A 3D wall opening template and a 3D wall opening method
By using a three-dimensional wall pocket template and an integrated sewing method, the quality defects in the three-dimensional wall pocket sewing process were solved, production efficiency and product quality were improved, and the process was standardized and cost was controlled.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- BOSIDENG DOWN WEAR LTD
- Filing Date
- 2026-03-31
- Publication Date
- 2026-06-26
AI Technical Summary
The sewing process of existing three-dimensional wall pockets is difficult and prone to quality defects such as inconsistent pocket opening thread thickness, deformation of the three-dimensional wall, insufficient filling, and asymmetrical pockets, resulting in low production efficiency and unstable finished product quality.
Using a three-dimensional wall opening template, the combination of a base plate, a first cover plate, and a second cover plate enables the clamping and positioning of the bag lip cut piece, the three-dimensional wall cut piece, the palm pocket fabric, and the back pocket fabric. Adhesive strips and positioning sponge strips are used to ensure the accurate positioning of the cut pieces. Combined with sewing equipment, the pieces are sewn together in one piece, and finally, the bag opening is formed by laser cutting.
It significantly improves the sewing efficiency of three-dimensional wall pockets, reduces reliance on highly skilled workers, ensures product quality stability and a neat and beautiful appearance, and reduces rework rate and production costs.
Smart Images

Figure CN122279862A_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of garment template technology, and more specifically, to a three-dimensional wall pocket opening template and a three-dimensional wall pocket opening method. Background Technology
[0002] In existing technologies, the manual production of pockets with three-dimensional walls is technically difficult. During the sewing process, problems such as the machine needle puncturing the internal webbing or the stitches not adhering tightly to the webbing are very common. This results in quality defects such as inconsistent thickness of the pocket opening and sealing line, deformation of the three-dimensional wall, insufficient filling, and asymmetrical pocket width. This not only forces operators to repeatedly adjust the positioning, which is time-consuming and labor-intensive, increasing labor costs and production cycle, but also results in poor quality stability of the finished product.
[0003] Therefore, how to effectively improve the sewing efficiency of three-dimensional wall pockets and ensure product quality has become a technical problem that urgently needs to be solved by those skilled in the art. Summary of the Invention
[0004] In view of this, the purpose of this application is to provide a three-dimensional wall pocket template to effectively improve the sewing efficiency of three-dimensional wall pockets and ensure product quality.
[0005] Another objective of this application is to provide a method for creating a three-dimensional wall pocket using the above-mentioned three-dimensional wall pocket template.
[0006] A three-dimensional wall pocket template for clamping and positioning pocket lip pieces, three-dimensional wall pieces, hand pocket fabric, back pocket fabric, and body pieces, including:
[0007] A base plate, wherein a first opening channel is provided on the base plate, and the base plate is used for placing the large body piece;
[0008] A first cover plate, rotatably connected to the base plate, is used to cover the large body piece. The first cover plate has a second opening channel arranged corresponding to the first opening channel. The first cover plate is provided with a three-dimensional wall position and a bag lip position. The three-dimensional wall position is used to position the three-dimensional wall piece, and the bag lip position is used to position the bag lip piece. The three-dimensional wall position and the bag lip position are both located on the first side of the second opening channel along the width direction. The back pocket cloth is used to be placed on the first side of the second opening channel along the width direction, and the palm pocket cloth is used to be placed on the second side of the second opening channel along the width direction.
[0009] The second cover plate is rotatably connected to the bottom plate or the first cover plate and is used to cover the bag lip piece, the three-dimensional wall piece, the palm pocket fabric and the back pocket fabric. The second cover plate is provided with a third opening channel that is arranged corresponding to the second opening channel.
[0010] In some embodiments, a first adhesive strip is provided at the location of the three-dimensional wall, and the first adhesive strip is used to stick and fix it to the three-dimensional wall panel.
[0011] And / or, a second adhesive strip is provided at the bag lip position, the second adhesive strip being used to bond and fix it to the bag lip piece.
[0012] In some embodiments, the first cover plate is provided with a third adhesive strip, which is located on the first side of the second bag opening channel along the width direction, and is used to be glued and fixed to the back pocket fabric;
[0013] And / or, the first cover plate is provided with a fourth adhesive strip, which is located on the second side of the second opening channel along the width direction and is used to stick and fix it to the palm bag fabric.
[0014] In some embodiments, a first positioning sponge strip is provided at the three-dimensional wall position, and the first positioning sponge strip is used to abut and position the three-dimensional wall piece.
[0015] And / or, a second positioning sponge strip is provided at the bag lip position, the second positioning sponge strip being used to abut and position the bag lip piece.
