Sesame walnut black bean powder and production process thereof

Abstract

The application discloses a sesame walnut black bean powder and a production process thereof, relates to the technical field of meal replacement powder processing, and is characterized in that the sesame walnut black bean powder is prepared from the following raw materials in proportion by weight: 20-30 parts of sesame, 15-20 parts of black beans, 5-10 parts of black rice, 4-6 parts of walnut kernels, 1-3 parts of black mulberries, 2-6 parts of purified konjac powder, 1-3 parts of red dates and 1-2 parts of chia seeds. The application further discloses a production process of the sesame walnut black bean powder. The sesame walnut black bean powder is prepared by mixing black mulberries and chia seeds and other nutritional auxiliary materials, crushing the mixture into powder and then preparing the sesame walnut black bean powder. The sesame walnut black bean powder can not only enhance the taste, but also provide more nutrients required by human bodies. The food material formula is healthy and balanced in nutrition, can meet the daily nutritional requirements of human bodies, is suitable for the fast-paced modern life, and is improved in crushing and screening of raw materials during processing. The dispersion effect of the powdered raw materials is better during production.

Description

Technical Field

[0001] This invention relates to the field of meal replacement powder processing technology, specifically to a sesame, walnut, and black bean powder and its production process. Background Technology

[0002] Sesame, walnut, and black bean powder is a commonly used meal replacement powder. It is a nutritious food, usually made from a mixture of black sesame seeds, walnuts, and black beans.

[0003] However, as people's living standards improve, their nutritional needs for food are constantly changing. Existing sesame, walnut, and black bean powder cannot meet the demands of modern people's fast-paced lifestyles. Therefore, a more nutritious and conveniently prepared sesame, walnut, and black bean powder is needed. The production of sesame, walnut, and black bean powder requires mixing and grinding various raw materials into a fine powder that can pass through a 20-mesh sieve. During the grinding and sieving process, a large number of raw material particles accumulate and are squeezed together laterally. This squeezing also causes static friction in the vertical direction. This static friction leads to static electricity between the powder particles, causing them to clump together. Consequently, some of these clumps cannot move downwards and pass through the sieve. Therefore, a sesame, walnut, and black bean powder and its production process were designed to solve the aforementioned problems. Summary of the Invention

[0004] The purpose of this invention is to provide a sesame, walnut, and black bean powder and its production process to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a sesame, walnut, and black bean powder, wherein the sesame, walnut, and black bean powder is made from the following raw materials in the indicated weight ratios: 20-30 parts black sesame, 15-20 parts black beans, 5-10 parts black rice, 4-6 parts walnut kernels, 1-3 parts black mulberries, 2-6 parts purified konjac powder, 1-3 parts red dates, and 1-2 parts chia seeds.

[0006] A production process for sesame, walnut, and black bean powder includes the following steps;

[0007] Step 1: Preparation of raw materials. After washing and drying the black rice and black beans, cook them separately in the microwave. The black rice is microwaved at a temperature of 170-190℃ for 25-35 minutes, and then cooked in a wok for 40-50 minutes at a temperature of 230-250℃. The black beans are microwaved at a temperature of 235-245℃ and a frequency of 20-24 Hz.

[0008] Step 2: Preparation of auxiliary materials. Chia seeds, walnut kernels and black mulberries are dried in a microwave for 20-30 minutes at a temperature of 50-60℃. The red dates are then sliced ​​using a slicer to a thickness of 0.1-0.2cm.

[0009] Step 3: Put the prepared purified konjac powder, raw materials, and auxiliary materials into a mixer and mix them together for 45-50 minutes. Use a crushing device to crush the mixed raw materials into powder. During the crushing process, feed the raw materials into the crushing device gradually until the raw materials are crushed. Then, filter the powder through a sieve to obtain the semi-finished raw material powder.

