Dental implant

Abstract

The application discloses a device and a processing technology for continuous automatic production of a non-nail vamp vein array, which comprises a braiding machine body, a roll material assembly, a feeding assembly, a cloth feeding assembly, a wire welding assembly, a pattern braiding assembly, a shaping processing assembly and a cutting assembly; the braiding machine body comprises first to sixth work station areas in sequence from left to right. Through the device, the feeding assembly can sequentially transport the cloth to be processed to the cloth feeding assembly, the wire welding assembly, the pattern braiding assembly, the shaping processing assembly and the cutting assembly on the braiding machine body for corresponding automatic processing, and the wire welding assembly and the pattern braiding assembly adopt a method of laying a wire or braiding a wire and then welding to realize non-nail weaving of patterns and patterns, without using a nail weaving template for wire hanging and winding, so that the weaving efficiency is improved, and the cost of planar woven products with different pattern styles is reduced.

Description

Technical Field

[0001] This invention relates to the field of intelligent knitting technology, and in particular to a continuous automated production device and processing technology based on nail-free shoe upper vein array. Background Technology

[0002] Currently, when using automated knitting machines to knit flat woven products (such as flat shoe uppers), a knitting template with multiple positioning rivets is generally used. The knitting head drives the yarn to hang and wind between the positioning rivets of the knitting template, and after completing the yarn knitting and hot pressing, the flat woven product is obtained.

[0003] However, this nailed weaving method is limited by the fixed arrangement of the positioning rivets on the weaving template. If the pattern of the flat woven fabric needs to be changed, the entire weaving template must be remade and replaced, and the arrangement of the positioning rivets on it must be changed. Making a new weaving template requires a certain amount of time and cost. This not only leads to low efficiency in changing the weaving template, but also increases the cost of flat woven fabrics with different patterns. Summary of the Invention

[0004] This invention provides a continuous automated production device and processing technology based on a nailless shoe upper vein array. It aims to solve the problem that in the prior art, automated knitting machines use a nail-based knitting method. If the pattern of the flat knitted product needs to be changed, the entire knitting template must be remade and replaced, and the arrangement of the positioning rivets on it must be changed. This not only leads to low efficiency in changing the knitting template, but also increases the cost of flat knitted products with different patterns.

[0005] In a first aspect, embodiments of the present invention provide a continuous automated production device based on a nailless shoe upper with a veined linear array, which includes a knitting machine body, a winding assembly, a feeding assembly, a fabric feeding assembly, a wire bonding assembly, a pattern knitting assembly, a shaping and processing assembly, and a cutting assembly; the knitting machine body includes, from left to right, a first work station area, a second work station area, a third work station area, a fourth work station area, a fifth work station area, and a sixth work station area; The roll assembly is located in the first work station area and is used as the initial storage station for the fabric to be processed; The feeding component is located on the body of the weaving machine and is used to transport the fabric to be processed on the roll component to the fabric feeding component, the wire bonding component, the pattern weaving component, the shaping and processing component and the cutting component for corresponding processing in sequence; The fabric adding component is located in the second work station area and is used to add fabric to the edge of the current processing fabric segment of the fabric to be processed transported by the feeding component to thicken and reinforce the fabric, so as to obtain the processed fabric segment with added fabric. The wire bonding assembly is located in the third work station area and is used to perform vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly to obtain the fabric segment with wire bonding. The pattern weaving component is located in the fourth work station area and is used to perform pattern weaving and ultrasonic welding on the wire-welded fabric section transported by the feeding component to obtain a woven patterned fabric section. The shaping and processing component is located in the fifth work station area and is used to perform hot pressing and shaping treatment and / or cold pressing and shaping treatment on the woven patterned fabric segment transported by the feeding component to obtain the shaped fabric segment. The cutting component is located in the sixth work station area and is used to cut the pre-shaped processed fabric segment transported by the feeding component and output the completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0006] Secondly, embodiments of the present invention provide a processing technology based on a continuous automated production device for a nailless shoe upper vein array, which is applied to the continuous automated production device for a nailless shoe upper vein array as described in the first aspect above; the processing technology includes: The fabric adding component adds fabric to the edges of the current processing section of the fabric to be processed transported from the roll assembly by the feeding component to thicken and reinforce the fabric, resulting in a processed fabric section with added fabric. The wire bonding assembly performs vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly to obtain the fabric segment with wire bonding. The pattern weaving component performs pattern weaving and ultrasonic welding on the pre-welded fabric section transported by the feeding component to obtain a woven patterned fabric section. The shaping and processing component performs hot pressing and / or cold pressing on the woven patterned fabric segment transported by the feeding component to obtain a shaped fabric segment; The cutting component cuts the pre-shaped processed fabric segment transported by the feeding component and outputs a completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0007] Thirdly, embodiments of the present invention provide a woven fabric in which at least one woven layer is obtained using the processing technology of the continuous automated production device based on the nailless shoe upper vein array as described in the second aspect above.

[0008] This invention provides a continuous automated production device and processing technology based on a nailless shoe upper with a veined linear array. The device includes a knitting machine body, a winding assembly, a feeding assembly, a fabric feeding assembly, a wire bonding assembly, a pattern knitting assembly, a shaping and processing assembly, and a cutting assembly. The knitting machine body includes, from left to right, a first workstation area, a second workstation area, a third workstation area, a fourth workstation area, a fifth workstation area, and a sixth workstation area. The winding assembly is located in the first workstation area and serves as the initial storage station for the fabric to be processed. The feeding assembly is located on the knitting machine body and is used to sequentially transport the fabric to be processed from the winding assembly to the fabric feeding assembly, the wire bonding assembly, the pattern knitting assembly, the shaping and processing assembly, and the cutting assembly for corresponding processing. The fabric feeding assembly is located in the second workstation area and is used to monitor the current status of the fabric to be processed transported by the feeding assembly. The fabric processing section undergoes edge reinforcement and thickening to obtain a fabric section with added fabric. The wire bonding assembly, located in the third workstation area, performs vertical and / or horizontal wire bonding on the fabric section transported by the feeding assembly, resulting in a wire-bonded fabric section. The pattern weaving assembly, located in the fourth workstation area, performs pattern weaving and ultrasonic welding on the wire-bonded fabric section transported by the feeding assembly, resulting in a woven patterned fabric section. The shaping assembly, located in the fifth workstation area, performs hot-press shaping and / or cold-press shaping on the woven patterned fabric section transported by the feeding assembly, resulting in a shaped fabric section. The cutting assembly, located in the sixth workstation area, cuts the shaped fabric section transported by the feeding assembly and outputs a completed fabric section corresponding to the shaped fabric section. The above-mentioned device allows the fabric to be processed to be transported sequentially to the fabric feeding component, wire bonding component, pattern weaving component, shaping component, and cutting component on the weaving machine body for automated processing. The wire bonding component and pattern weaving component perform nail-free weaving of patterns and designs by laying or weaving the threads and then welding them. This eliminates the need for nailed weaving templates for thread hanging and winding, which not only improves weaving efficiency but also reduces the cost of weaving flat woven products with different patterns. Attached Figure Description