[0016] In some embodiments, the third bag opening channel is an integral channel structure with the same shape as the second bag opening channel and arranged accordingly;
[0017] Alternatively, the third bag opening channel may include two bag opening channels, which are arranged at intervals and are respectively arranged to correspond to the first and second sides of the second bag opening channel along the width direction.
[0018] In some embodiments, a laser opening channel is provided on the second cover plate, the laser opening channel being disposed between the two opening channels and arranged corresponding to the second opening channel.
[0019] In some embodiments, the second cover plate is provided with a first horsehair liner on the side facing the first cover plate, and the first horsehair liner is arranged at the edge of the third opening channel.
[0020] And / or, the first cover plate is provided with a second horsehair liner on the side facing the bottom plate, and the second horsehair liner is arranged at the edge of the second opening channel.
[0021] In some embodiments, the first cover plate is rotatably connected to the base plate via a first connecting strap;
[0022] And / or, the second cover plate is rotatably connected to the base plate or the first cover plate via a second connecting strap.
[0023] In some embodiments, at least one of the base plate and the second cover plate is provided with a connection slot for connecting to a sewing machine table;
[0024] And / or, the base plate, the first cover plate and the second cover plate are all made of polyvinyl chloride material.
[0025] A method for opening a pocket using a three-dimensional wall panel, comprising the steps of clamping and positioning the pocket lip piece, the three-dimensional wall panel piece, the palm pocket fabric, the back pocket fabric, and the main body piece using a three-dimensional wall panel opening template as described above, including the following steps:
[0026] Lay out the body piece, place the body piece on the base plate, and arrange the opening position of the body piece corresponding to the first opening channel. Press the first cover plate onto the body piece.
[0027] Lay out the cut pieces, place the three-dimensional wall cut piece on the three-dimensional wall position, place the bag lip cut piece on the bag lip position, place the back of the hand bag fabric on the first side of the second opening channel along the width direction, place the palm of the hand bag fabric on the second side of the second opening channel along the width direction, and press the second cover plate onto the bag lip cut piece, the three-dimensional wall cut piece, the back of the hand bag fabric, and the palm of the hand bag fabric;
[0028] The cut pieces are sewn together, and the main body of the back pocket fabric, the pocket lip fabric, the three-dimensional wall fabric, and the large body fabric are sewn together along the first side of the width direction of the second pocket opening channel, and the palm pocket fabric and the large body fabric are sewn together along the second side of the width direction of the second pocket opening channel.
[0029] Open the bag by cutting the opening position of the main body piece to form a bag opening. Fold the bag lip piece, the three-dimensional wall piece, the back of the hand pocket cloth, and the palm of the hand pocket cloth to the back of the main body piece from the bag opening.
[0030] Thread the cord to seal the opening, insert the webbing into the three-dimensional wall panel, and sew the two ends of the three-dimensional wall panel to the bag lip panel.
[0031] Pocket sewing: Sew the back pocket fabric and the palm pocket fabric together to form a complete pocket.
[0032] In some embodiments, the step of laying out the cut pieces is included before the following step:
[0033] For the three-dimensional wall panel preparation, fold the three-dimensional wall panel piece in half and sew both ends along its length. Turn the three-dimensional wall panel piece over and sew the main body part of the opening side of the three-dimensional wall panel piece along its width direction for arrangement along the length direction of the bag lip panel piece. Leave the two ends of the bag lip panel piece along its width direction as interfaces for the insertion of the webbing cord.
[0034] The three-dimensional wall pocket opening template provided in this application includes a base plate, a first cover plate, and a second cover plate. The base plate has a first pocket opening channel and is used for laying the main body fabric piece flat. The first cover plate is rotatably connected to the base plate and presses the main body fabric piece onto the base plate, achieving positional positioning of the main body fabric piece during the sewing process. A second pocket opening channel corresponding to the first pocket opening channel is also provided on the first cover plate. The first cover plate has a three-dimensional wall section and a pocket lip section, where the three-dimensional wall section is used to position the three-dimensional wall fabric piece, and the pocket lip section is used to position the pocket lip fabric piece, thus facilitating the operator to align and place the three-dimensional wall fabric piece and the pocket lip section on the first cover plate respectively. The bag lip piece, along with the three-dimensional wall piece and the bag lip piece, are both located on the first side of the second opening channel along the width direction. The back pocket fabric is placed on the first side of the second opening channel along the width direction, while the palm pocket fabric is placed on the second side of the second opening channel along the width direction. The second cover plate is rotatably connected to the bottom plate or the first cover plate and is used to press the bag lip piece, the three-dimensional wall piece, the palm pocket fabric, and the back pocket fabric onto the first cover plate. A third opening channel corresponding to the second opening channel is provided on the second cover plate. The first opening channel, the second opening channel, and the third opening channel are used for sewing equipment to sew the above-mentioned pieces together.