[0010] Step 4: Put the black sesame seeds and the semi-finished raw material powder mentioned in Step 3 into a mixer and mix for 0.5-1 hour to obtain the finished product;

[0011] Step 5: Send the finished product into the ultraviolet sterilization equipment for ultraviolet sterilization treatment for 0.5-1 hour. Then, use a packaging machine to package the finished product and pack it after packaging.

[0012] In a further embodiment, the sieve mesh size in step three is 20 mesh.

[0013] In a further embodiment, the purified konjac powder is purified by air separation and then by sieve with a mesh size of 40.

[0014] In a further embodiment, the black sesame seeds are stir-fried in a wok at a high temperature for 30-35 minutes, and then mixed with 5ml of sesame oil and ground in a grinder to make black sesame paste.

[0015] In a further embodiment, the crushing device includes a fixed frame, a screening frame is installed at the bottom of the fixed frame, mounting rings are fixedly connected to both sides of the upper end of the screening frame, a screening screen is fixedly connected between the mounting rings, a grinding component is fixedly connected to the middle of the bottom end of the fixed frame, and auxiliary components are installed on both sides of the grinding component.

[0016] In a further embodiment, the upper end of the fixed frame is fixedly connected to the mounting frame, the upper end of the mounting frame is fixedly connected to the feed hopper, the feed hopper is equipped with a crushing component, the crushing component includes two crushing rollers that are installed and rotated inside the mounting frame, the two crushing rollers mesh with each other, the front part of the two crushing rollers is fixedly connected to a drive motor, the drive motor is fixedly installed on the mounting frame, and the lower end of the two crushing rollers is provided with a distributing roller, the distributing roller is rotatably connected to the inner wall of the mounting frame.

[0017] In a further embodiment, the grinding assembly includes a servo motor, the lower end of which is fixedly connected to the middle of the bottom of the screening frame, the output end of which is fixedly connected to a mounting column, the upper end of which is fixedly connected to a grinding ring, and the middle of the upper end of the grinding ring is fixedly connected to a grinding table, which is located inside the mounting frame. The lower inner wall of the mounting frame is adapted to the grinding table, and the lower end of the mounting frame is fixedly connected to an auxiliary ring, which is adapted to the grinding ring.

[0018] In a further embodiment, the auxiliary component includes a first bevel gear, which is fixedly installed at the output end of a servo motor, and the output end of the servo motor passes through the middle of the first bevel gear. The two sides of the first bevel gear mesh with a second bevel gear. A mounting rod is fixedly connected to the middle of the side of the second bevel gear away from the first bevel gear, and a push rod is fixedly connected to the side of the mounting rod away from the second bevel gear.

[0019] In a further embodiment, the inner mounting ring is fixedly connected to a support ring on the side near the center of the fixed frame.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] This invention relates to a sesame, walnut, and black bean powder and its production process. By mixing sesame, walnut, and black bean powder with various auxiliary ingredients such as red dates, black mulberries, and chia seeds and grinding them into powder, the powder not only enhances the taste but also provides more of the nutrients needed by the human body. The ingredient formula is healthy and nutritionally balanced, meeting the daily nutritional needs of the human body and suitable for quick consumption by people with tight schedules.

[0022] By using the set grinding table and grinding ring, the raw materials can be continuously ground. As the material size continues to decrease during the grinding process, the material is fed out and grinding continues. This avoids the situation where some materials are mixed together and cannot be ground. Furthermore, the conical grinding table and grinding ring allow the raw materials to be fed out from different positions on the grinding ring, avoiding the problem of raw materials accumulating and being unable to pass through the screen.

[0023] The auxiliary components drive the installation ring and the screening screen to shake continuously, so that after the raw material falls from the grinding ring into the screening screen, the raw material on the screening screen is shaken and dispersed, avoiding the situation where a large number of raw material powder particles accumulate together and are squeezed against each other laterally, preventing the raw material powder particles from moving downward through the screen. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0025] Figure 2 This is a schematic cross-sectional view of the main structure of the present invention;

[0026] Figure 3 This is a cross-sectional schematic diagram of the mounting ring and support ring of the present invention;

[0027] Figure 4 This is a schematic diagram of the structure of the grinding ring and grinding table of the present invention.

