A double-track plastering and lathing integrated machine device and a use method thereof

Abstract

The application discloses a double-track plastering and meshing integrated machine device and a use method, and relates to the technical field of wall plastering. The device comprises a base provided with walking parts on two sides and internally provided with a power system; a rotating base is rotated on the base and internally provided with a rotating member for driving the rotating base to rotate; a mortar storage member is fixedly installed on the base and used for storing and conveying mortar; a double-track lifting member is provided with a connecting disc on the side of the double-track lifting member facing a wall body; the connecting disc is lifted on the double-track lifting member; the connecting disc is provided with a mesh cloth conveying assembly and a plastering box on the side of the connecting disc facing the wall body, and the output side of the mesh cloth conveying assembly and the plastering surface of the plastering box are located on the same vertical plane; the plastering box is used for plastering the mesh cloth on the wall body after the mesh cloth conveying assembly conveys the mesh cloth, so that the technical problem of low construction efficiency caused by single construction and many types of cooperation workers in the application process of the plastering machine device is solved.

Description

Technical Field

[0001] This invention relates to the field of wall plastering technology, and in particular to a double-track plastering and mesh-hanging integrated machine and its usage method. Background Technology

[0002] In the fields of building construction, municipal public works, and highway engineering, wall plastering is a process of applying mortar to the surface of walls, using cement, lime, and sand as the core raw materials, mixed in different proportions to form cement mortar, mixed mortar, or lime mortar. It is suitable for various wall substrates such as concrete walls, brick walls, and aerated concrete block walls. The main functions of wall plastering are to isolate the wall substrate from external rainwater, moisture, and dust, preventing direct erosion and extending the wall's lifespan; to cover unevenness, gaps, and holes in the wall substrate, creating a smooth and even surface for subsequent decoration; and to provide additional insulation, heat insulation, or fireproofing functions to walls with specially formulated plaster mortars (such as those containing thermal insulation or fireproofing materials).

[0003] Traditional and current plastering techniques rely heavily on manual labor, which places high demands on the quality of workmanship. This results in inconsistent quality, wasted manpower and resources, and ultimately, a loss of productivity. To address these issues, reduce labor costs, and improve efficiency, plastering machinery has emerged. This equipment encompasses automation control, sensors, navigation and positioning, and mechanical design. Its advantages—high efficiency and quality, reduced labor costs and risks, less material waste, and ease of operation and management—have led to its widespread adoption in building construction, municipal works, and highway engineering, and it is poised for broader application.

[0004] However, the application of plastering machinery and equipment has not been wider, indicating that there are still shortcomings in the equipment itself, mainly in the following aspects:

[0005] (1) Limited functionality and inability to be combined with other processes: Existing plastering machines can only perform plastering operations in a single step and cannot be effectively combined with upstream and downstream processes. For example, in general plastering, mesh fabric is pressed in to prevent the plaster layer from cracking and causing quality problems such as hollowing. Existing plastering machines cannot simultaneously perform mesh pressing during the plastering process, which means that manual assistance is still required during the plastering machine operation, resulting in increased labor costs.

[0006] (2) Single construction direction and high environmental requirements: It is understood that the plastering machines and equipment currently used on the market can only perform back-and-forth operations or fixed-point operations on relatively flat and hard sites, and cannot achieve the purpose of autonomous rotation and use in complex environments.

[0007] (3) Insufficient functionality: Existing plastering machines still require manual plastering before construction. The machines only perform simple leveling and polishing, and cannot complete the entire plastering process. Multiple people are still needed to work, and the goal of completely freeing up personnel cannot be achieved. The efficiency reduction is relatively limited. At the same time, the machines cannot plaster ultra-high walls, and the usage environment is relatively limited. Summary of the Invention

[0008] To overcome the above shortcomings, this invention provides a dual-track plastering and mesh-hanging integrated machine and its usage method, which solves the technical problem of low construction efficiency caused by the single construction method and multiple cooperative trades in the application of plastering machine equipment.

[0009] To achieve the above objectives, the present invention adopts the following technical solution:

[0010] A dual-track plastering and wire mesh integrated machine includes:

[0011] The base has walking components on both sides and a power system installed inside.

[0012] A rotating base rotates on a base, and a rotating component is installed inside the base, which drives the rotating base to rotate.

[0013] A mortar storage component, fixedly installed on a base; used for storing and transporting mortar;

[0014] The double-rail lifting component has a connecting plate installed on the side of the double-rail lifting component facing the wall; the connecting plate moves up and down on the double-rail lifting component; a mesh fabric conveying component and a plastering box are respectively installed on the side of the connecting plate facing the wall, and the output side of the mesh fabric conveying component and the plastering surface of the plastering box are on the same vertical plane; the plastering box is used to plaster the mesh fabric on the wall after the mesh fabric conveying component conveys the mesh fabric.

[0015] In a further technical solution, the walking component includes a walking wheel and a walking track. A walking motor is installed in the base, and the walking motor drives the walking wheel to rotate. The walking wheel and the walking track mesh with each other.