[0035] In a specific sewing process, firstly, fold open the first and second cover plates, then lay the main body piece flat on the bottom plate, aligning the pocket opening position of the main body piece with the first pocket opening channel. Next, press the first cover plate onto the bottom plate to secure and position the main body piece. Then, place the three-dimensional wall panel piece in the three-dimensional wall position, aligning the part of the three-dimensional wall panel piece to be sewn with the main body piece with the second pocket opening channel. Next, press the pocket lip piece over the three-dimensional wall panel piece and place it in the pocket lip position, aligning the part of the pocket lip piece to be sewn with the main body piece with the second pocket opening channel. Simultaneously, the sewing positions of the pocket lip piece and the three-dimensional wall panel piece with the main body piece are aligned. Finally, place the hand pocket fabric into the second pocket opening channel. Along the first side of the width direction, the hand pocket fabric is placed on top of the bag lip piece, with the hand pocket fabric sewn to the body piece facing the second opening channel. Then, the palm pocket fabric is placed on the second side of the second opening channel along the width direction, with the palm pocket fabric sewn to the body piece facing the second opening channel. Next, the second cover plate is placed on the first cover plate to clamp and fix the positions of the three-dimensional wall piece, bag lip piece, hand pocket fabric, and palm pocket fabric. Finally, the sewing machine along the first side of the width direction of the second opening channel can fix the bag lip piece, three-dimensional wall piece, hand pocket fabric, and body piece, and the sewing machine along the second side of the width direction of the second opening channel can fix the palm pocket fabric and body piece. After sewing, remove each piece from the 3D wall pocket template. Then, following the normal pocket opening method, cut out the pocket opening positions on the main body piece, arrange each piece, sew the back pocket fabric and palm pocket fabric together, and then insert the piping cord into the 3D wall piece and seal it to secure it.
[0036] Compared to existing technologies, the three-dimensional wall opening template provided in this application, through the cooperation of the base plate, the first cover plate, and the second cover plate, eliminates the cumbersome manual measurement, adjustment, and fixing steps in traditional processes. By sewing the bag lip cut piece and the three-dimensional wall cut piece in one go, the separate assembly process is eliminated, significantly simplifying the process and reducing reliance on highly skilled workers, thereby greatly improving production efficiency. At the same time, the three-dimensional wall opening template can precisely define the position and size of each cut piece, ensuring the consistency of positioning width and sewing tightness, effectively avoiding problems caused by non-square corners, incomplete cuts, and human error. While reducing rework rate and costs, it ensures the stability of product quality and the neat and beautiful appearance.
[0037] The three-dimensional wall opening method provided in this application utilizes a three-dimensional wall opening template to standardize and integrate the process flow. The three-dimensional wall opening template can guide multiple processes to be executed sequentially, effectively reducing the dependence on manual skill levels. While significantly improving production efficiency and product quality, it also achieves effective control of production costs. Attached Figure Description
[0038] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0039] Figure 1 This is a schematic diagram of the overall structure of the first type of three-dimensional wall pocket-opening template disclosed in this application. Figure 1 ;
[0040] Figure 2 This is a schematic diagram of the overall structure of the first type of three-dimensional wall pocket-opening template disclosed in this application. Figure 2 ;
[0041] Figure 3 This is a schematic diagram of the structure of the base plate disclosed in the embodiments of this application;
[0042] Figure 4 This is a schematic diagram of the structure of the first cover plate disclosed in an embodiment of this application;
[0043] Figure 5 This is a schematic diagram of the structure of the second cover plate disclosed in an embodiment of this application;
[0044] Figure 6 This is a schematic diagram of the overall structure of the second type of three-dimensional wall pocket template disclosed in the embodiments of this application;
[0045] Figure 7 The flowchart of the three-dimensional wall opening method disclosed in the embodiments of this application Figure 1 ;
[0046] Figure 8 The flowchart of the three-dimensional wall opening method disclosed in the embodiments of this application Figure 2 .
[0047] Among them, 100 is the base plate, 101 is the first bag opening channel, 102 is the first connecting belt, and 103 is the connecting slot;
[0048] 200 is the first cover plate, 201 is the second opening channel, 202 is the second connecting strip, 210 is the three-dimensional wall position, 211 is the first adhesive strip, 212 is the first positioning sponge strip, 220 is the bag lip position, 221 is the second adhesive strip, 222 is the second positioning sponge strip, and 230 is the fourth adhesive strip.
