the side plate 14. The buckle groove 21 includes a straight groove and an arc groove. The new roller is placed in the arc groove, and the new roller is driven to rotate by an external motor, thereby achieving the effect of winding up the fabric.
[0041] Two spring hinges 22 are fixedly installed at the opening of the buckle groove 21, and a baffle 23 is fixedly installed on the spring hinge 22. The baffle 23 is rotatably installed on the side plate 14 through the spring hinge 22, and locks the new roller in the position of the buckle groove 21 through the spring hinge 22 to prevent the new roller from moving out of the buckle groove 21.
[0042] 4. The engaging mechanism 19 includes an engaging groove 31, which is located at the top of the side plate 14. Engaging plates 32 are installed on both sides of the engaging groove 31, and the engaging plates 32 are designed to be arc-shaped. The engaging plates 32 are installed on the engaging groove 31 by springs. After the roller is placed on the engaging plates 32, the two engaging plates 32 are pressed to wrap around the roller, which can prevent the roller from falling off due to rotation.
[0043] The sliding trolley 12 slides freely along the slide rail 11 of the base 10, driving the measuring instrument 13 to move horizontally. In conjunction with the measuring instrument 13's own vertical extension and retraction, it achieves full coverage inspection of the entire fabric surface at different heights.
[0044] The take-up roller is placed into the arc-shaped groove of the latching groove 21. The spring hinge 22 drives the baffle 23 to close the opening of the latching groove 21 and lock the position of the roller. The external motor drives the roller to rotate, stably winding up the fabric and preventing the roller from slipping.
[0045] The fabric roll to be inspected is placed on the locking groove 31. The roll presses against the arc-shaped locking plates 32 on both sides. After the spring is compressed, the locking plates 32 wrap around the roll to prevent the fabric roll from shifting or falling off when it rotates, thus ensuring that the fabric is laid out smoothly.
[0046] Example 3
[0047] The rolling and inspection mechanism includes a first support roller 15, a second support roller 16, and two adjusting plates 17. The first support roller 15 and the second support roller 16 are installed between the two adjusting plates 17, and the first support roller 15 and the second support roller 16 are installed on both sides of the adjusting plates 17. A rotating shaft 25 is fixedly installed in the middle of the adjusting plate 17. The rotating shaft 25 is rotatably installed on the side plate 14. By adjusting the position of the rotating shaft 25 in the side plate 14, the angle and position of the first support roller 15 and the second support roller 16 on the side plate 14 are different, so that the first support roller 15 and the second support roller 16 push and act on the fabric to achieve the effect of stretching and flattening the fabric.
[0048] The side plate 14 is provided with a locking groove 29, and a locking block 26 is slidably installed in the locking groove 29. An adjustment knob 20 is fixedly installed on the locking block 26. Both the locking groove 29 and the locking block 26 are designed as regular polygons. By adjusting the angle of the locking block 26 in the locking groove 29, the angle of the adjustment plate 17 on the side plate 14 can be adjusted.
[0049] The other end of the locking block 26 is fixedly installed with a rotating column 30. The rotating column 30 is slidably installed on the rotating shaft 25. The surface of the rotating column 30 is designed with teeth, so that the locking block 26 is slidably installed with the rotating shaft 25. Pulling and rotating the adjustment knob 20 can adjust the angle of the locking block 26 on the side plate 14.
[0050] The adjusting plate 17 is provided with an arc-shaped groove 24, which includes a straight groove and an arc-shaped groove. Both ends of the first support roller 15 and the second support roller 16 are fixedly installed with a rotating shaft 27. An adjusting block 28 is fixedly installed on the rotating shaft 27. The adjusting block 28 slides in the straight groove of the arc-shaped groove 24. After rotating the adjusting block 28, the adjusting block 28 engages in the arc-shaped groove, thereby determining the position of the first support roller 15 and the second support roller 16.
[0051] Pull the adjustment knob 20 to disengage the locking block 26 from the locking groove 29. Rotate the knob to rotate the rotating column 30 and the rotating shaft 25 to adjust the tilt angle of the adjustment plate 17. Push the knob to make the regular polygonal locking block 26 engage with the locking groove 29 to complete the angle fixation.
[0052] The adjusting blocks 28 at both ends of the supporting rollers 15 and 16 slide along the straight groove of the arc-shaped groove 24. After adjusting to the target spacing and height, the adjusting blocks 28 are rotated to engage with the arc-shaped groove, locking the roller position.
[0053] The adjusted support rollers 15 and 16 change the fabric conveying path and tension, stretching and flattening loose and wrinkled fabric to provide a wrinkle-free detection surface for the measuring instrument 13; it can be adapted to the flattening needs of different fabrics such as knitted, woven, and elastic fabrics.
[0054] When in use, after the equipment is powered on and debugged normally, the roll of fabric to be inspected is placed into the locking groove 31 at the top of the side plate 14. The roll presses against the arc-shaped locking plates 32 on both sides, and the spring is stressed so that the locking plates 32 wrap around the roll to prevent it from falling off during unwinding. The empty roll is then placed into the arc-shaped groove of the locking groove 21 of the locking mechanism 18, and the baffle 23 driven by the spring hinge 22 is closed to lock the position of the roll.