[0016] In a further technical solution, the mortar storage component includes a mortar storage box and a support frame, the bottom of the support frame is fixedly connected to the base, and the top of the support frame is open and supports the mortar storage box.

[0017] The top of the mortar storage box is open and equipped with a grid mesh; the bottom of the mortar storage box extends into the support frame and has a mortar discharge port at the bottom, and a mortar baffle is installed in the mortar discharge port.

[0018] Waste slurry baffles are installed on the four sides of the bottom of the support frame.

[0019] In a further technical solution, the rotating component includes a worm gear and a worm, which mesh with each other; a synchronous shaft is coaxially mounted on the rotating base, and the synchronous shaft is coaxially arranged with the worm gear and the worm gear is mounted on the synchronous shaft; a rotating motor is coaxially mounted on the worm, and the output end of the rotating motor is connected to the worm.

[0020] The rotating motor drives the worm gear to rotate within a range of 0° to 270°.

[0021] In a further technical solution, the dual-rail lifting component includes a main guide rail and a secondary guide rail. The bottom of the main guide rail is fixed on the rotating base, and a connecting piece is installed between the main guide rail and the secondary guide rail.

[0022] Both the main guide rail and the secondary guide rail are concave on both sides, and the lengths of the two sides are not equal;

[0023] A first connecting sleeve is slidably installed on the main guide rail, and a second connecting sleeve is slidably installed on the secondary guide rail; a climbing component is installed inside the first connecting sleeve and the second connecting sleeve.

[0024] One end of the connector is fixedly connected to the connecting sleeve, and the other end is fixedly connected to the secondary guide rail;

[0025] Both the secondary guide rail and the main guide rail are vertically arranged, and a sealing plate is installed at the bottom of the secondary guide rail.

[0026] In a further technical solution, two sets of rack plates are provided on the back side of both the secondary guide rail and the main guide rail. The climbing assembly includes a climbing gear, a transmission gear system, and a climbing motor. The rack plates mesh with the climbing gear. Both the first connecting sleeve and the second connecting sleeve include a main body shell. A second worm gear is installed inside the main body shell. The second worm gear has threaded tooth surfaces and is equipped with two sets of first bevel gears.

[0027] The transmission gear train includes shaft one and shaft two. Both ends of shaft one are equipped with bevel gear three and climbing gear. Both shaft one and shaft two are constrained within the main body shell. Both ends of shaft two are equipped with bevel gear two. One set of bevel gear two meshes with bevel gear three for transmission, and another set of bevel gear two meshes with bevel gear one for transmission.

[0028] The end of the worm gear two is connected to the output end of the climbing motor on the same shaft;

[0029] A transmission worm gear is installed inside the main shell, and the transmission worm gear meshes with the thread tooth surface.

[0030] In a further technical solution, both the main guide rail and the secondary guide rail are provided with back grooves, and a vertical threaded rod is installed in the back groove; the transmission worm gear is provided with internal threads and the threads are installed on the vertical threaded rod.

[0031] In a further technical solution, the mesh fabric conveying assembly includes a mesh arrangement wheel, and short support plates and bent support plates are respectively provided on the connecting plate. Two sets of short support plates are installed and support the mesh arrangement wheel, and mesh fabric is wound around the mesh arrangement wheel.

[0032] It also includes a mesh fabric paving wheel and a mesh fabric guide wheel. Two sets of bent support plates are set to support the mesh fabric paving wheel and the mesh fabric guide wheel. The mesh fabric extends from the mesh fabric paving wheel, moves to abut against the mesh fabric guide wheel and wraps around it, and extends downward to the mesh fabric paving wheel.

[0033] In a further technical solution, the plastering box includes a box shell, a mortar storage area is provided inside the box shell, a nozzle is installed on the mortar storage area, and a right mortar filling port and a left mortar filling port are respectively provided on both sides.

[0034] Both the right and left grouting ports are equipped with mortar conveying pipes, which are connected to the material pump. The material pump is connected to the mortar storage box.

[0035] Fixing clips are installed on both sides of the connector, and the mortar conveying pipe is constrained within the fixing clips.

[0036] A method for using a dual-track plastering and wire mesh integrated machine includes the following steps:

[0037] Step 1: Preparations before construction:

[0038] a. Clean the base surface: Remove debris from the wall surface; if there is a loose or sandy base, it must be completely removed and repaired.

[0039] b. Base layer moistening treatment: 1-2 days before plastering, moisten the base layer with water to keep the wall moisture content at 10%-15%;

[0040] c. Material preparation: Prepare cement mortar according to the construction drawings and specifications, and ensure that the raw materials meet the requirements;

[0041] d. Equipment inspection;

[0042] e. Mark control lines: Mark horizontal control lines on the wall, one every 1.5m according to the floor height; then mark vertical control lines at both ends of each wall, and set up infrared sensors to control the thickness of the plaster.

[0043] Step 2: Move the plastering machine to a certain distance from the wall and adjust the rotating base so that the walking track is parallel to the wall.