[0009] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the following description of the embodiments will be briefly introduced. Obviously, the drawings described below are some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0010] Figure 1 This is a first-view structural schematic diagram of a continuous automated production device based on a nailless shoe upper vein array provided in an embodiment of the present invention. Figure 2This is a second-view structural schematic diagram of a continuous automated production device based on a nailless shoe upper vein array provided in an embodiment of the present invention. Figure 3 A schematic diagram of the first-view structure of the continuous automated production device based on nailless shoe upper vein array after removing the shell, as provided in an embodiment of the present invention. Figure 4 for Figure 3 Enlarged schematic diagram of a portion of the structure in section A; Figure 5 A schematic diagram of the second-view structure of the continuous automated production device based on nailless shoe upper vein array after removing the shell, as provided in an embodiment of the present invention. Figure 6 for Figure 5 Enlarged schematic diagram of a portion of the structure in section B; Figure 7 This is a schematic diagram of the support roller structure in a continuous automated production device based on a nailless shoe upper vein array provided in an embodiment of the present invention. Figure 8 This is a schematic diagram of the planar structural changes of the fabric to be processed in the continuous automated production device based on the nailless shoe upper vein array provided in an embodiment of the present invention, showing the folding of the edge of the fabric and the addition of fabric to the vertical edge. Figure 9 This is a schematic diagram of the processing technology of a continuous automated production device for nail-free shoe upper vein array provided in an embodiment of the present invention.

[0011] Explanation of reference numerals in the attached figures: In the diagram: 10. Weaving machine body; 11. First workstation area; 11A. Roller connection structure; 12. Second workstation area; 12A. First support plate; 12B. Support bar structure; 13. Third workstation area; 14. Fourth workstation area; 15. Fifth workstation area; 16. Sixth workstation area; 20. Fabric to be processed; 100. Roller assembly; 110. Roller; 120. Guide roller module; 121. Guide roller; 130. Deviation corrector; 200. Feeding assembly; 211. Fabric transport roller; 2111. Thrust structure; 221. Support roller; 2 211. Support roller connecting shaft; 2212. Cylindrical structure; 2213. Irregular rib; 300. Fabric addition assembly; 310. Folding module; 311. First L-shaped folding structure; 312. First pressing roller; 313. Pressing roller rotating shaft; 314. Pressing roller drive motor; 320. First ultrasonic welding module; 330. Fabric addition module; 331. First Y-direction fabric addition structure; 332. Second Y-direction fabric addition structure; 400. Wire bonding assembly; 410. Vertical wire laying welding module; 411. First wire storage structure; 412. Vertical wire laying... Wire structure; 4121, Vertical wire laying structure frame; 4122, First wire laying drive motor; 4123, First lead screw and nut structure; 4124, First wire laying clamping structure; 41241, First clamping head; 413, Second ultrasonic welding array; 420, Horizontal wire laying welding module; 421, Second wire storage structure; 422, Horizontal wire laying structure; 4221, Horizontal wire laying structure frame; 4222, Second wire laying drive motor; 4223, Second lead screw and nut structure; 4224, Second wire laying clamping structure; 42241, Second clamping head; 423. Third ultrasonic welding array; 500. Pattern weaving assembly; 510. First yarn weaving module; 511. Third yarn storage structure; 512. First pattern weaving structure; 513. Fourth ultrasonic welding array; 520. Second yarn weaving module; 521. Fourth yarn storage structure; 522. Second pattern weaving structure; 523. Fifth ultrasonic welding array; 600. Shaping and processing assembly; 610. Hot pressing module; 620. Cold pressing module; 700. Cutting assembly; 710. Cylinder-type fabric cutting module; 720. Discharge channel; 721. Sloping structure. Detailed Implementation

[0012] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0013] It should be understood that, when used in this specification and the appended claims, the terms "comprising" and "including" indicate the presence of the described features, integrals, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, integrals, steps, operations, elements, components and / or collections thereof.

[0014] It should also be understood that the terminology used in this specification is for the purpose of describing particular embodiments only and is not intended to limit the invention. As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0015] It should also be further understood that the term "and / or" as used in this specification and the appended claims refers to any combination of one or more of the associated listed items and all possible combinations, and includes such combinations.

[0016] Please see Figures 1-6 ,in Figure 1 This is a first-view structural schematic diagram of a continuous automated production device based on a nailless shoe upper vein array provided in an embodiment of the present invention. Figure 2 This is a second-view structural schematic diagram of a continuous automated production device based on a nailless shoe upper vein array provided in an embodiment of the present invention. Figure 3 A schematic diagram of the first-view structure of the continuous automated production device based on nailless shoe upper vein array after removing the shell, as provided in an embodiment of the present invention. Figure 4 for Figure 3 Enlarged schematic diagram of a portion of the structure in section A; Figure 5 A schematic diagram of the second-view structure of the continuous automated production device based on nailless shoe upper vein array after removing the shell, as provided in an embodiment of the present invention. Figure 6 for Figure 5 A magnified schematic diagram of a portion of the structure in section B. (See diagram below.) Figures 1-6 As shown, the continuous automated production device based on the nailless shoe upper vein array includes a knitting machine body 10, a roll assembly 100, a feeding assembly 200, a fabric feeding assembly 300, a wire bonding assembly 400, a pattern knitting assembly 500, a shaping and processing assembly 600, and a cutting assembly 700; the knitting machine body 10 includes, from left to right, a first work station area 11, a second work station area 12, a third work station area 13, a fourth work station area 14, a fifth work station area 15, and a sixth work station area 16. The roll assembly 100 is located in the first work station area 11 and is used as the initial storage station for the fabric 20 to be processed. The feeding component 200 is disposed on the weaving machine body 10 and is used to transport the fabric 20 to be processed on the roll component 100 to the fabric feeding component 300, the wire bonding component 400, the pattern weaving component 500, the shaping and processing component 600 and the cutting component 700 for corresponding processing. The fabric adding component 300 is located in the second work station area 12 and is used to add fabric to the edge of the current processing fabric segment of the fabric to be processed 20 transported by the feeding component 200 to thicken and reinforce the fabric, so as to obtain the processed fabric segment with added fabric. The wire bonding assembly 400 is located in the third work station area 13 and is used to perform vertical wire laying welding and / or horizontal wire laying welding on the fabric segment with added fabric transported by the feeding assembly 200 to obtain the fabric segment with wire bonding. The pattern weaving component 500 is located in the fourth work station area 14 and is used to perform pattern weaving and ultrasonic welding on the wire-welded fabric section transported by the feeding component 200 to obtain a woven patterned fabric section. The shaping and processing component 600 is located in the fifth work station area 15 and is used to perform hot pressing and shaping treatment and / or cold pressing and shaping treatment on the woven patterned fabric segment transported by the feeding component 200 to obtain the shaped fabric segment. The cutting component 700 is located in the sixth work station area 16 and is used to cut the pre-shaped processed fabric segment transported by the feeding component 200 and output the completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0017] In this embodiment, multiple turns of fabric 20 to be processed are sequentially wound on the roll 110 of the roll assembly 100 of the nailless shoe upper vein array continuous automated production device from the inner circle to the outer circle. Instead of setting a drive motor to drive the roll 110 to rotate for automatic transport and unloading of the fabric, the first end of the fabric 20 to be processed (which can be regarded as its head end) is pulled out and then sequentially passed through multiple sets of fabric transport rollers 210 and multiple support rollers 220 distributed and parallel to each other along the length direction of the knitting machine body 10 on the feeding assembly 200 until it is fixed on the fabric transport roller 211 and support roller 221 at the rightmost end of the knitting machine body 10. This means that the first section of fabric does not need to be processed and is only used for the initial pulling and fixing of the fabric.