[0049] 300 is the second cover plate, 310 is the third bag opening channel, 311 is the bag opening channel, 320 is the first horsehair lining, and 330 is the laser bag opening channel. Detailed Implementation
[0050] The core of this application is to disclose a three-dimensional wall pocket template, which can effectively improve the sewing efficiency of three-dimensional wall pockets and ensure product quality.
[0051] Another core aspect of this application is the disclosure of a method for creating a three-dimensional wall pocket using the aforementioned three-dimensional wall pocket template.
[0052] The embodiments will now be described with reference to the accompanying drawings. Furthermore, the embodiments shown below do not limit the scope of the invention as described in the claims. Additionally, the complete contents of the structures represented in the embodiments below are not limited to those necessary for the solution of the invention as described in the claims. It should be noted that, for ease of description, only the parts relevant to the invention are shown in the drawings. Unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0053] The three-dimensional wall pocket template disclosed in this application is used to clamp and position the bag lip piece, the three-dimensional wall piece, the palm pocket fabric, the back pocket fabric, and the body piece, thereby facilitating the sewing equipment to sew the bag lip piece, the three-dimensional wall piece, the back pocket fabric, and the body piece, as well as the palm pocket fabric and the body piece. The palm pocket fabric refers to the layer of fabric located inside the bag opening, which the palm directly touches when the hand is inserted; the back pocket fabric refers to the layer of fabric located on the outside, fitting against the lining of the garment.
[0054] Combination Figure 1 and Figure 2The three-dimensional wall pocket opening template disclosed in this application includes a base plate 100, a first cover plate 200, and a second cover plate 300. The base plate 100 has a first pocket opening channel 101 and is used for laying large body pieces flat. The first cover plate 200 is rotatably connected to the base plate 100 and presses the large body pieces onto the base plate 100, thus positioning the large body pieces during the sewing process. A second pocket opening channel 201 corresponding to the first pocket opening channel 101 is also provided on the first cover plate 200. A three-dimensional wall position 210 and a pocket lip position 220 are provided on the first cover plate 200, where the three-dimensional wall position 210 is used to position the three-dimensional wall pieces, and the pocket lip position 220 is used to position the pocket lip pieces, thereby facilitating the operator to place the pieces in the correct positions on the first cover plate 200. The three-dimensional wall panel and the bag lip panel are provided, with the three-dimensional wall panel 210 and the bag lip panel 220 both located on the first side of the second bag opening channel 201 along the width direction. The back pocket fabric is placed on the first side of the second bag opening channel 201 along the width direction, and the palm pocket fabric is placed on the second side of the second bag opening channel 201 along the width direction. The second cover plate 300 is rotatably connected to the bottom plate 100 or the first cover plate 200 and is used to press the bag lip panel, the three-dimensional wall panel, the palm pocket fabric, and the back pocket fabric onto the first cover plate 200. A third bag opening channel 310 is provided on the second cover plate 300 to be arranged corresponding to the second bag opening channel 201. The first bag opening channel 101, the second bag opening channel 201, and the third bag opening channel 310 are used for sewing equipment to sew the above-mentioned panels together.
[0055] In a specific sewing process, the first cover plate 200 and the second cover plate 300 are first folded open as follows: Figure 2 As shown, lay the main body piece flat on the bottom plate 100, aligning the opening position of the main body piece with the first opening channel 101. Then, press the first cover plate 200 onto the bottom plate 100 as shown. Figure 1As shown, the main body fabric piece is pressed and positioned; then, the three-dimensional wall fabric piece is placed in the three-dimensional wall position 210, and after placement, the part of the three-dimensional wall fabric piece used for sewing with the main body fabric piece is aligned with the second pocket opening channel 201; then, the pocket lip fabric piece is pressed over the three-dimensional wall fabric piece and placed in the pocket lip position 220, and after placement, the part of the pocket lip fabric piece used for sewing with the main body fabric piece is aligned with the second pocket opening channel 201, and at the same time, the sewing positions of the pocket lip fabric piece and the three-dimensional wall fabric piece with the main body fabric piece are aligned; then, the back pocket fabric is placed on the first side of the second pocket opening channel 201 along the width direction and pressed over the pocket lip fabric piece, and the sewing position of the back pocket fabric piece with the main body fabric piece is aligned with the second pocket opening channel 201. The pocket channels 201 are arranged facing each other. The palm pocket fabric is then placed on the second side of the second pocket opening channel 201 along its width, with the part where the palm pocket fabric is sewn to the main body piece facing the second pocket opening channel 201. Next, the second cover plate 300 is pressed onto the first cover plate 200, thereby clamping and fixing the positions of the three-dimensional wall piece, the pocket lip piece, the back pocket fabric, and the palm pocket fabric. Finally, sewing along the first side of the width direction of the second pocket opening channel 201 by the sewing machine can fix the pocket lip piece, the three-dimensional wall piece, the back pocket fabric, and the main body piece. Sewing along the second side of the width direction of the second pocket opening channel 201 by the sewing machine can fix the palm pocket fabric and the main body piece. After sewing is completed, each piece is removed from the three-dimensional wall pocket opening template. Then, following the normal pocket opening method, the main body piece is cut to reveal the pocket opening position. The pieces are then arranged, the back pocket fabric and the palm pocket fabric are sewn together, and finally, a piping cord is inserted into the three-dimensional wall piece and sealed to secure it.