[0044] Step 3: Adjust the connectors so that the plastering surface of the plastering box and the finished surface of the wall are on the same vertical plane;

[0045] Adjust the connectors and connecting plates to ensure that the upper and lower movements of connecting sleeve one and connecting sleeve two are smooth and unobstructed. Also check whether the plastering surface of the plastering box is on the same vertical plane as the finished surface of the wall. If not, adjust it in time.

[0046] Step 4: Move the connecting plate until the bottom is flush with the ground, and at the same time pull the mesh cloth to the bottom of the plaster box through the mesh cloth spreading wheel, and press it firmly onto the plaster spot or screed with the plaster box.

[0047] An abutment is installed on the base. The abutment includes a position cylinder, and a plug and a position spring are installed inside the position cylinder. One end of the position spring is connected to the plug and the other end is fixedly installed inside the position cylinder. The plug is inside the mesh fabric and constrains the bottom of the mesh fabric.

[0048] Step 5: Place the prepared mortar into the mortar storage box, and at the same time, turn on the mortar mixing rod to thoroughly mix the mortar.

[0049] Step 6: Start the mortar delivery pipe and material pump to ensure that the mortar is smoothly delivered to the mortar temporary storage area;

[0050] When the amount of mortar in the mortar storage area reaches a certain level, mortar is sprayed out from the nozzle; at this time, the climbing component located on the secondary guide rail is activated to move the connecting plate upward.

[0051] Step 7: When the connecting plate rises to the top of the secondary guide rail and cannot move further, activate the climbing component on the main guide rail to move the secondary guide rail upward to the height of the wall to be plastered.

[0052] Step 8: Manually cut the mesh fabric to prepare for the next width of plastering work;

[0053] Step 9: The walking motor drives the walking track to move, repeating steps 4 to 10;

[0054] Step 10: After completing the construction of a single wall surface, clean the mortar scattered on the ground to ensure civilized construction. After the construction of a single day is completed, the mortar storage box, mortar delivery pipe, mortar temporary storage area and plastering box must be cleaned. After cleaning, move the plastering machine and equipment to the designated location for storage, so as to facilitate management and use in the next construction.

[0055] The present invention has the following beneficial effects:

[0056] 1. This invention, based on existing plastering machinery and equipment, enables combined construction of upstream and downstream processes, solving the problems of single-process operation and multiple cooperating trades in the application of plastering machinery and equipment. It achieves an integrated plastering and wire mesh installation process. Dual tracks allow for plastering operations at different heights, and the rotating base under the main track enables wide-angle rotation, reducing labor costs and construction time associated with machine movement. Simultaneously, the machine automatically delivers mortar to the plastering box, eliminating the time and labor costs of manual pre-painting before machine plastering. Furthermore, it can autonomously install and press the wire mesh during plastering, reducing manpower input and downtime during mesh installation. This allows for multi-functional combined operation of the plastering machinery, reducing construction costs, expanding the application range of plastering machinery, reducing downtime, and improving construction efficiency. Thus, it achieves cost reduction and efficiency improvement while ensuring quality.

[0057] 2. This invention achieves stable transmission through two sets of gears and racks, and self-locking is achieved in the middle through the meshing of a worm gear and a transmission worm wheel. The helical movement of the transmission worm wheel on the vertical threaded rod also ensures the vertical direction of the overall lifting and lowering. The bevel gear meshing transmission ensures stable performance in low- and medium-speed transmission.

[0058] 3. The present invention sets an abutment member at the bottom of the mesh cloth to achieve bottom limitation, abutting against the wall surface, thereby achieving the effect of lower limitation and upper release when the mesh cloth is placed and the rollers rotate, thus achieving a continuous plastering and mesh hanging action. Attached Figure Description

[0059] Figure 1 This is a schematic diagram of the structure of the dual-track plastering and wire mesh integrated machine equipment of Embodiment 1 of the present invention;

[0060] Figure 2 This is a schematic diagram of the mortar storage component proposed in this invention;

[0061] Figure 3 This is a structural diagram of the plastering box proposed in this invention;

[0062] Figure 4 This is a side view of the mesh fabric conveying assembly proposed in this invention;

[0063] Figure 5 This is a schematic diagram of the mortar storage component of the present invention;

[0064] Figure 6 This is a top view of the interior of the base of the present invention;

[0065] Figure 7 This is a schematic diagram of the worm gear 1, worm 1, and rotating base of the present invention;

[0066] Figure 8 This is a schematic diagram of the main rail structure of the present invention;

[0067] Figure 9 This is a top sectional view of the interior of the main rail connecting sleeve of the present invention;

[0068] Figure 10 This is a schematic diagram of the structure of the dual-track plastering and wire mesh integrated machine equipment according to Embodiment 2 of the present invention;

[0069] Figure 11 This is a schematic diagram of the main guide rail structure of Embodiment 2 of the present invention;

[0070] Figure 12 This is a top sectional view of the interior of the main rail connecting sleeve in Embodiment 2 of the present invention;

[0071] Figure 13 This is a schematic diagram of the structure of the dual-track plastering and mesh hanging integrated machine equipment in Embodiment 3 of the present invention;

[0072] Figure 14 This is a structural diagram of the abutment component of the present invention;

[0073] Figure 15 This is a side sectional view of the position cylinder of the present invention.