[0018] After completing the above initial operations, the roll assembly 100 based on the nailless shoe upper vein array continuous automated production device can be powered on, and the weaving process will begin as follows (the following process only describes the complete processing of the first section of the fabric 20 to be processed; the processing of the second, third and final sections of the fabric 20 to be processed are all based on the complete process of the first section to be processed): 1) The fabric adding component 300 adds fabric to the edge of the first section of fabric to be processed in the fabric 20 transported by the feeding component 200, i.e. the current processing section of fabric, to reinforce the fabric, and obtain the processed fabric section with added fabric. 2) The wire bonding assembly 400 performs vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly 200 in the third work station area 13 to obtain the wire-bonded fabric segment. 3) The pattern weaving component 500 performs pattern weaving and ultrasonic welding on the pre-welded fabric segment transported by the feeding component 200 in the fourth work station area 14 to obtain a woven patterned fabric segment. 4) The shaping and processing component 600 performs hot pressing and / or cold pressing on the woven patterned fabric segment transported by the feeding component 200 in the fifth work station area 15 to obtain a shaped fabric segment. 5) The cutting component 700 cuts the pre-shaped processed fabric segment transported by the feeding component 200 in the sixth work station area 16 and outputs the completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0019] Since the first, second, and final sections of fabric 20 to be processed are initially continuous and uncut (the aforementioned multiple sections of fabric are automatically divided into equal processing lengths by a continuous automated production device based on a nail-free upper vein array, and there is no need to mark the fabric 20 initially), when the fabric adding component 300 completes the edge thickening and reinforcement of the first section of fabric and transports it to the third work station area 13, the second section of fabric is just being transported to the fabric adding component 300 for edge thickening and reinforcement. In other words, it is possible to control that each adjacent section of fabric 20 to be processed is always one process apart. Through this weaving method, multiple sections of fabric are essentially processed simultaneously, rather than each section of fabric completing all processing steps before the next adjacent section undergoes the same processing steps, thus improving weaving efficiency.

[0020] The wire bonding assembly 400 and the pattern weaving assembly 500 process the fabric sections to be processed without using a weaving template with positioning rivets to weave the fabric into corresponding patterns, as is done in the prior art. Instead, the threads are first laid on the upper surface of the fabric according to their respective custom laying routes, and then the threads are welded to the upper surface of the fabric by ultrasonic welding. Various patterns can be woven on the upper surface of the fabric through a nail-free processing method.

[0021] Moreover, after each piece of fabric is cut by the cutting component 700, it can automatically fall from the discharge channel 720 of the cutting component 700. If a receiving frame is placed on the side of the weaving machine body 10 near the discharge channel 720, each piece of fabric that has completed the complete processing can automatically slide into the receiving frame for centralized collection.

[0022] In one embodiment, such as Figures 1-6 As shown, the roll assembly 100 includes a roll drum 110, a guide roller module 120, and a web guide 130 arranged sequentially from left to right in the first work station area 11; the two ends of the roll drum 110 are rotatably connected to the roll drum connection structure 11A of the first work station area 11, and the roll drum 110 is initially wound with fabric 20 to be processed; the guide roller module 120 includes multiple guide rollers 121 arranged in parallel, which are distributed sequentially from left to right on the inner wall of the first work station area 11 and have different setting heights; the web guide 130 is used to correct the current processing section of the fabric 20 that has passed through the guide roller module 120 and align it with the fabric loading assembly 300.

[0023] In this embodiment, the roll assembly 100 serves as the fabric storage structure for the entire device and is located in the first work station area 11. The two ends of the roll drum 110 are rotatably connected to the roll drum connection structure 11A in the first work station area 11, and the roll drum 110 is initially wound with fabric 20 to be processed. After the first end of the fabric 20 to be processed is pulled out from the roll drum 110, it passes sequentially through the guide roller module 120, the web guide 130, and multiple sets of fabric transport rollers 210 and multiple support rollers 220 distributed and parallel to each other along the length direction of the braiding machine body 10 on the feeding assembly 200 until it is fixed on the fabric transport roller 211 and support roller 221 at the rightmost end of the braiding machine body 10.

[0024] The fabric 20 to be processed, which is sleeved and wound on the roll 110, is transported sequentially from the first work station area 11 to the sixth work station area 16 by the force applied by the feeding component 200. Since the two ends of the roll 110 are rotatably connected to the roll connection structure 11A of the first work station area 11, when the fabric 20 to be processed is pulled by the force applied by the feeding component 200, the roll 110 passively follows the rotation, and there is no need to connect a drive motor to the roll 110.

[0025] Specifically, when at least the first guide roller, the second guide roller, the third guide roller, the fourth guide roller, and the fifth guide roller are included in the multiple guide rollers 121, the above five guide rollers 121 can have different setting heights when distributed in sequence from left to right on the inner wall of the first station area 11 (this height is determined by the distance between the lowest point of the guide roller 121 and the corresponding plane of the knitting machine body 10). For example, when the first guide roller has the first setting height h1, the second guide roller has the second setting height h2, the third guide roller has the third setting height h3, the fourth guide roller has the fourth setting height h4, and the fifth guide roller has the fifth setting height h5, specifically h1 < h3 < h2 < h5 < h4. After the to-be-processed fabric 20 passes through the multiple guide rollers 121 in sequence, in one state, the to-be-processed fabric 20 contacts the bottom end of the first guide roller, the top end of the second guide roller, the bottom end of the third guide roller, the top end of the fourth guide roller, and the bottom end of the fifth guide roller.

[0026] After the to-be-processed fabric 20 passes through the multiple guide rollers 121, it enters from the first end of the U-shaped groove of the deviator 130 and is pulled out from the second end after being corrected by the deviator 130. The width of the U-shaped groove in the deviator 130 is adapted to the width of the to-be-processed fabric 20 (for example, the width of the U-shaped groove in the deviator 130 is greater than the width of the to-be-processed fabric 20, and the difference between the width of the U-shaped groove in the deviator 130 and the width of the to-be-processed fabric 20 does not exceed 2 mm). For the U-shaped groove corresponding to the core deviation-correcting structure of the deviator 130, the two vertical parts are arranged oppositely and are respectively located at both ends in the Y-axis direction of the first station area 11.