[0056] Compared to existing technologies, the three-dimensional wall-opening bag template disclosed in this application, through the cooperation of the base plate 100, the first cover plate 200, and the second cover plate 300, eliminates the cumbersome manual measurement, adjustment, and fixing steps in traditional processes. By sewing the bag lip cut piece and the three-dimensional wall cut piece together in one go, the separate assembly process is eliminated, significantly simplifying the process and reducing reliance on highly skilled workers, thereby greatly improving production efficiency. At the same time, the three-dimensional wall-opening bag template can precisely define the position and size of each cut piece, ensuring the consistency of positioning width and sewing tightness, effectively avoiding problems caused by non-square corners, incomplete cuts, and human error. While reducing rework rate and costs, it ensures the stability of product quality and the neatness and aesthetics of the appearance.
[0057] Combination Figure 4 To prevent the three-dimensional wall panel from shifting during the placement and sewing of other panels, a first adhesive strip 211 is provided at the three-dimensional wall position 210. When laying the three-dimensional wall panel, the first adhesive strip 211 can be used to adhere and fix the panel, thereby securing its position and preventing twisting, while also controlling the pocket size. This first adhesive strip 211 can be double-sided tape, and double-sided tape does not affect the normal removal of the three-dimensional wall panel from the three-dimensional wall position 210.
[0058] Accordingly, combined Figure 4 A second adhesive strip 221 can be provided at the bag lip position 220. This second adhesive strip 221 is used to bond and fix the bag lip piece to it, thereby fixing the position of the bag lip piece and preventing it from shifting during the laying and sewing process, thus ensuring the sewing quality. The second adhesive strip 221 can be double-sided adhesive.
[0059] Furthermore, a third adhesive strip can be provided on the first cover plate 200. This third adhesive strip is located on the first side of the second opening channel 201 along its width direction and is used to adhere and fix the back pocket fabric, thereby securing the position of the back pocket fabric. Additionally, a fourth adhesive strip 230 can be provided on the first cover plate 200. This fourth adhesive strip 230 is located on the second side of the second opening channel 201 along its width direction and is used to adhere and fix the palm pocket fabric, thereby securing the position of the palm pocket fabric and preventing positional displacement. Both the third and fourth adhesive strips 230 can be double-sided adhesive.
[0060] In some embodiments disclosed in this application, combined with Figure 4 A first positioning sponge strip 212 is provided at the three-dimensional wall position 210. The first positioning sponge strip 212 is used to abut and position the three-dimensional wall panel, thereby ensuring the accuracy of the placement of the three-dimensional wall panel during the laying process. At the same time, the first positioning sponge strip 212 has a certain degree of elasticity and can automatically deform after being pressed by the second cover plate 300 without affecting the pressing of the second cover plate 300 on the bag lip panel, hand pocket fabric, hand back pocket fabric, and three-dimensional wall panel. Specifically, the first positioning sponge strip 212 can be a strip structure and extends along the length direction of the second pocket opening channel 201, and the first positioning sponge strip 212 can be fixed to the first cover plate 200 by adhesive.
[0061] Similarly, in order to achieve the positioning of the bag lip cut piece, combined with Figure 4 A second positioning sponge strip 222 can be provided at the bag lip position 220. By abutting the bag lip piece against the second positioning sponge strip 222, the position of the bag lip piece can be accurately defined without affecting the sealing action of the second cover plate 300. Specifically, the second positioning sponge strip 222 can be a strip-shaped structure that extends along the length of the second opening channel 201, and the second positioning sponge strip 222 can be fixed to the first cover plate 200 by adhesive.
[0062] In addition to the above-mentioned positioning method using sponge strips, the placement positions of the three-dimensional wall panel and the pocket lip panel can also be marked by drawing auxiliary lines on the first cover plate 200. Furthermore, auxiliary lines can be drawn on the first cover plate 200 to mark the placement positions of the palm pocket fabric and the back pocket fabric, thereby ensuring the accuracy of the placement positions of each panel, reducing the skill requirements for sewing workers, and minimizing the unstable impact of human factors on product quality.