[0028] In the diagram: 1. Fixed frame; 2. Mounting frame; 3. Feed hopper; 4. Screening frame; 5. Mounting ring; 6. Screening mesh; 7. Servo motor; 71. First bevel gear; 72. Second bevel gear; 8. Mounting column; 9. Grinding ring; 10. Grinding table; 11. Auxiliary ring; 12. Mounting rod; 13. Push rod; 14. Support ring; 15. Crushing roller; 16. Drive motor; 17. Distributing roller. Detailed Implementation

[0029] The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] This embodiment provides a production process for sesame, walnut, and black bean powder. The sesame, walnut, and black bean powder is made from the following raw materials in the indicated weight ratios: 20-30 parts black sesame, 15-20 parts black beans, 5-10 parts black rice, 4-6 parts walnut kernels, 1-3 parts black mulberries, 2-6 parts purified konjac powder, 1-3 parts red dates, and 1-2 parts chia seeds.

[0031] A production process for sesame, walnut, and black bean powder includes the following steps;

[0032] Step 1: Raw material preparation. Wash and dry black rice and black beans, then microwave them separately. Microwave the black rice at 170-190℃ for 25-35 minutes, then cook it in a wok for 40-50 minutes at 230-250℃. Microwave the black beans at 235-245℃ at 20-24Hz. Step 2: Preparation of auxiliary materials. Microwave the chia seeds, walnuts, and black mulberries for 20-30 minutes at 50-60℃. Slice the red dates using a slicer to a thickness of 0.1-0.2cm. Step 3: Combine the prepared purified konjac powder, raw materials, and auxiliary materials. The raw materials are mixed together in a mixer for 45-50 minutes. A pulverizing device is used to break the mixture into powder. During pulverization, the raw materials are gradually fed into the pulverizing device until they are completely crushed. The powder is then filtered through a sieve to obtain a semi-finished raw material powder. The purified konjac powder is then purified using an air separator and a sieve with a mesh size of 40. Step four: Black sesame seeds and the semi-finished raw material powder from step three are mixed in a mixer for 0.5-1 hour to obtain the finished product. Step five: The finished product is sent to an ultraviolet sterilization device for 0.5-1 hour of ultraviolet sterilization. The finished product is then packaged using a packaging machine.

[0033] Roast black sesame seeds in a wok until cooked through, stirring constantly for 30-35 minutes. Then mix the black sesame seeds with 5ml of sesame oil and grind them in a grinder to make black sesame paste.

[0034] When mixing and pulverizing raw materials and auxiliary materials, commonly used pulverizing equipment (such as the mechanical pulverizing equipment in the food processing field disclosed in CN211801359U) cannot rapidly pulverize multiple raw materials simultaneously, resulting in insufficient pulverization. Therefore, this invention provides a pulverizing device for the production of sesame, walnut, and black bean powder. The pulverizing device includes a fixed frame 1 and a mounting frame 2. The mounting frame 2 is fixed to the upper end of the fixed frame 1, and the shape of the mounting frame 2 is as follows: Figure 2 As shown;

[0035] A grinding assembly is installed in the center of the fixed frame 1. The grinding assembly includes a servo motor 7, a mounting post 8, a grinding ring 9, and a grinding table 10. The lower end of the servo motor 7 is fixedly installed at the bottom of the fixed frame 1, with the output end of the servo motor 7 facing upwards and fixedly connected to the mounting post 8. The upper end of the mounting post 8 is fixedly installed with the grinding ring 9, and the grinding table 10 is fixedly connected to the middle of the upper end of the grinding ring 9. The shape of the grinding table 10 is as follows: Figure 4As shown, it is conical with a spherical upper surface. The mounting frame 2 has a through groove inside, and the lower end of the through groove is also set into a conical shape to match the grinding table 10. The gap between the through groove and the grinding table 10 gradually decreases from top to bottom. The outer surface of the grinding table 10 and the inner wall of the through groove are rough surfaces. An auxiliary ring 11 is fixedly connected to the lower end of the mounting frame 2. Both the auxiliary ring 11 and the grinding ring 9 are provided with several grinding balls.