[0055] Lead the fabric end out from the roll to be inspected, pass it around the first support roller 15 and the second support roller 16 in sequence, and then fix the fabric end on the take-up roller; pull the adjustment knob 20 to disengage the locking block 26 from the locking groove 29, rotate the knob to adjust the tilt angle of the adjustment plate 17, and push the knob to make the locking block 26 engage with the locking groove 29 to complete the angle locking; slide the adjustment blocks 28 at both ends of the first support roller 15 and the second support roller 16 along the arc-shaped groove 24, adjust them, rotate the adjustment blocks 28 to engage with the arc-shaped groove, fix the roller position, and stretch and flatten the fabric.
[0056] Start the equipment and the fabric is conveyed at a uniform speed; the sliding trolley 12 moves horizontally along the slide rail 11, driving the measuring instrument 13 to move across the entire width, and with the measuring instrument 13 extending and retracting up and down, it completes the defect and specification inspection of the flattened fabric; the external motor drives the winding roller to rotate continuously, and simultaneously winds up the inspected and qualified fabric neatly, realizing continuous operation of fabric inspection, flattening and winding.
[0057] After the fabric inspection and winding are completed, stop the machine; open the baffle 23 to take out the finished fabric roll, loosen the locking plate 32 to remove the empty roller, clean the equipment and complete the entire operation process.
[0058] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fabric inspection and roll-up integrated machine, comprising a base (10), on which an instrument for fabric inspection is provided, and a mechanism for roll-up the fabric, characterized in that: A sliding measuring instrument (13) is provided on the base (10). The measuring instrument (13) is an up-and-down telescopic mechanism used to inspect the fabric. Two side plates (14) are also fixedly installed on the base (10). The top of the side plate (14) is provided with a locking mechanism (19) for placing a roller with fabric. The top of the side plate (14) is provided with a locking mechanism (18). A roller for winding up the fabric is placed on the locking mechanism (18), and the fabric on the roller placed on the locking mechanism (19) is wound up. The middle position of the side plate (14) is provided with a roll inspection mechanism for stretching and flattening the fabric, and the stretching method facilitates the measuring instrument (13) to inspect the fabric.
2. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The base (10) has two slides (11), which are located on both sides of the side plate (14). A sliding trolley (12) is slidably installed in each slide (11). The sliding trolley (12) slides freely in the slide (11). A measuring instrument (13) is fixedly installed on the sliding trolley (12). The sliding trolley (12) drives the measuring instrument (13) to move in the slide (11) and adjusts the horizontal position of the measuring instrument (13).
3. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The locking mechanism (18) includes a buckle groove (21), which is opened on the side plate (14). The buckle groove (21) includes a straight groove and an arc groove. The new roller is placed in the arc groove, and the new roller is driven to rotate by an external motor, thereby achieving the effect of rolling up the fabric. Two spring hinges (22) are fixedly installed at the opening of the groove (21), and a baffle (23) is fixedly installed on the spring hinge (22). The baffle (23) is rotatably installed on the side plate (14) through the spring hinge (22), and locks the new roller in the position of the groove (21) through the spring hinge (22) to prevent the new roller from moving out of the groove (21).
4. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The locking mechanism (19) includes a locking groove (31), which is located at the top of the side plate (14). Locking plates (32) are installed on both sides of the locking groove (31), and the locking plates (32) are designed to be arc-shaped. The locking plates (32) are installed on the locking groove (31) by springs. After the roller is placed on the locking plates (32), the two locking plates (32) are squeezed to wrap the roller, which can prevent the roller from falling off due to rotation.
5. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The rolling and testing mechanism includes a first support roller (15), a second support roller (16), and two adjusting plates (17). The first support roller (15) and the second support roller (16) are installed between the two adjusting plates (17) and are installed on both sides of the adjusting plates (17). A first rotating shaft (25) is fixedly installed in the middle of the adjusting plate (17). The first rotating shaft (25) is rotatably installed on the side plate (14). By adjusting the position of the first rotating shaft (25) in the side plate (14), the angle and position of the first support roller (15) and the second support roller (16) on the side plate (14) are different, so that the first support roller (15) and the second support roller (16) push and act on the fabric to achieve the effect of stretching and flattening the fabric.
6. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The side plate (14) is provided with a locking groove (29), and a locking block (26) is slidably installed in the locking groove (29). An adjustment knob (20) is fixedly installed on the locking block (26). Both the locking groove (29) and the locking block (26) are designed as regular polygons. By adjusting the angle of the locking block (26) in the locking groove (29), the angle of the adjustment plate (17) on the side plate (14) can be adjusted.
7. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The other end of the locking block (26) is fixedly installed with a rotating column (30). The rotating column (30) is slidably installed on the rotating shaft (25). The surface of the rotating column (30) is designed with teeth, so that the locking block (26) is slidably installed with the rotating shaft (25). Pulling and rotating the adjustment knob (20) can adjust the angle of the locking block (26) on the side plate (14).
8. The integrated fabric inspection and rolling machine according to claim 1, characterized in that: The adjusting plate (17) is provided with an arc-shaped groove (24), which includes a straight groove and an arc-shaped groove. Both ends of the first support roller (15) and the second support roller (16) are fixedly installed with a rotating shaft (27). An adjusting block (28) is fixedly installed on the rotating shaft (27). The adjusting block (28) slides in the straight groove of the arc-shaped groove (24). After rotating the adjusting block (28), the adjusting block (28) engages in the arc-shaped groove, thereby determining the position of the first support roller (15) and the second support roller (16).