[0063] Combination Figure 1 and Figure 5 In some embodiments, the third opening channel 310 is an integral channel structure with the same shape as the second opening channel 201 and arranged accordingly. During the sewing process, each piece can be fixed by sewing along both sides of the width direction of the integral channel structure. In other embodiments, combined with Figure 6 The third pocket opening channel 310 includes two pocket opening channels 311, which are arranged at intervals and are respectively arranged to correspond to the first and second sides of the second pocket opening channel 201 along the width direction. The sewing equipment can fix the bag lip piece, the three-dimensional wall piece, the hand pocket fabric, and the main body piece by sewing along the pocket opening channel 311 corresponding to the first side of the width direction of the second pocket opening channel 201. The hand pocket fabric and the main body piece can be fixed by sewing along the pocket opening channel 311 corresponding to the second side of the width direction of the second pocket opening channel 201. Those skilled in the art will understand that the first pocket opening channel 101 and the second pocket opening channel 201 described above can also be configured with a structure similar to the third pocket opening channel 310, including two pocket opening channels, for the sewing equipment to sew between the pieces.
[0064] Furthermore, in some embodiments disclosed in this application, in order to facilitate cutting the bag opening on the large body piece, combined with Figure 6 A laser bag-opening channel 330 is also provided on the second cover plate 300. The laser bag-opening channel 330 is located between the two bag-opening channels 311 and is arranged in correspondence with the second bag-opening channel 201. After the sewing equipment completes the sewing between each piece, each piece remains in place on the three-dimensional wall bag-opening template, and the main body piece is directly cut open along the laser bag-opening channel 330 by the laser cutting machine to form the bag opening. This laser cutting method produces a smooth and flat cut with high precision, which can improve the bag-opening quality.
[0065] To ensure a good sewing effect, a first horsehair lining 320 can be provided on the side of the second cover plate 300 facing the first cover plate 200. This first horsehair lining 320 is positioned at the edge of the third pocket opening channel 310. The first horsehair lining 320 increases the stability of the cut piece, preventing deformation and misalignment, and ensuring processing accuracy. Additionally, the first horsehair lining 320 can also serve as an internal support medium, integrating the second cover plate 300, the cut piece, and the first cover plate 200 into a single unit, facilitating subsequent one-piece sewing and ensuring the flatness and aesthetics of the bag opening. The first horsehair lining 320 and the second cover plate 300 can be fixed together using adhesive.
[0066] To secure the main body fabric piece in place, a second horsehair lining is provided on the side of the first cover plate 200 facing the base plate 100. This second horsehair lining is positioned along the edge of the second pocket opening channel 201 and serves to secure the main body fabric piece, preventing deformation and displacement during sewing. The second horsehair lining can be glued to the first cover plate 200.
[0067] The first cover plate 200 can be rotatably connected to the base plate 100 via the first connecting strap 102; the second cover plate 300 can be rotatably connected to the base plate 100 or the first cover plate 200 via the second connecting strap 202. Figure 1 The illustration shows a technical solution in which a second cover plate 300 is rotatably connected to a base plate 100 via a second connecting strip 202. The first connecting strip 102 and the second connecting strip 202 can be adhesive tape. For example, the bonding width of the first connecting strip 102 and the second connecting strip 202 can be 3.5 cm or other dimensions. It should be noted that the above dimensions are merely illustrative and their specific values do not constitute a limitation on the scope of protection of this application. Any dimensional variations based on the concept of this application should be included within the protection of this application.
[0068] The base plate 100, the first cover plate 200, and the second cover plate 300 can all be made of plastic materials. For example, they can be made of transparent polyvinyl chloride material to facilitate observation of whether the cut pieces between the base plate 100, the first cover plate 200, and the second cover plate 300 are correctly laid out, thereby improving the production qualification rate.
[0069] Combination Figure 1 , Figure 3 and Figure 5 At least one of the base plate 100 and the second cover plate 300 is provided with a connecting slot 103 for connecting to the sewing machine table. The connecting slot 103 can be precisely engaged with the positioning shaft of the sewing machine table to ensure the accuracy of the installation position of the three-dimensional wall pocket template, thereby ensuring the sewing quality.
[0070] Combination Figure 7The three-dimensional wall opening pocket method disclosed in this application is used to clamp and position the bag lip piece, the three-dimensional wall piece, the hand pocket fabric, the back hand pocket fabric, and the main body piece using the aforementioned three-dimensional wall opening pocket template, thereby assisting the sewing equipment in achieving the sewing between the bag lip piece, the three-dimensional wall piece, the back hand pocket fabric, and the main body piece, as well as the sewing between the hand pocket fabric and the main body piece, including the following steps:
[0071] S10, spread out the body;
[0072] Lay the main body piece on the bottom plate 100 and arrange the opening position of the main body piece to correspond to the first opening channel 101, and press the first cover plate 200 onto the main body piece.