[0027] In an embodiment, as Figures 1-7 shown, the feeding assembly 200 includes multiple groups of fabric transport rollers 210 distributed along the length direction of the knitting machine body 10 and parallel to each other, and also includes multiple support rollers 220 distributed along the length direction of the knitting machine body 10 and parallel to each other; wherein, multiple barbs 2111 are uniformly arranged on the outer wall of each fabric transport roller 211 in the multiple groups of fabric transport rollers 210 and are located above the to-be-processed fabric 20, for puncturing the edge of the to-be-processed fabric 20 and transporting the to-be-processed fabric 20 in sequence through the rotation mode in each station area in the left-to-right direction on the knitting machine body 10; each support roller 221 in the multiple support rollers 220 is located below the to-be-processed fabric 20 and is arranged at intervals with each fabric transport roller 211 in the multiple groups of fabric transport rollers 210, for supporting the lower surface of the to-be-processed fabric 20 and providing a two-way spreading force in the mutually背离 direction along the fabric width direction.

[0028] In this embodiment, every two fabric transport rollers 211 in the multiple sets of fabric transport rollers 210 are sleeved on the same transmission rod, and the same transmission shaft is connected to the rotating shaft of the drive connection used to drive the rotation of the two fabric transport rollers 211 in the set. The two ends of each support roller 221 in the multiple support rollers 220 are rotatably connected to the frame corresponding to the knitting machine body 10, and the top of each support roller 221 contacts the lower surface of the fabric 20 to be processed. Multiple protrusion structures 2111 are evenly distributed on the outer wall of each fabric transport roller 211, which are used to puncture the upper and lower edges of the fabric 20 to be processed along the width direction, and drive the support roller 221 to rotate when the fabric 20 to be processed is transported and moved by the multiple sets of fabric transport rollers 210. For example, a first set of fabric transport rollers is provided at one end of the third station area 13 of the braiding machine body 10 near the second station area 12; a second set of fabric transport rollers is provided at one end of the fourth station area 14 of the braiding machine body 10 near the fifth station area 15; and a third set of fabric transport rollers is provided at one end of the sixth station area 16 of the braiding machine body 10 near the fifth station area 15. At least one support roller 221 can be provided in the area of ​​the braiding machine body 10 before the first set of fabric transport rollers, in the area between the first set of fabric transport rollers and the second set of fabric transport rollers, in the area between the second set of fabric transport rollers and the third set of fabric transport rollers, and in the area after the third set of fabric transport rollers.

[0029] Among them, such as Figure 1 , Figure 3 , Figure 5 and Figure 7 As shown, the support roller 221 has support roller connecting shafts 2211 at both ends that can be rotatably connected to the frame corresponding to the braiding machine body 10. The middle part is a cylindrical structure 2212. The upper half of the outer wall of the cylindrical structure 2212 is provided with multiple irregular ribs 2213. The lower half of the outer wall of the cylindrical structure 2212 is provided with the same number of irregular ribs 2213 in a mirror symmetrical manner with respect to the upper half. If one irregular rib 2213 in the upper half of the cylindrical structure 2212 is selected and another irregular rib 2213 in the lower half of the cylinder is determined to be mirror symmetrical to it, the projection on the plane is similar to the figure "eight". The multiple irregularly shaped ribs 2213 of the cylindrical structure 2212 in the middle part of the support roller 221, when in contact with the lower surface of the fabric 20 to be processed and continuously following the rolling, bidirectionally spread the fabric 20 in the width direction away from each other to prevent the fabric from wrinkling in the middle.

[0030] In one embodiment, such as Figures 1-6As shown, the fabric adding assembly 300 includes a folding module 310, a first ultrasonic welding module 320, and a fabric adding module 330. The folding module 310 includes two opposing first L-shaped folding structures 311 and a second L-shaped folding structure (not shown, but its structure is for reference only) located at both ends of the first support plate 12A in the second work station area 12 along the Y-axis, and two opposing first pressing rollers 312 and a second pressing roller (not shown due to viewing angle). The first pressing rollers 312 and the second pressing rollers are respectively sleeved on the pressing roller rotation shaft 313, and the pressing roller rotation shaft 313 is connected to the pressing roller drive electric motor located in the second work station area 12. The drive shaft of machine 314 is connected; the first ultrasonic welding module 320 includes a first ultrasonic welding array composed of multiple ultrasonic welding heads, and the first ultrasonic welding array is located below the first support plate 12A of the second work station area 12; above the support bar structure 12B of the second work station area 12, there are a first Y-direction fabric adding structure 331 and a second Y-direction fabric adding structure 332 that are parallel to each other and located at both ends of the length direction of the support bar structure 12B, forming the fabric adding module 330; wherein, if the central axis of each work station area of ​​the weaving machine body 10 along the length direction is in the X-axis direction from left to right, then the Y-axis direction of the second work station area 12 is perpendicular to the X-axis direction and parallel to the width direction of the second work station area 12.

[0031] In this embodiment, the distance between the first L-shaped hem structure 311 and the second L-shaped hem structure is less than the original width of the fabric 20 to be processed. When the fabric 20 to be processed passes through the area between the first L-shaped hem structure 311 and the second L-shaped hem structure, both ends along the width direction are bent by the first L-shaped hem structure 311 and the second L-shaped hem structure (which can be regarded as bending the upper and lower edges of the current processed fabric segment of the fabric 20). Then, the hem roller drive motor 314 drives the hem roller rotating shaft 313 to rotate, so that the first hem roller 312 and the second hem roller sleeved at both ends of the hem roller rotating shaft 313 apply a downward pressing hem force to the two ends of the fabric 20 to be processed along the length direction, and finally form the hem effect (see reference). Figure 8 The diagram shows the process of folding and adding fabric to the fabric 20 to be processed.

[0032] When the current processing segment of the fabric 20 to be processed is folded to thicken and reinforce the edges along its length, the first Y-axis fabric adding structure 331 and the second Y-axis fabric adding structure 332 in the fabric adding module 330 can respectively lay strips of fabric onto the left and right edge regions of the current processing segment of the fabric 20 to be processed. After the upper and lower edges of the current processing segment of the fabric 20 to be processed are bent and long strips of fabric are laid on the left and right edges, the first ultrasonic welding array in the first ultrasonic welding module 320, which consists of a matrix arrangement of multiple ultrasonic welding heads, is used to weld between different fabric layers, thereby increasing the thickness of the four edges of the current processing segment to facilitate the subsequent laying of the base structure for the threads.

[0033] In one embodiment, such as Figures 1-6 As shown, the wire bonding assembly 400 includes a vertical wire bonding module 410 and a horizontal wire bonding module 420. The vertical wire bonding module 410 is located in the third station area 13 near the second station area 12, and the horizontal wire bonding module 420 is located in the third station area 13 near the fourth station area 14. The vertical wire-laying welding module 410 includes a first wire storage structure 411, a vertical wire-laying structure 412, and a second ultrasonic welding array 413. The first wire storage structure 411 is used to store wires and is located at the topmost side along the width direction in the third work station area 13. The vertical wire-laying structure 412 is located above the fabric section of the fabric to be processed 20 that has been transported to the third work station area 13 and is used to lay multiple vertical wires on the upper surface of the fabric section. The second ultrasonic welding array 413 is located below the fabric section of the fabric to be processed 20 that has been transported to the third work station area 13 and is used to weld the fabric section and the multiple vertical wires laid on the upper surface to obtain an initial wire-welded fabric section. The wire-laying direction of the vertical wire-laying structure 412 is parallel to the Y-axis direction of the third work station area 13. The horizontal wire laying welding module 420 includes a second wire storage structure 421, a horizontal wire laying structure 422, and a third ultrasonic welding array 423. The second wire storage structure 421 is used to store wires and is located on the topmost side along the width direction in the third work station area 13. The horizontal wire laying structure 422 is located above the initial wire bonding processing fabric section that has been transported to the third work station area 13 and is used to lay multiple horizontal wires on the upper surface of the initial wire bonding processing fabric section. The third ultrasonic welding array 423 is located below the initial wire bonding processing fabric section that has been transported to the third work station area 13 and is used to weld the initial wire bonding processing fabric section and the multiple horizontal wires laid on the upper surface to obtain the wire-bonded fabric section. The wire laying direction of the horizontal wire laying structure 422 is parallel to the X-axis direction of the third work station area 13.