[0074] Legend: 1. Walking components; 11. Walking tracks; 12. Walking wheels; 13. Walking motor;

[0075] 2. Base;

[0076] 3. Rotating base;

[0077] 4. Mortar storage components; 41. Mortar storage box; 42. Support frame; 43. Grating; 44. Mortar baffle; 45. Waste slurry baffle; 46. Material pump; 47. Mortar mixing rod;

[0078] 5. Plastering box; 51. Box shell; 52. Mortar storage area; 53. Sprayer head; 54. Right side grout inlet; 55. Left side grout inlet; 56. Mortar delivery pipe;

[0079] 6. Mesh fabric conveying assembly; 61. Mesh fabric laying rollers; 62. Mesh fabric spreading rollers; 63. Mesh fabric guide rollers;

[0080] 7. Rotating components; 71. Worm gear one; 72. Worm one; 73. Synchronous shaft; 74. Rotating motor;

[0081] 81. Main guide rail; 82. Secondary guide rail; 83. Connecting sleeve one; 84. Connecting sleeve two; 85. Enclosure plate; 86. Rack plate; 87. Back groove; 88. Vertical threaded rod; 89. Connecting piece;

[0082] 9. Abutment component; 91. Positioning cylinder; 92. Insertion pin; 93. Positioning spring;

[0083] 10. Climbing assembly; 101. Climbing gear; 102. Climbing motor; 103. Worm gear II; 104. Bevel gear I; 105. Shaft I; 106. Shaft II; 107. Bevel gear III; 108. Bevel gear II; 109. Transmission worm gear;

[0084] 20. Connecting plate; 201. Short support plate; 202. Bending support plate;

[0085] 100. Mesh fabric. Detailed Implementation

[0086] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0087] Example 1

[0088] like Figure 1-9 The image shows one embodiment of the present invention, specifically a dual-track plastering and mesh-hanging integrated machine, comprising:

[0089] The base 2 has walking components 1 on both sides, and a power system is installed inside; the power system is... Figure 6 As shown, the traveling component 1 includes traveling wheels 12 and traveling tracks 11. A traveling motor 13 is installed inside the base 2. The traveling motor 13 drives the traveling wheels 12 to rotate, and the traveling wheels 12 mesh with the traveling tracks 11. The traveling device adopts tracked traveling wheels and is equipped with two traveling tracks, which can meet the needs of traveling under any ground environment conditions. The power system includes the traveling motor of the internal traveling component and a control unit. The control unit controls the movement and synchronization of the two sets of traveling motors, including controlling the opening and closing of the material pump, the rotation of the main guide rail, the sliding of the secondary guide rail on the main guide rail, the up and down movement of the connecting plate, and the mixing of mortar.

[0090] The rotating base 3 rotates on the base 2, and a rotating component 7 is installed inside the base 2. The rotating component 7 drives the rotating base 3 to rotate.

[0091] like Figure 2 and 5 As shown, the mortar storage component 4 is fixedly installed on the base 2; it is used to store and transport mortar; the mortar storage component 4 includes a mortar storage box 41 and a support frame 42, the bottom of the support frame 42 is fixedly connected to the base 2, and the top of the support frame 42 is open and supports the mortar storage box 41.

[0092] The mortar storage box 41 has an open top and is equipped with a mesh screen 43. The mesh screen 43 filters out any wood, stone, plastic, or other debris that may be present in the mortar, preventing such debris from entering the mortar delivery pipe and causing blockages, which could affect the plastering quality. The bottom of the mortar storage box 41 extends into the support frame 42 and has a mortar discharge port at the bottom. A mortar baffle 44 is installed inside the discharge port; the mortar baffle is used for lateral discharge and cleaning. Waste mortar baffles 45 are provided on all four sides of the bottom of the support frame 42.

[0093] A double-rail lifting component is provided, with a connecting plate 20 installed on the side of the double-rail lifting component facing the wall; the connecting plate 20 moves up and down on the double-rail lifting component; a mesh fabric conveying component 6 and a plastering box 5 are respectively installed on the side of the connecting plate 20 facing the wall, and the output side of the mesh fabric conveying component 6 and the plastering surface of the plastering box 5 are on the same vertical plane; the plastering box 5 is used to plaster the mesh fabric 100 on the wall after the mesh fabric conveying component 6 conveys the mesh fabric 100.

[0094] like Figure 3 As shown, the plastering box 5 includes a box shell 51, and a mortar storage area 52 is provided inside the box shell 51. A nozzle 53 is installed on the mortar storage area 52, and a right mortar filling port 54 and a left mortar filling port 55 are respectively provided on both sides. A mortar conveying pipe 56 is installed on both the right mortar filling port 54 and the left mortar filling port 55, which is connected to a material pump 46. The material pump 46 is connected to the mortar storage box 41. Fixing clips are installed on both sides of the connector 89, and the body of the mortar conveying pipe 56 is constrained in the fixing clips to prevent sagging from affecting the normal operation of the machine equipment, and to enable normal pulling out of the mortar conveying pipe under different height conditions.