[0036] The servo motor 7 drives the mounting column 8 to rotate, which in turn drives the grinding ring 9 and the grinding table 10 to rotate. Raw material rolling down from the top of the grinding table 10 gradually descends along its conical surface. The rotating grinding table 10 grinds the material trapped within it against the rough surface of the groove. As the material is ground, it gradually shrinks and continues to be ground as the gap shortens, eventually turning into powder. Grinding balls are located between the grinding ring 9 and the auxiliary ring 11. When material falls onto the surface of the grinding ring 9, it is further ground by the grinding balls on the adjacent surfaces of the auxiliary ring 11 and the grinding ring 9, resulting in powder. The grinding table 10 and grinding ring 9 allow for continuous grinding of the raw material. Furthermore, as the material size decreases during grinding, the material is fed back and ground continuously, preventing material from clustering together and becoming unprocessed.

[0037] The conical grinding table 10 and grinding ring 9 are designed to allow the raw materials to be fed from different positions on the grinding ring 9, thus avoiding the situation where the raw materials accumulate and cannot pass through the screen.

[0038] After the raw materials are ground into fine powder, they need to be sieved. However, when the raw material powder is directly sieved, a large number of raw material powder particles accumulate together, causing lateral mutual compression. This compression also leads to static friction in the vertical direction. Because static friction causes static electricity to be generated between the powder particles, they are attracted together and clump together. Therefore, some of the clumps of raw material powder particles cannot move downwards and pass through the sieve. To solve this problem, a sieving frame 4 is installed inside the fixed frame 1. The sieving frame 4 is used to collect the ground raw materials. The sieving frame 4 is an arc-shaped frame. Figure 3 As shown, mounting rings 5 ​​are slidably connected to the two arc-shaped walls at the upper end of the screening frame 4. A screening mesh 6 is fixedly connected to one side of the two mounting rings 5, which are close to each other. The screening mesh 6 is also annular, and its mesh size is 20 mesh. The screening mesh 6 is used to screen the falling raw material powder. A first bevel gear 71 is installed at the output end of the servo motor 7. A second bevel gear 72 meshes with both sides of the first bevel gear 71. A mounting rod 12 is fixedly connected to the middle of the side of the second bevel gear 72 away from the first bevel gear 71. The other end of the mounting rod 12 is fixedly connected to a push rod 13. In the initial state, as shown... Figure 2As shown, one end of the push rod 13 faces downward. The mounting rod 12, the push rod 13, the first bevel gear 71, and the second bevel gear 72 form an auxiliary assembly. The inner mounting ring 5 is fixedly connected to the support ring 14, which is located directly above the push rod 13.

[0039] The auxiliary components cause the mounting ring 5 and the screening screen 6 to vibrate continuously, so that the raw material falls from the grinding ring 9 onto the screening screen 6. The raw material on the screening screen 6 is dispersed after being shaken, which avoids a large number of raw material powder particles accumulating together and causing them to be squeezed laterally, preventing the raw material powder particles from moving downward through the screen.

[0040] When the servo motor 7 drives the mounting column 8 to rotate, the servo motor 7 also drives the first bevel gear 71 to rotate. The first bevel gear 71 drives the second bevel gear 72 to rotate, which in turn drives the mounting rod 12 to rotate. The mounting rod 12 drives the push rod 13 on one side to rotate, and the push rod 13 rotates around the center of the mounting rod 12. When the push rod 13 rotates to the upper end, it pushes the upper support ring 14, causing the support ring 14 to rise slightly and drive the mounting ring 5 and the screening screen 6 to rise. When the push rod 13 continues to rotate to the lower end and separates from the support ring 14, the support ring 14 and the mounting ring 5 descend again. In this reciprocating cycle, the screening screen 6 is continuously shaken by this state, thereby shaking off and screening the raw material powder, preventing a large number of raw material powder particles from accumulating together and causing them to be squeezed laterally, thus preventing the raw material powder particles from moving downwards and passing through the screen.