[0034] In this embodiment, the second ultrasonic welding array 413 and the third ultrasonic welding array 423 are the same as or similar to the first ultrasonic welding array in the first ultrasonic welding module 320. That is, the total number of ultrasonic welding heads and the corresponding matrix arrangement in each ultrasonic welding array can be determined according to the ultrasonic welding parameters that melt and weld the wire to the surface of the fabric. For example, the ultrasonic welding array set in the work area that requires higher ultrasonic welding power has a larger total number of ultrasonic welding heads, and the ultrasonic welding array set in the work area that requires lower ultrasonic welding power has a smaller total number of ultrasonic welding heads.

[0035] The vertical wire laying structure 412 and the horizontal wire laying structure 422 are similar in their specific implementations, with only the placement of some structures in the third work station area 13 differing. For example, a first wire buffer structure is provided between the first wire storage structure 411 and the vertical wire laying structure 412. The first wire buffer structure can be located in the third work station area 13 with one side facing the first wire storage structure 411 and the vertical wire laying structure 412 respectively. A second wire buffer structure is also provided between the second wire storage structure 421 and the horizontal wire laying structure 422. The second wire buffer structure can be located in the third work station area 13 with one side facing the vertical wire laying structure 412 and the other side facing the horizontal wire laying structure 422. Taking the wire routing path of the vertical wire laying and welding module 410 as an example, the wire is initially stored on the first wire storage structure 411, and the wire end is pulled out and first passes through the first wire buffer structure before being hooked onto the wire clamp of the vertical wire laying structure 412. The wire routing path on the horizontal wire laying and welding module 420 can refer to that of the vertical wire laying and welding module 410.

[0036] Taking the vertical laying of the wires in the vertical laying welding module 410 as an example, the vertical laying structure 412 in the vertical laying welding module 410 lays the two ends of multiple vertical and parallel wires at the upper and lower edges of the current processing fabric segment. The upper and lower edges of the current processing fabric segment are thickened by folding. Even if the wires are ultrasonically welded to the current processing fabric segment and there is some burning loss at the edge of the current processing fabric, the upper and lower edges of the fabric will be cut off afterward, which will not affect the overall processing quality of the fabric.

[0037] In practice, depending on the need for horizontal and vertical weaving of the fabric section, the vertical weaving welding module 410 and the horizontal weaving welding module 420 can be selectively used. Of course, to provide more options for the weaving direction, both the vertical weaving welding module 410 and the horizontal weaving welding module 420 can be set up simultaneously in the third work station area 13. If the fabric section only has a vertical weaving requirement (i.e., a weaving requirement parallel to the Y-axis direction of the third work station area 13), the horizontal weaving welding module 420 can be left unactivated. Similarly, if the fabric section only has a horizontal weaving requirement (i.e., a weaving requirement parallel to the X-axis direction of the third work station area 13), the vertical weaving welding module 410 can be left unactivated. The vertical thread-laying welding module 410 and the horizontal thread-laying welding module 420, with the above-described structure, no longer use a weaving template with positioning rivets for weaving patterns as in existing technologies. Instead, the threads are first laid on the upper surface of the fabric according to their respective custom laying routes, and then the threads are welded to the upper surface of the fabric by ultrasonic welding. Various patterns can be woven on the upper surface of the fabric through a nail-free processing method. Both the threads and the fabric 20 to be processed can be made of polyester, nylon, spandex (polyurethane fiber), TPU (thermoplastic polyurethane elastomer), TPEE (thermoplastic polyester elastomer), etc. The threads can specifically be monofilament, multifilament, or core-sheath structured yarns, and the cross-section of the threads can be circular, elliptical, triangular, polygonal, etc. When using the threads and the fabric 20 to be processed, the same or similar materials mentioned above can be used.

[0038] In one embodiment, such as Figures 1-6As shown, the vertical wire laying structure 412 includes a vertical wire laying structure frame 4121, a first wire laying drive motor 4122, a first lead screw and nut structure 4123, and a first wire laying clamping structure 4124. The first wire laying drive motor 4122 is located on the upper end face of the vertical wire laying structure frame 4121. The first lead screw of the first lead screw and nut structure 4123 is connected to the drive shaft of the first wire laying drive motor 4122, and the first nut of the first lead screw and nut structure 4123 is sleeved on the first lead screw. The first cylinder structure of the first wire laying clamping structure 4124 is fixed on the first nut, and each of the first telescopic rods of the multiple first cylinders in the first cylinder structure is provided with a first clamping head 41241. The horizontal wire laying structure 422 includes a horizontal wire laying structure frame 4221, a second wire laying drive motor 4222, a second lead screw and nut structure 4223, and a second wire laying clamping structure 4224. The second wire laying drive motor 4222 is located on the upper end face of the horizontal wire laying structure frame 4221. The second lead screw of the second lead screw and nut structure 4223 is connected to the drive shaft of the second wire laying drive motor 4222, and the second nut of the second lead screw and nut structure 4223 is sleeved on the second lead screw. The second cylinder structure of the second wire laying clamping structure 4224 is fixed on the second nut, and the second telescopic rods of the multiple second cylinders in the second cylinder structure are all provided with second clamping heads 42241.

[0039] In this embodiment, the vertical yarn laying structure 412 and the horizontal yarn laying structure 422 have the same structure, except that the length direction of the first lead screw and nut structure 4123 is parallel to the Y-axis direction of the braiding machine body 10, and the length direction of the second lead screw and nut structure 4223 is parallel to the X-axis direction of the braiding machine body 10. The power source in the vertical yarn laying structure 412 and the horizontal yarn laying structure 422 is the corresponding yarn laying drive motor, and both use the lead screw and nut structure as the movement track of the yarn laying clamping structure.