[0095] like Figure 4 As shown, the mesh fabric conveying assembly 6 includes a mesh arrangement wheel 61, short support plates 201 and bent support plates 202 respectively provided on the connecting plate 20, two sets of short support plates 201 are installed and support the mesh arrangement wheel 61, and mesh fabric 100 is wound around the mesh arrangement wheel 61; it also includes a mesh fabric spreading wheel 62 and a mesh fabric guide wheel 63, two sets of bent support plates 202 are provided and support the mesh fabric spreading wheel 62 and the mesh fabric guide wheel 63; the mesh fabric 100 extends from the mesh arrangement wheel 61, movably abuts against the mesh fabric guide wheel 63 and is wound around it, and extends downward to the mesh fabric spreading wheel 62.

[0096] like Figure 6 and 7As shown, the rotating component 7 includes a worm gear 71 and a worm 72, which mesh with each other. A synchronous shaft 73 is coaxially mounted on the rotating base 3, and the synchronous shaft 73 is coaxially arranged with the worm gear 71, with the worm gear 71 mounted on the synchronous shaft 73. A rotating motor 74 is coaxially mounted on the worm 72, and the output end of the rotating motor 74 is connected to the worm 72. The rotating motor 74 drives the worm gear 71 to rotate within a range of 0° to 270°. A larger range is prone to interference with the mortar storage component 4, therefore, it is not necessary to expand the angle. When the rotating motor stops rotating, the angle limitation and stability of the rotating base can be achieved through the self-locking of the worm gear.

[0097] like Figure 8 As shown, the dual-rail lifting component includes a main guide rail 81 and a secondary guide rail 82. The bottom of the main guide rail 81 is fixed on the rotating base 3, and a connector 89 is installed between the main guide rail 81 and the secondary guide rail 82.

[0098] Both the main guide rail 81 and the secondary guide rail 82 are concave on both sides, and the lengths of the two sides are not equal; the main guide rail and the secondary guide rail have the same structure.

[0099] A connecting sleeve 1 83 is slidably installed on the main guide rail 81, and a connecting sleeve 2 84 is slidably installed on the secondary guide rail 82;

[0100] One end of the connector 89 is fixedly connected to the connecting sleeve 83, and the other end is fixedly connected to the secondary guide rail 82; two sets of rack plates 86 are provided on the back side of both the secondary guide rail 82 and the main guide rail 81.

[0101] Both the secondary guide rail 82 and the main guide rail 81 are vertically arranged, and a sealing plate 85 is installed at the bottom of the secondary guide rail 82, such as Figure 1 As shown. Figure 9 As shown, a motor is installed inside the corresponding connecting sleeve one, driving the long shaft to rotate. A lifting gear is installed on the long shaft, and the lifting gear meshes with the rack plate to realize the up and down movement of connecting sleeve one. The motor is a self-locking motor, which can maintain the angle of the long shaft in the event of a power failure, thereby allowing connecting sleeve one to be suspended on the main guide rail. Similarly, connecting sleeve two on the secondary guide rail can also achieve lifting and suspension.

[0102] During operation, the mesh fabric is moved to the working surface of the plastering box. As the plastering box moves upward with the connecting plate, plastering mortar is continuously supplied to the mortar storage area. At the same time, due to the pressure of the plastering box and the mortar, the mesh fabric is pressed and kept in a taut state. As it moves upward, the mesh fabric spreading wheel continuously feeds out the fabric, which not only ensures that the mesh fabric is installed and plastered simultaneously, but also ensures the flatness of the mesh fabric and the quality of the construction, such as the mesh fabric being pressed into the plaster layer.

[0103] During cleaning, simply turn the handle on the mortar baffle to rotate it out, allowing the cleaning waste to flow out from the bottom. The mortar baffle is normally closed to prevent mortar from flowing out from the bottom flushing hole; it only needs to be opened during cleaning.

[0104] This invention, based on existing plastering machinery and equipment, enables combined construction of upstream and downstream processes, solving the problems of single-process operation and multiple cooperating trades in the application of plastering machinery and equipment. It achieves an integrated plastering and wire mesh application process. Dual tracks allow for plastering operations at different heights, and the rotating base under the main track enables wide-angle rotation, reducing labor costs and construction time associated with machine movement. Simultaneously, the machine automatically delivers mortar to the plastering box, eliminating the time and labor costs of manual pre-painting before machine application. Furthermore, it can autonomously apply and press the wire mesh during plastering, reducing manpower input and downtime during mesh application. This multi-functional combined operation of the plastering machinery and equipment lowers construction costs, expands its application range, reduces downtime, and increases construction efficiency. Ultimately, it achieves cost reduction and efficiency improvement while ensuring quality.