[0073] Additionally, it should be noted that before step S10, the three-dimensional wall opening template should be placed on the workbench, and the first cover plate 200 and the second cover plate 300 should be folded open.
[0074] S20, Lay out the cut pieces;
[0075] Lay the three-dimensional wall panel on the three-dimensional wall position 210, lay the bag lip panel on the bag lip position 220, lay the back of the hand bag fabric on the first side of the second opening channel 201 along the width direction, lay the palm of the hand bag fabric on the second side of the second opening channel 201 along the width direction, and press the second cover plate 300 onto the bag lip panel, the three-dimensional wall panel, the back of the hand bag fabric, and the palm of the hand bag fabric.
[0076] Specifically, first, attach the three-dimensional wall panel to the first adhesive strip 211 located at the three-dimensional wall position 210, and position the connecting side of the three-dimensional wall panel against the first positioning sponge strip 212, while the raw edge seam allowance side of the three-dimensional wall panel is positioned facing the second pocket opening channel 201; then, press the pocket lip panel over the three-dimensional wall panel and attach it to the second adhesive strip 221 at the pocket lip position 220, while the connecting side of the pocket lip panel is positioned by the second positioning sponge strip 222, and the raw edge seam allowance side of the pocket lip panel is positioned facing the second pocket opening channel 201; finally, place the palm pocket fabric and the back pocket fabric respectively and cover with the second cover plate 300 to complete the operation.
[0077] S30, sewing the cut pieces together;
[0078] The sewing machine sews the back pocket fabric, the lip fabric, the main body of the three-dimensional wall fabric, and the body fabric along the first side of the width direction of the second pocket opening channel 201, and the sewing machine sews the palm pocket fabric and the body fabric along the second side of the width direction of the second pocket opening channel 201.
[0079] The three-dimensional wall panel includes a main body and two end parts. The main body of the three-dimensional wall panel is arranged along the length of the bag lip panel, and the two end parts of the three-dimensional wall panel are located at both ends of the main body and are arranged along the width of the bag lip panel. In this step, sewing the main body of the three-dimensional wall panel means sewing the part of the three-dimensional wall panel arranged along the length of the bag lip panel with the bag lip panel and the main body panel, thereby fixing the position.
[0080] After sewing is completed, each piece can be removed from the three-dimensional wall opening template and proceeded with subsequent steps.
[0081] S40, open the bag;
[0082] Manually or laser-cut the opening of the main body piece to form the bag opening. Fold the bag lip piece, the three-dimensional wall piece, the back pocket fabric, and the palm pocket fabric to the back of the main body piece from the bag opening.
[0083] Specifically, cut triangles at both ends of the bag opening on the main body piece so that the bag lip piece, the three-dimensional wall piece, the back pocket fabric, and the palm pocket fabric can all be smoothly turned over to the back of the main body piece. Then, use a flat sewing machine to sew 0.1cm or other sizes of seam allowance along both sides of the bag opening. This will not only fix the bag opening to prevent it from turning up, but also cover the rough seams to make the edges neat and beautiful.
[0084] S50, Thread and seal with rope;
[0085] Insert the piping cord into the three-dimensional wall panel to support it and form a protruding three-dimensional wall structure. Then, bend the two ends of the three-dimensional wall panel along the width of the bag lip panel and sew them together to secure them.
[0086] Specifically, a needle threader can be used to insert a 1cm or other diameter circular piping cord into the 3D wall panel. To ensure a neat appearance, the piping cord should be fully inserted into both ends of the 3D wall panel along its length, without any gaps. Then, the piping cord presser foot can be used to press the piping cord against the end of the 3D wall panel and sew it in place to prevent the piping cord from being exposed. Finally, the end of the 3D wall panel can be sewn and sealed to the end of the pocket lip panel along the original stitching. Then, a 0.1cm or other size stop line should be pressed onto the edge and backstitched for reinforcement to ensure that the stitching is smoothly and firmly connected to the stop line of the pocket lip panel.
[0087] S60, pocket sewn shut;
[0088] Sew the back pocket fabric and the palm pocket fabric together to form a complete pocket.
[0089] The order of steps S50 and S60 above can be interchanged.
[0090] Compared with the prior art, the three-dimensional wall opening method disclosed in this application uses a three-dimensional wall opening template to standardize and integrate the process flow. The three-dimensional wall opening template can guide multiple processes to be executed sequentially, effectively reducing the dependence on manual skill level. While significantly improving production efficiency and product quality, it also achieves effective control of production costs.
