A new energy flat wire enameled machine take-up device

By introducing a size detection and pressure correction mechanism into the flat wire enameling machine, the problems of uneven gaps and interlayer misalignment caused by size deviations and torsional stress during the flat wire winding process are solved, achieving flat and tight winding and adaptive adjustment of the pressure.

CN122166615BActive Publication Date: 2026-07-10WUXI SIMA-MEIDA ELECTRO TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUXI SIMA-MEIDA ELECTRO TECH CO LTD
Filing Date
2026-05-11
Publication Date
2026-07-10

AI Technical Summary

Technical Problem

Existing technologies cannot detect and adjust the dimensional deviations and torsional stress of flat wires in real time, resulting in problems such as uneven winding gaps, interlayer misalignment, and pressure bulges.

Method used

The size detection mechanism monitors the width and thickness of the flat wire in real time. Combined with the tension adjustment of the wire storage mechanism and the adaptive movement of the wire take-up mechanism, the flat wire is limited, clamped and corrected by the downward correction mechanism to ensure that the winding is flat and tight.

Benefits of technology

It enables real-time identification and dynamic adjustment of flat wire size fluctuations, preventing twisting, improving winding flatness and interlayer compactness, and reducing the scrap rate of pressing wires.

✦ Generated by Eureka AI based on patent content.

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    Figure CN122166615B_ABST
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Abstract

The application provides a new energy flat wire enamelling machine take-up device, and belongs to the technical field of enamelling machine take-up equipment. The new energy flat wire enamelling machine take-up device comprises a take-up frame and a wire storage mechanism arranged on one side of the take-up frame, the wire storage mechanism can temporarily store flat wires, and further comprises a size detection mechanism arranged on the take-up frame, the size detection mechanism comprises two groups of detection frames arranged on the take-up frame, the take-up frame is provided with guide rails, the detection frames are installed on the guide rails, and the detection frames are provided with width detection assemblies and thickness detection assemblies; the application can identify continuous size changes in real time and dynamically adjust take-up parameters, effectively solves the problems of uneven take-up gap and interlayer misplacement caused by size fluctuation of flat wires, the auxiliary rollers in the downward pressing correction mechanism can limit and clamp the flat wires, prevent the flat wires from being twisted during the take-up process, ensure that each layer of flat wires is arranged in order and closely, and improve the take-up flatness and interlayer tightness.
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