[0105] Example 2

[0106] like Figure 10-12 As shown, another embodiment of the present invention is provided. Based on embodiment 1, a climbing component 10 is installed in the connecting sleeve 1 83 and the connecting sleeve 2 84. The climbing component 10 includes a climbing gear 101, a transmission gear system and a climbing motor 102. Two sets of rack plates are installed on the main guide rail and the secondary guide rail. The rack plates 86 mesh with the climbing gear 101. Both the connecting sleeve 1 83 and the connecting sleeve 2 84 include a main body shell. A worm gear 2 103 is installed in the main body shell. The worm gear 2 103 is provided with a threaded tooth surface and is equipped with two sets of bevel gears 104.

[0107] like Figure 12 As shown, the transmission gear train includes shaft 105 and shaft 206. Both ends of shaft 105 are fitted with bevel gear 307 and climbing gear 101. Both shaft 105 and shaft 206 are constrained within the main housing. Both ends of shaft 206 are fitted with bevel gear 208. One set of bevel gear 208 meshes with bevel gear 307, and another set of bevel gear 208 meshes with bevel gear 104. The end of worm gear 203 is coaxially connected to the output end of climbing motor 102.

[0108] A transmission worm gear 109 is installed inside the main housing, and the transmission worm gear 109 meshes with the thread tooth surface.

[0109] like Figure 11As shown, both the main guide rail 81 and the secondary guide rail 82 are provided with back grooves 87, and a vertical threaded rod 88 is installed in the back grooves 87; the transmission worm gear 109 is provided with internal threads and the threads are installed on the vertical threaded rod 88.

[0110] This invention achieves stable transmission through two sets of gears and racks, and self-locking is achieved in the middle through the meshing of a worm gear and a transmission worm wheel. The helical movement of the transmission worm wheel on the vertical threaded rod also ensures the vertical direction of the overall lifting and lowering. The bevel gear meshing transmission ensures stable performance in low- and medium-speed transmission.

[0111] Example 3

[0112] like Figure 1-15 As shown, this is one embodiment of the present invention. Based on Embodiment 2, a method for using a dual-track plastering and mesh-hanging integrated machine includes the following steps:

[0113] Step 1: Preparations before construction:

[0114] a. Clean the base surface: Remove debris from the wall surface; if there is a loose or sandy base, it must be completely removed and repaired.

[0115] b. Base layer moistening treatment: 1-2 days before plastering, moisten the base layer with water to keep the wall moisture content at 10%-15%;

[0116] c. Material preparation: Prepare cement mortar according to the construction drawings and specifications, and ensure that the raw materials meet the requirements;

[0117] d. Equipment inspection;

[0118] e. Mark control lines: Mark horizontal control lines on the wall, one every 1.5m according to the floor height; then mark vertical control lines at both ends of each wall, and set up infrared sensors to control the thickness of the plaster.

[0119] Step 2: Move the plastering machine to a certain distance from the wall and adjust the rotating base 3 so that the walking track 11 is parallel to the wall.

[0120] Step 3: Adjust the connector 89 so that the working surface of the plaster box 5 and the finished surface of the wall are on the same vertical plane;

[0121] Adjust connector 89 and connector 20 to ensure smooth and unobstructed up-and-down movement of connector sleeve 1 83 and connector sleeve 2 84, and check whether the plastering surface of plastering box 5 is on the same vertical plane as the finished surface of the wall. If not, adjust it in time; the plastering surface is the working surface.

[0122] Step 4: Move the connecting plate 20 until its lower opening is flush with the ground. At the same time, pull the mesh cloth 100 to the lower opening of the plaster box 5 through the mesh cloth spreading wheel 62, and press it firmly onto the plaster spot or screed with the plaster box 5.

[0123] like Figure 13 and 14 As shown, an abutment 9 is installed on the base. The abutment 9 includes a position cylinder 91, and a plug pin 92 and a position spring 93 are installed inside the position cylinder 91. Figure 15 As shown; one end of the position spring 93 is connected to the plug post 92, and the other end is fixedly installed inside the position cylinder 91; the plug post 92 is inside the plug mesh cloth 100, constraining the bottom of the mesh cloth 100;

[0124] Step 5: Place the prepared mortar into the mortar storage box 41. At the same time, turn on the mortar mixing rod 47 to fully mix the mortar. The multiple mortar mixing rods 47 continuously mix the mortar, eliminating the need for mortar mixing equipment. Pour the dry powder mortar directly into the mortar storage box 41, add an appropriate amount of water according to the mixing ratio, and start the mortar mixing rod to mix the mortar, ensuring that the workability and fluidity parameters of the mortar meet the requirements. Alternatively, commercial mortar can be directly poured into the mortar storage box for mixing, achieving a multi-purpose effect.

[0125] Step 6: Start the mortar delivery pipe 56 and the material pump 46 to smoothly deliver the mortar to the mortar temporary storage area 52;

[0126] When the amount of mortar in the mortar storage area 52 reaches a certain level, mortar is sprayed out from the nozzle 53; at this time, the climbing component 10 located on the secondary guide rail 82 is activated, causing the connecting plate 20 to move upward.

[0127] Step 7: When the connecting plate 20 rises to the top of the secondary guide rail 82 and cannot move further; activate the climbing component 10 on the main guide rail 81 to move the secondary guide rail 82 upward to the height of the wall to be plastered.