[0041] After screening using the screening mesh 6, the raw material powder entering the bottom of the screening frame 4 needs to be transported. Correspondingly, discharge ports need to be opened on both sides of the screening frame 4. Correspondingly, through ports are opened on both sides of the fixed frame 1 at the positions corresponding to the discharge ports, for connecting other transport pipes or transport equipment to the discharge ports and transporting the raw materials ground into powder.

[0042] The upper end of the mounting frame 2 is fixedly connected to the feed hopper 3, which communicates with the through groove. A crushing assembly is installed inside the feed hopper 3, comprising a crushing roller 15, a distributing roller 17, and a drive motor 16. Two crushing rollers 15 are provided, positioned one in front of the other, and mesh with each other. The crushing rollers 15 are rotatably mounted on the inner wall of the through groove of the mounting frame 2. The front of each crushing roller 15 is fixedly connected to the output end of the drive motor 16, which is mounted on the outer wall of the mounting frame 2. Figure 1 As shown; the raw material is poured into the mounting frame 2 through the feed hopper 3, and the crushing roller 15 is rotated by the drive motor 16, wherein the crushing roller 15 is rotated by the drive motor 16. Figure 2As shown, the crushing roller 15 located on the left side of the channel rotates clockwise, while the crushing roller 15 located on the right side of the channel rotates counterclockwise. The raw material passes between the two crushing rollers 15 and is crushed by the compression of the two crushing rollers 15. Specifically, the distance between the two crushing rollers 15 allows black rice and chia seeds to pass directly, while larger particles such as red dates and walnut kernels are crushed by the compression of the crushing rollers 15.

[0043] By directly filtering smaller particles such as black rice and purple rice, and crushing larger particles such as red date slices and walnut kernels, the particle size of these materials is made similar to that of black rice and other materials. This facilitates subsequent grinding and prevents smaller particles from occupying the crushing space, thus preventing larger particles from being effectively crushed.

[0044] Furthermore, a dividing roller 17 is rotatably installed directly below the two crushing rollers 15. When the raw material falls between the two crushing rollers 15, it is obstructed by the dividing roller 17, causing the raw material to fall from both sides, thus classifying the raw material and preventing the accumulation of raw material in the same position, which would make grinding and screening inconvenient.

[0045] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sesame, walnut, and black bean powder, characterized in that: The sesame, walnut, and black bean powder is made from the following ingredients in the indicated weight ratios: 20-30 parts black sesame, 15-20 parts black beans, 5-10 parts black rice, 4-6 parts walnut kernels, 1-3 parts black mulberries, 2-6 parts purified konjac powder, 1-3 parts red dates, and 1-2 parts chia seeds.

2. The production process of the sesame, walnut, and black bean powder according to claim 1, characterized in that, Includes the following steps; Step 1: Preparation of raw materials. After washing and drying the black rice and black beans, cook them separately in the microwave. The black rice is microwaved at a temperature of 170-190℃ for 25-35 minutes, and then cooked in a wok for 40-50 minutes at a temperature of 230-250℃. The black beans are microwaved at a temperature of 235-245℃ and a frequency of 20-24 Hz. Step 2: Preparation of auxiliary materials. Chia seeds, walnut kernels and black mulberries are dried in a microwave for 20-30 minutes at a temperature of 50-60℃. The red dates are then sliced ​​using a slicer to a thickness of 0.1-0.2cm. Step 3: Put the prepared purified konjac powder, raw materials, and auxiliary materials into a mixer and mix them together for 45-50 minutes. Use a crushing device to crush the mixed raw materials into powder. During the crushing process, feed the raw materials into the crushing device gradually until the raw materials are crushed. Then, filter the powder through a sieve to obtain the semi-finished raw material powder. Step 4: Put the black sesame seeds and the semi-finished raw material powder mentioned in Step 3 into a mixer and mix for 0.5-1 hour to obtain the finished product; Step 5: Send the finished product into the ultraviolet sterilization equipment for ultraviolet sterilization treatment for 0.5-1 hour. Then, use a packaging machine to package the finished product and pack it after packaging.