[0040] In one embodiment, such as Figures 1-6 As shown, the pattern weaving assembly 500 includes a first weaving module 510 and a second weaving module 520; the first weaving module 510 is located in the fourth work station area 14 near the third work station area 13, and the second weaving module 520 is located in the fourth work station area 14 near the fifth work station area 15. The first weaving module 510 includes a third thread storage structure 511, a first patterned weaving structure 512, and a fourth ultrasonic welding array 513. The third thread storage structure 511 is used to store threads and is located on the topmost side along the width direction in the fourth work station area 14. The first patterned weaving structure 512 is located above the welded fabric section that has been transported to the fourth work station area 14 and is used to weave multiple parallel threads in a free direction that are neither horizontal nor vertical on the upper surface of the welded fabric section. The fourth ultrasonic welding array 513 is located below the welded fabric section that has been transported to the fourth work station area 14 and is used to weld the welded fabric section and the multiple threads woven on the upper surface to obtain an initial woven patterned fabric section. The second weaving module 520 includes a fourth thread storage structure 521, a second pattern weaving structure 522, and a fifth ultrasonic welding array 523. The fourth thread storage structure 521 is used to store threads and is located on the topmost side along the width direction in the fourth work station area 14. The second pattern weaving structure 522 is located above the initial patterned fabric section that has been transported to the fourth work station area 14 and is used to weave multiple parallel threads in a free direction that are neither horizontal nor vertical on the upper surface of the initial patterned fabric section. The fifth ultrasonic welding array 523 is located below the initial patterned fabric section that has been transported to the fourth work station area 14 and is used to weld the initial patterned fabric section and the multiple threads woven on the upper surface to obtain the woven patterned fabric section.

[0041] In this embodiment, the first weaving module 510 and the second weaving module 520 included in the pattern weaving assembly 500 work on the same principle as the vertical laying and welding module 410 and the horizontal laying and welding module 420 included in the welding assembly 400. However, when the first weaving module 510 and the second weaving module 520 weave patterns on the fabric, they are not limited to horizontal and vertical threads. Instead, they can use the universal rotation structure on the first pattern weaving structure 512 and the second pattern weaving structure 522 to weave multiple parallel threads in free directions that are not horizontal or vertical on the fabric section that has been welded.

[0042] Furthermore, the fourth ultrasonic welding array 513 and the fifth ultrasonic welding array 523 are the same as or similar to the first ultrasonic welding array in the first ultrasonic welding module 320. That is, the total number of ultrasonic welding heads and the corresponding matrix arrangement in each ultrasonic welding array can be determined according to the ultrasonic welding parameters that melt and weld the wire to the surface of the fabric. For example, the ultrasonic welding array set in the work area that requires higher ultrasonic welding power has a larger total number of ultrasonic welding heads, and the ultrasonic welding array set in the work area that requires lower ultrasonic welding power has a smaller total number of ultrasonic welding heads.

[0043] In practice, the first weaving module 510 and the second weaving module 520 can be selectively set according to the need for free-direction thread weaving of corresponding patterns on the fabric segments with welded wires. For example, only the first weaving module 510 can be set, or both the first weaving module 510 and the second weaving module 520 can be set simultaneously. Of course, the more weaving modules set in the fourth work station area 14, the more fabric segments with welded wires can be woven in parallel at the same time, thereby improving the fabric weaving efficiency.

[0044] In one embodiment, such as Figures 1-6 As shown, the shaping processing component 600 includes a hot pressing module 610 and a cold pressing module 620: the hot pressing module 610 is located in the fifth work station area 15 near the fourth work station area 14, and the cold pressing module 620 is located in the fifth work station area 15 near the sixth work station area 16; the hot pressing module 610 is located above the woven patterned fabric segment and is used to perform hot pressing and shaping treatment on the upper surface of the woven patterned fabric segment to obtain an initial shaped fabric segment; the cold pressing module 620 is located above the initial shaped fabric segment and is used to perform cold pressing and shaping treatment on the upper surface of the initial shaped fabric segment to obtain the shaped fabric segment.

[0045] In this embodiment, the hot pressing module 610 includes a hot pressing module frame and a hot pressing head mounted on the frame. The hot pressing head can move upwards or downwards under the drive of the Y-axis drive motor of the hot pressing module on the frame. For example, when the hot pressing head is driven downwards and contacts the upper surface of the woven patterned fabric section, it can perform hot pressing and shaping processing. The hot pressing temperature of the hot pressing head can be flexibly adjusted according to the user's hot pressing requirements. The hot pressing module 610 can also perform embossing processing mainly because a printing machine can be installed at the top of the hot pressing module frame. The printing machine transports the print to be hot pressed onto the upper surface of the woven patterned fabric section, and the hot pressing head hot-presses the print onto the upper surface of the woven patterned fabric section. Simultaneously, the hot pressing also serves as a shaping function. The cold pressing module 620 has most of the same structure as the hot pressing module 610, except that the hot pressing module 610 uses a hot pressing head, while the cold pressing module 620 uses a cold pressing head and its operating temperature is lower than that of the hot pressing head.

[0046] In practice, depending on the need for hot pressing and cold pressing of the woven patterned fabric segment, hot pressing module 610 and cold pressing module 620 can be selectively set. For example, only hot pressing module 610 can be set, or only cold pressing module 620 can be set, or both hot pressing module 610 and cold pressing module 620 can be set at the same time.

[0047] In one embodiment, such as Figures 1-6 As shown, the cutting assembly 700 includes a cylinder-type fabric cutting module 710 and a discharge channel 720; the cylinder-type fabric cutting module 710 is located in the sixth work station area 16 near the fifth work station area 15, and is used to cut the pre-shaped fabric segment along the width direction; the height of the end of the ramp structure 721 in the discharge channel 720 near the cylinder-type fabric cutting module 710 is higher than the height of the other end of the ramp structure 721 located at the rightmost end of the weaving machine body 10.

[0048] In this embodiment, the cylinder-type fabric cutting module 710 in the cutting assembly 700 includes a cutting module frame and a cylinder module sleeved on a linear rod structure of the cutting module frame. A cutting head is connected to the bottom end of the cylinder module. The telescopic movement of the telescopic rod of the cylinder module allows it to drive the cutting head to cut the pre-shaped fabric segment along its width. The cut pre-shaped fabric segment automatically falls along the ramp structure 721 of the discharge channel 720 to a receiving frame placed on one side of the discharge channel 720. Each completed fabric segment can automatically slide into the receiving frame for centralized collection.

[0049] As can be seen, through the above-mentioned device, the fabric 20 to be processed can be transported sequentially to the fabric feeding component 300, the wire bonding component 400, the pattern weaving component 500, the shaping and processing component 600 and the cutting component 700 on the weaving machine body 10 for corresponding automated processing. The wire bonding component 400 and the pattern weaving component 500 perform nail-free weaving of patterns and designs on the fabric by laying or weaving the threads and then bonding them. There is no need to use a nailed weaving template for thread hanging and winding, which not only improves the weaving efficiency, but also reduces the cost of weaving flat woven products with different patterns.

[0050] This invention also provides a processing technology based on a continuous automated production device for a nailless shoe upper vein array, which is applied to the continuous automated production device for a nailless shoe upper vein array described in any of the foregoing embodiments. For example... Figure 9 As shown, the method includes steps S110 to S150.