[0128] Step 8: Manually cut the mesh fabric to 100mm to prepare for the next width of plastering work;

[0129] Step 9: The walking motor 13 drives the walking track 11 to move, and steps 4 to 10 are repeated.

[0130] Step 10: After the construction of a single wall surface is completed, clean the mortar scattered on the ground to ensure civilized construction. After the construction of a single day is completed, the mortar storage box 41, mortar delivery pipe 56, mortar temporary storage area 52 and plastering box 5 must be cleaned. After cleaning, move the plastering machine and equipment to the designated location for storage, so as to facilitate management and use in the next construction.

[0131] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A dual-track plastering and wire mesh integrated machine, characterized in that, include: The base (2) has walking parts (1) on both sides and a power system installed inside; The rotating base (3) rotates on the base (2), and a rotating component (7) is installed inside the base (2). The rotating component (7) drives the rotating base (3) to rotate. The mortar storage component (4) is fixedly installed on the base (2); it is used for storing and transporting mortar. A double-rail lifting component is provided with a connecting plate (20) installed on the side of the double-rail lifting component facing the wall; the connecting plate (20) is lifted and lowered on the double-rail lifting component; a mesh fabric conveying component (6) and a plastering box (5) are respectively installed on the side of the connecting plate (20) facing the wall, and the output side of the mesh fabric conveying component (6) and the plastering surface of the plastering box (5) are on the same vertical plane; the plastering box (5) is used to plaster the mesh fabric (100) on the wall after the mesh fabric (100) is conveyed by the mesh fabric conveying component (6).

2. The double-track plastering and wire mesh integrated machine equipment according to claim 1, characterized in that, The walking component (1) includes a walking wheel (12) and a walking track (11). A walking motor (13) is installed in the base (2). The walking motor (13) drives the walking wheel (12) to rotate, and the walking wheel (12) meshes with the walking track (11).

3. The double-track plastering and wire mesh integrated machine equipment according to claim 1, characterized in that, The mortar storage component (4) includes a mortar storage box (41) and a support frame (42). The bottom of the support frame (42) is fixedly connected to the base (2), and the top of the support frame (42) is open and supports the mortar storage box (41). The top of the mortar storage box (41) is open and a grid mesh (43) is installed; the bottom of the mortar storage box (41) extends into the support frame (42) and a mortar discharge port is provided at the bottom, and a mortar baffle (44) is installed in the mortar discharge port. Waste slurry baffles (45) are provided on the four sides of the bottom of the support frame (42).

4. The double-track plastering and wire mesh integrated machine equipment according to claim 3, characterized in that, The rotating component (7) includes a worm gear (71) and a worm (72), which mesh with each other; a synchronous shaft (73) is coaxially mounted on the rotating base (3), which is coaxially arranged with the worm gear (71) and the worm gear (71) is mounted on the synchronous shaft (73); a rotating motor (74) is coaxially mounted on the worm (72), and the output end of the rotating motor (74) is connected to the worm (72); The rotating motor (74) drives the worm gear (71) to rotate within a range of 0° to 270°.

5. The double-track plastering and wire mesh integrated machine equipment according to claim 3, characterized in that, The dual-rail lifting component includes a main rail (81) and a secondary rail (82). The bottom of the main rail (81) is fixed on the rotating base (3), and a connector (89) is installed between the main rail (81) and the secondary rail (82). Both the main guide rail (81) and the secondary guide rail (82) are concave on both sides, and the lengths of the two sides are not equal; A connecting sleeve one (83) is slidably installed on the main guide rail (81), and a connecting sleeve two (84) is slidably installed on the secondary guide rail (82); a climbing component (10) is installed inside the connecting sleeve one (83) and the connecting sleeve two (84). One end of the connector (89) is fixedly connected to the connecting sleeve (83), and the other end is fixedly connected to the secondary guide rail (82); Both the secondary guide rail (82) and the main guide rail (81) are vertically arranged, and a sealing plate (85) is installed at the bottom of the secondary guide rail (82).

6. The double-track plastering and wire mesh integrated machine equipment according to claim 5, characterized in that, The secondary guide rail (82) and the main guide rail (81) are each provided with two sets of rack plates (86) on their back sides. The climbing assembly (10) includes a climbing gear (101), a transmission gear system and a climbing motor (102). The rack plate (86) meshes with the climbing gear (101). Both the first connecting sleeve (83) and the second connecting sleeve (84) include a main body shell. The second worm gear (103) is installed inside the main body shell. The second worm gear (103) is provided with a threaded tooth surface and is equipped with two sets of bevel gears (104). The transmission gear train includes shaft one (105) and shaft two (106). Shaft one (105) has bevel gear three (107) and climbing gear (101) installed at both ends. Shaft one (105) and shaft two (106) are both constrained in the main body shell. Shaft two (108) is installed at both ends of shaft two (106). One set of bevel gear two (108) meshes with bevel gear three (107) for transmission, and another set of bevel gear two (108) meshes with bevel gear one (104) for transmission. The end of the worm gear 2 (103) is coaxially connected to the output end of the climbing motor (102); A transmission worm gear (109) is installed inside the main body shell, and the transmission worm gear (109) meshes with the thread tooth surface.