3. The production process of sesame, walnut, and black bean powder according to claim 2, characterized in that: The sieve mesh size in step three is 20 mesh.

4. The production process of sesame, walnut, and black bean powder according to claim 2, characterized in that: The purified konjac powder is purified by air separation and then further purified by sieve with a mesh size of 40.

5. The production process of sesame, walnut, and black bean powder according to claim 2, characterized in that: The black sesame seeds are stir-fried in a wok at a constant temperature for 30-35 minutes. Then, they are mixed with 5ml of sesame oil and crushed in a grinder to make black sesame paste.

6. The production process of sesame, walnut, and black bean powder according to claim 2, characterized in that: The crushing device in step four includes a fixed frame (1), a screening frame (4) is installed at the bottom of the fixed frame (1), mounting rings (5) are fixedly connected to both sides of the upper end of the screening frame (4), a screening screen (6) is fixedly connected between the mounting rings (5), a grinding component is fixedly connected to the middle of the bottom end of the fixed frame (1), and auxiliary components are installed on both sides of the grinding component. The auxiliary component pushes the mounting ring (5) up, causing the screening screen (6) to vibrate, thus dispersing the accumulated finished powder and allowing it to pass through the screening screen (6).

7. The production process of sesame, walnut, and black bean powder according to claim 6, characterized in that: The upper end of the fixed frame (1) is fixedly connected to the mounting frame (2), and the upper end of the mounting frame (2) is fixedly connected to the feed hopper (3). The feed hopper (3) is equipped with a crushing component. The crushing component includes two crushing rollers (15) that are installed and rotated inside the mounting frame (2). The two crushing rollers (15) mesh with each other. The front part of the two crushing rollers (15) is fixedly connected to a drive motor (16). The drive motor (16) is fixedly installed on the mounting frame (2). The lower end of the two crushing rollers (15) is provided with a material distribution roller (17). The material distribution roller (17) is rotatably connected to the inner wall of the mounting frame (2).

8. The production process of sesame, walnut, and black bean powder according to claim 6, characterized in that: The grinding assembly includes a servo motor (7), the lower end of which is fixedly connected to the middle of the bottom of the screening frame (4), the output end of which is fixedly connected to a mounting column (8), the upper end of which is fixedly connected to a grinding ring (9), the middle of the upper end of which is fixedly connected to a grinding table (10), the grinding table (10) being located inside the mounting frame (2), the lower inner wall of the mounting frame (2) being adapted to the grinding table (10), and the lower end of the mounting frame (2) being fixedly connected to an auxiliary ring (11), which is adapted to the grinding ring (9).

9. The production process of sesame, walnut, and black bean powder according to claim 6, characterized in that: The auxiliary component includes a first bevel gear (71), which is fixedly installed at the output end of a servo motor (7), and the output end of the servo motor (7) passes through the middle of the first bevel gear (71). The first bevel gear (71) meshes with a second bevel gear (72) on both sides. A mounting rod (12) is fixedly connected to the middle of the side of the second bevel gear (72) away from the first bevel gear (71), and a push rod (13) is fixedly connected to the side of the mounting rod (12) away from the second bevel gear (72).

10. The production process of sesame, walnut, and black bean powder according to claim 6, characterized in that: The mounting ring (5) on the inner side is fixedly connected to the support ring (14) on the side near the middle of the fixed frame (1).

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