[0051] S110. The fabric adding component adds fabric to the edge of the current processing fabric segment transported from the roll assembly by the feeding component to obtain the fabric segment with added fabric. S120. The wire bonding assembly performs vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly to obtain the fabric segment with wire bonding. S130. The pattern weaving assembly performs pattern weaving and ultrasonic welding on the pre-welded fabric section transported by the feeding assembly to obtain a woven patterned fabric section. S140. The shaping and processing component performs hot pressing and / or cold pressing on the woven patterned fabric segment transported by the feeding component to obtain a shaped fabric segment. S150, the cutting component cuts the pre-shaped processed fabric segment transported by the feeding component and outputs a completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0052] In this embodiment, please continue to refer to Figures 1-8 The fabric 20 to be processed is wound in multiple turns from the inner to the outer ring on the roll 110 of the roll assembly 100 of the nailless shoe upper vein array continuous automated production device. Instead of setting a drive motor to drive the roll 110 to rotate for automatic transport and unloading of the fabric, the first end of the fabric 20 to be processed (which can be regarded as its head end) is pulled out and then passed through multiple sets of fabric transport rollers 210 and multiple support rollers 220 distributed and parallel to each other along the length direction of the knitting machine body 10 on the feeding assembly 200 until it is fixed on the fabric transport roller 211 and support roller 221 at the rightmost end of the knitting machine body 10. This means that the first section of fabric does not need to be processed and is only used for the initial pulling and fixing of the fabric.

[0053] After completing the above initial operations, the roll assembly 100 based on the nailless shoe upper vein array continuous automated production device can be powered on, and the weaving process will begin as follows (the following process only describes the complete processing of the first section of the fabric 20 to be processed; the processing of the second, third and final sections of the fabric 20 to be processed are all based on the complete process of the first section to be processed): 1) The fabric adding component 300 adds fabric to the edge of the first section of fabric to be processed in the fabric 20 transported by the feeding component 200, i.e. the current processing section of fabric, to reinforce the fabric, and obtain the processed fabric section with added fabric. 2) The wire bonding assembly 400 performs vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly 200 in the third work station area 13 to obtain the wire-bonded fabric segment. 3) The pattern weaving component 500 performs pattern weaving and ultrasonic welding on the pre-welded fabric segment transported by the feeding component 200 in the fourth work station area 14 to obtain a woven patterned fabric segment. 4) The shaping and processing component 600 performs hot pressing and / or cold pressing on the woven patterned fabric segment transported by the feeding component 200 in the fifth work station area 15 to obtain a shaped fabric segment. 5) The cutting component 700 cuts the pre-shaped processed fabric segment transported by the feeding component 200 in the sixth work station area 16 and outputs the completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

[0054] Since the first, second, and final sections of fabric 20 to be processed are initially continuous and uncut (the aforementioned multiple sections of fabric are automatically divided into equal processing lengths by a continuous automated production device based on a nail-free upper vein array, and there is no need to mark the fabric 20 initially), when the fabric adding component 300 completes the edge thickening and reinforcement of the first section of fabric and transports it to the third work station area 13, the second section of fabric is just being transported to the fabric adding component 300 for edge thickening and reinforcement. In other words, it is possible to control that each adjacent section of fabric 20 to be processed is always one process apart. Through this weaving method, multiple sections of fabric are essentially processed simultaneously, rather than each section of fabric completing all processing steps before the next adjacent section undergoes the same processing steps, thus improving weaving efficiency.

[0055] The wire bonding assembly 400 and the pattern weaving assembly 500 process the fabric sections to be processed without using a weaving template with positioning rivets to weave the fabric into corresponding patterns, as is done in the prior art. Instead, the threads are first laid on the upper surface of the fabric according to their respective custom laying routes, and then the threads are welded to the upper surface of the fabric by ultrasonic welding. Various patterns can be woven on the upper surface of the fabric through a nail-free processing method.

[0056] Moreover, after each piece of fabric is cut by the cutting component 700, it can automatically fall from the discharge channel 720 of the cutting component 700. If a receiving frame is placed on the side of the weaving machine body 10 near the discharge channel 720, each piece of fabric that has completed the complete processing can automatically slide into the receiving frame for centralized collection.

[0057] The present invention also provides a woven fabric, wherein at least one woven layer of the woven fabric is obtained by the processing technology of a continuous automated production device based on a nailless shoe upper vein array as described in any of the foregoing embodiments.

[0058] Specifically, the woven fabric produced using the processing technology of the nailless shoe upper vein array continuous automated production device described in this application can be used as a woven material to make shoe uppers, etc.

[0059] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and these modifications or substitutions should all be covered within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A continuous automated production device based on a nailless shoe upper vein array, characterized in that, It includes a braiding machine body, a winding assembly, a feeding assembly, a fabric feeding assembly, a wire bonding assembly, a pattern braiding assembly, a shaping and processing assembly, and a cutting assembly; the braiding machine body includes, from left to right, a first work station area, a second work station area, a third work station area, a fourth work station area, a fifth work station area, and a sixth work station area. The roll assembly is located in the first work station area and is used as the initial storage station for the fabric to be processed; The feeding component is located on the body of the weaving machine and is used to transport the fabric to be processed on the roll component to the fabric feeding component, the wire bonding component, the pattern weaving component, the shaping and processing component and the cutting component for corresponding processing in sequence; The fabric adding component is located in the second work station area and is used to add fabric to the edge of the current processing fabric segment of the fabric to be processed transported by the feeding component to thicken and reinforce the fabric, so as to obtain the processed fabric segment with added fabric. The wire bonding assembly is located in the third work station area and is used to perform vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly to obtain the fabric segment with wire bonding. The pattern weaving component is located in the fourth work station area and is used to perform pattern weaving and ultrasonic welding on the wire-welded fabric section transported by the feeding component to obtain a woven patterned fabric section. The shaping and processing component is located in the fifth work station area and is used to perform hot pressing and shaping treatment and / or cold pressing and shaping treatment on the woven patterned fabric segment transported by the feeding component to obtain the shaped fabric segment. The cutting component is located in the sixth work station area and is used to cut the pre-shaped processed fabric segment transported by the feeding component and output the completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

2. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The roll assembly includes a roll drum, a guide roller module, and a web guide device arranged sequentially from left to right in the first work station area; both ends of the roll drum are rotatably connected to the roll drum connection structure in the first work station area, and the roll drum is initially wound with fabric to be processed; the guide roller module includes multiple guide rollers arranged in parallel, which are distributed sequentially from left to right on the inner wall of the first work station area and have different setting heights; the web guide device is used to correct the current processing section of the fabric to be processed that has passed through the guide roller module and align it with the fabric loading assembly.

3. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The feeding assembly includes multiple sets of fabric transport rollers distributed parallel to each other along the length of the knitting machine body, and multiple support rollers distributed parallel to each other along the length of the knitting machine body. Each of the multiple sets of fabric transport rollers has multiple protruding structures evenly distributed on its outer wall and located above the fabric to be processed, used to puncture the edges of the fabric and to transport the fabric to be processed sequentially to each workstation area of ​​the knitting machine body from left to right by rotation. Each of the multiple support rollers is located below the fabric to be processed and spaced apart from each of the multiple sets of fabric transport rollers, used to support the lower surface of the fabric to be processed and provide bidirectional spreading forces in opposite directions along the width of the fabric.

4. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The fabric-adding assembly includes a folding module, a first ultrasonic welding module, and a fabric-adding module. The folding module includes two opposing first L-shaped folding structures and a second L-shaped folding structure located at opposite ends of the first support plate in the second work station area along the Y-axis, and two opposing first and second pressing rollers located at opposite ends of the first support plate in the second work station area along the Y-axis. The first and second pressing rollers are respectively sleeved on pressing roller rotating shafts, and the pressing roller rotating shafts are connected to the drive shaft of a pressing roller drive motor located in the second work station area. The first ultrasonic welding... The assembly includes a first ultrasonic welding array composed of multiple ultrasonic welding heads, and the first ultrasonic welding array is located below the first support plate in the second work station area; above the support bar structure in the second work station area, there are a first Y-direction fabric adding structure and a second Y-direction fabric adding structure that are parallel to each other and located at both ends of the length direction of the support bar structure, forming the fabric adding module; wherein, if the central axis of each work station area along the length direction of the weaving machine body is in the X-axis direction from left to right, then the Y-axis direction of the second work station area is perpendicular to the X-axis direction and parallel to the width direction of the second work station area.

5. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The wire bonding assembly includes a vertical wire laying welding module and a horizontal wire laying welding module. The vertical wire laying welding module is located in the third station area near the second station area, and the horizontal wire laying welding module is located in the third station area near the fourth station area. The vertical wire-laying welding module includes a first wire storage structure, a vertical wire-laying structure, and a second ultrasonic welding array. The first wire storage structure stores the wires and is located at the topmost side along the width direction in the third work station area. The vertical wire-laying structure is located above the fabric section of the fabric to be processed that has been transported to the third work station area and is used to lay multiple vertical wires on the upper surface of the fabric section. The second ultrasonic welding array is located below the fabric section of the fabric to be processed that has been transported to the third work station area and is used to weld the fabric section and the multiple vertical wires laid on its upper surface to obtain an initial wire-welded fabric section. The wire-laying direction of the vertical wire-laying structure is parallel to the Y-axis direction of the third work station area. The horizontal wire-laying welding module includes a second wire storage structure, a horizontal wire-laying structure, and a third ultrasonic welding array. The second wire storage structure is used to store wires and is located on the topmost side along the width direction in the third work station area. The horizontal wire-laying structure is located above the initial wire-laying fabric section that has been transported to the third work station area and is used to lay multiple horizontal wires on the upper surface of the initial wire-laying fabric section. The third ultrasonic welding array is located below the initial wire-laying fabric section that has been transported to the third work station area and is used to weld the initial wire-laying fabric section and the multiple horizontal wires laid on its upper surface to obtain the wire-laid fabric section. The wire-laying direction of the horizontal wire-laying structure is parallel to the X-axis direction of the third work station area.

6. The continuous automated production device based on a nailless shoe upper vein array according to claim 5, characterized in that, The vertical wire laying structure includes a vertical wire laying structure frame, a first wire laying drive motor, a first lead screw and nut structure, and a first wire laying clamping structure; the first wire laying drive motor is located on the upper end face of the vertical wire laying structure frame; The first lead screw of the first lead screw nut structure is connected to the drive shaft of the first wire laying drive motor, and the first nut of the first lead screw nut structure is sleeved on the first lead screw; the first cylinder structure of the first wire laying clamping structure is fixed on the first nut, and the first telescopic rods of the multiple first cylinders in the first cylinder structure are all provided with first clamping heads. The horizontal wire laying structure includes a horizontal wire laying structure frame, a second wire laying drive motor, a second lead screw and nut structure, and a second wire laying clamping structure; the second wire laying drive motor is located on the upper end face of the horizontal wire laying structure frame; The second lead screw of the second lead screw nut structure is connected to the drive shaft of the second wire laying drive motor, and the second nut of the second lead screw nut structure is sleeved on the second lead screw; the second cylinder structure of the second wire laying clamping structure is fixed on the second nut, and the second telescopic rods of the multiple second cylinders in the second cylinder structure are all provided with second clamping heads.

7. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The pattern weaving assembly includes a first weaving module and a second weaving module; the first weaving module is located in the fourth work station area near the third work station area, and the second weaving module is located in the fourth work station area near the fifth work station area. The first weaving module includes a third thread storage structure, a first patterned weaving structure, and a fourth ultrasonic welding array. The third thread storage structure is used to store threads and is located on the topmost side along the width direction in the fourth work station area. The first patterned weaving structure is located above the welded fabric section that has been transported to the fourth work station area and is used to weave multiple parallel threads in a free direction that are neither horizontal nor vertical on the upper surface of the welded fabric section. The fourth ultrasonic welding array is located below the welded fabric section that has been transported to the fourth work station area and is used to weld the welded fabric section and the multiple threads woven on the upper surface to obtain an initial woven patterned fabric section. The second weaving module includes a fourth thread storage structure, a second pattern weaving structure, and a fifth ultrasonic welding array. The fourth thread storage structure is used to store threads and is located on the topmost side along the width direction in the fourth work station area. The second pattern weaving structure is located above the initial patterned fabric section that has been transported to the fourth work station area and is used to weave multiple parallel threads in a free direction that are neither horizontal nor vertical on the upper surface of the initial patterned fabric section. The fifth ultrasonic welding array is located below the initial patterned fabric section that has been transported to the fourth work station area and is used to weld the initial patterned fabric section and the multiple threads woven on the upper surface to obtain the woven patterned fabric section.

8. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The shaping and processing components include a hot pressing module and a cold pressing module: the hot pressing module is located in the fifth work station area near the fourth work station area, and the cold pressing module is located in the fifth work station area near the sixth work station area; the hot pressing module is located above the woven patterned fabric segment and is used to perform hot pressing and shaping processing on the upper surface of the woven patterned fabric segment to obtain an initial shaped fabric segment; the cold pressing module is located above the initial shaped fabric segment and is used to perform cold pressing and shaping processing on the upper surface of the initial shaped fabric segment to obtain the shaped fabric segment.

9. The continuous automated production device based on a nailless shoe upper vein array as described in claim 1, characterized in that, The cutting assembly includes a cylinder-type fabric cutting module and a discharge channel; the cylinder-type fabric cutting module is located in the sixth work station area near the fifth work station area, and is used to cut the pre-shaped fabric segment along the width direction; the height of the ramp structure in the discharge channel at the end near the cylinder-type fabric cutting module is higher than the height of the other end of the ramp structure located at the rightmost end of the weaving machine body.

10. A processing technology based on a continuous automated production device for nail-free shoe upper vein array, characterized in that, The process is applied to the continuous automated production apparatus based on a nailless shoe upper vein array as described in any one of claims 1-9; the processing technology includes: The fabric adding component adds fabric to the edges of the current processing section of the fabric to be processed transported from the roll assembly by the feeding component to thicken and reinforce the fabric, resulting in a processed fabric section with added fabric. The wire bonding assembly performs vertical wire laying welding and / or horizontal wire laying welding on the fabric segment transported by the feeding assembly to obtain the fabric segment with wire bonding. The pattern weaving component performs pattern weaving and ultrasonic welding on the pre-welded fabric section transported by the feeding component to obtain a woven patterned fabric section. The shaping and processing component performs hot pressing and / or cold pressing on the woven patterned fabric segment transported by the feeding component to obtain a shaped fabric segment; The cutting component cuts the pre-shaped processed fabric segment transported by the feeding component and outputs a completed processed fabric segment corresponding to the pre-shaped processed fabric segment.

Images