7. The double-track plastering and wire mesh integrated machine equipment according to claim 6, characterized in that, Both the main guide rail (81) and the secondary guide rail (82) are provided with back grooves (87), and a vertical threaded rod (88) is installed in the back grooves (87); the transmission worm gear (109) is provided with internal threads and the threads are installed on the vertical threaded rod (88).

8. The double-track plastering and wire mesh integrated machine equipment according to claim 6, characterized in that, The mesh fabric conveying assembly (6) includes a mesh arrangement wheel (61), and short support plates (201) and bent support plates (202) are respectively provided on the connecting plate (20). Two sets of short support plates (201) are installed and support the mesh arrangement wheel (61). Mesh fabric (100) is wound around the mesh arrangement wheel (61). It also includes a mesh fabric paving wheel (62) and a mesh fabric guide wheel (63). Two sets of bent support plates (202) are provided to support the mesh fabric paving wheel (62) and the mesh fabric guide wheel (63). The mesh fabric (100) extends from the mesh fabric paving wheel (61), moves to abut against the mesh fabric guide wheel (63) and wraps around it, and extends downward to the mesh fabric paving wheel (62).

9. A double-track plastering and wire mesh integrated machine according to claim 8, characterized in that, The plastering box (5) includes a box shell (51), a mortar storage area (52) is provided inside the box shell (51), a nozzle (53) is installed on the mortar storage area (52), and a right mortar filling port (54) and a left mortar filling port (55) are provided on both sides respectively. Both the right grouting port (54) and the left grouting port (55) are equipped with mortar conveying pipes (56), which are connected to the material pump (46). The material pump (46) is connected to the mortar storage box (41). Fixing clips are installed on both sides of the connector (89), and the body of the mortar conveying pipe (56) is constrained within the fixing clips.

10. A method of using a double-track plastering and wire mesh integrated machine, characterized in that, Includes the following steps: Step 1: Preparations before construction: a. Clean the base surface: Remove debris from the wall surface; if there is a loose or sandy base, it must be completely removed and repaired. b. Base layer moistening treatment: 1-2 days before plastering, moisten the base layer with water to keep the wall moisture content at 10%-15%; c. Material preparation: Prepare cement mortar according to the construction drawings and specifications, and ensure that the raw materials meet the requirements; d. Equipment inspection; e. Mark control lines: Mark horizontal control lines on the wall, one every 1.5m according to the floor height; then mark vertical control lines at both ends of each wall, and set up infrared sensors to control the thickness of the plaster. Step 2: Move the plastering machine to a certain distance from the wall and adjust the rotating base (3) so that the walking track (11) is parallel to the wall. Step 3: Adjust the connector (89) so that the plastering surface of the plastering box (5) and the finished surface of the wall are on the same vertical plane; Adjust the connector (89) and the connecting plate (20) to ensure that the upper and lower movement of the connecting sleeve one (83) and the connecting sleeve two (84) is smooth and unobstructed, and check whether the plastering surface of the plastering box (5) is on the same vertical plane as the wall surface. If not, adjust it in time. Step 4: Move the connecting plate (20) until its lower end is flush with the ground. At the same time, pull the mesh cloth (100) to the lower end of the plastering box (5) through the mesh cloth spreading wheel (62) and press it firmly onto the plastering patch or screed with the plastering box (5). An abutment (9) is installed on the base. The abutment (9) includes a position cylinder (91). An insertion post (92) and a position spring (93) are installed inside the position cylinder (91). One end of the position spring (93) is connected to the insertion post (92), and the other end is fixedly installed inside the position cylinder (91). The insertion post (92) is inside the insertion mesh cloth (100) and constrains the bottom of the mesh cloth (100). Step 5: Place the prepared mortar into the mortar storage box (41), and at the same time, turn on the mortar mixing rod (47) to fully mix the mortar. Step 6: Start the mortar delivery pipe (56) and material pump (46) to smoothly deliver the mortar to the mortar temporary storage area (52); When the amount of mortar in the mortar storage area (52) reaches a certain level, mortar is sprayed out from the nozzle (53); at this time, the climbing component (10) located on the secondary guide rail (82) is activated, so that the connecting plate (20) moves upward. Step 7: When the connecting plate (20) rises to the top of the secondary guide rail (82) and cannot move further; activate the climbing component (10) on the main guide rail (81) to move the secondary guide rail (82) upward to the height of the wall to be plastered. Step 8: Manually cut the mesh fabric (100) to prepare for the next width of plastering work; Step 9: The walking motor (13) drives the walking track (11) to move, and repeat steps 4 to 10. Step 10: After the construction of a single wall is completed, clean the mortar scattered on the ground to ensure civilized construction. After the construction of a single day is completed, the mortar storage box (41), mortar delivery pipe (56), mortar temporary storage area (52) and plastering box (5) should be cleaned. After cleaning, the plastering machine and equipment should be moved to the designated location for storage, so as to facilitate management and use in the next construction.

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