[0091] In addition, combined Figure 8 The steps preceding step S20 include:
[0092] S00, Preparation of materials for three-dimensional wall;
[0093] First, accurately draw the bag opening length and the width of both ends using a template. The bag opening length corresponds to the main body mentioned above, and the width of both ends corresponds to the two ends mentioned above. Fold the three-dimensional wall panel in half and sew the two ends along its length. After trimming, turn the three-dimensional wall panel over so that the right side is exposed. Make the corners square. Finally, sew the main body part of the three-dimensional wall panel along the width direction of the opening side for the bag lip panel to be arranged along the length direction of the panel. Leave the two ends for the bag lip panel to be arranged along the width direction unstitched as an interface for the insertion of the webbing in step S50.
[0094] S01, bag lip preparation;
[0095] The preparation of the bag lip piece requires laying the lining layer and cotton layer on the outer fabric layer in sequence, folding it in half so that the outer fabric layer is on the outside, and using a flatbed sewing machine to sew a fixed line on the edge to shape it.
[0096] The order of steps S00 and S01 above can be interchanged.
[0097] The terms "first" and "second," etc., used in the specification and claims of this application are used to distinguish different objects, not to describe a specific order, and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units may include steps or units not listed, but rather steps or units not listed. Additionally, in the description of embodiments in this application, "a plurality of" means two or more.
[0098] The above description of the disclosed embodiments enables those skilled in the art to make or use this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Specific technical means in some embodiments may be incorporated, in whole or in part, into another embodiment unless explicitly excluded by another embodiment. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A three-dimensional wall open-pocket template, characterized in that, Used for clamping and positioning pocket lip pieces, three-dimensional wall panels, hand pocket fabric, back pocket fabric, and body pieces, including: A base plate (100) is provided with a first opening channel (101) for placing the large body piece; A first cover plate (200) is rotatably connected to the base plate (100) for covering the large body piece. The first cover plate (200) has a second opening channel (201) arranged corresponding to the first opening channel (101). The first cover plate (200) is provided with a three-dimensional wall position (210) and a bag lip position (220). The three-dimensional wall position (210) is used to position the three-dimensional wall piece, and the bag lip position (220) is used to position the bag lip piece. The three-dimensional wall position (210) and the bag lip position (220) are both located on the first side of the second opening channel (201) along the width direction. The back pocket cloth is used to be placed on the first side of the second opening channel (201) along the width direction, and the palm pocket cloth is used to be placed on the second side of the second opening channel (201) along the width direction. The second cover plate (300) is rotatably connected to the bottom plate (100) or the first cover plate (200) for pressing the bag lip piece, the three-dimensional wall piece, the palm pocket fabric and the back pocket fabric, and the second cover plate (300) is provided with a third opening channel (310) arranged corresponding to the second opening channel (201).
2. The three-dimensional wall opening template as described in claim 1, characterized in that, A first adhesive strip (211) is provided at the three-dimensional wall position (210), and the first adhesive strip (211) is used to stick and fix to the three-dimensional wall piece; And / or, a second adhesive strip (221) is provided at the bag lip position (220), the second adhesive strip (221) being used to bond and fix to the bag lip piece.
3. The three-dimensional wall opening template as described in claim 1, characterized in that, The first cover plate (200) is provided with a third adhesive strip, which is located on the first side of the second bag opening channel (201) along the width direction and is used to stick and fix it to the back pocket cloth; And / or, the first cover plate (200) is provided with a fourth adhesive strip (230), the fourth adhesive strip (230) being located on the second side of the second opening channel (201) along the width direction, for attaching and fixing to the palm bag fabric.
4. The three-dimensional wall opening template as described in claim 1, characterized in that, A first positioning sponge strip (212) is provided at the three-dimensional wall position (210), and the first positioning sponge strip (212) is used to abut and position the three-dimensional wall piece; And / or, a second positioning sponge strip (222) is provided at the bag lip position (220), the second positioning sponge strip (222) is used to abut and position the bag lip piece.
5. The three-dimensional wall opening template as described in claim 1, characterized in that, The third bag opening channel (310) is an integrated channel structure with the same shape as the second bag opening channel (201) and arranged accordingly; Alternatively, the third bag opening channel (310) may include two bag opening channels (311), which are arranged at intervals and are respectively arranged to correspond to the first and second sides of the second bag opening channel (201) along the width direction.
6. The three-dimensional wall opening template as described in claim 5, characterized in that, The second cover plate (300) is provided with a laser bag opening channel (330), which is located between the two bag opening channels (311) and is arranged in correspondence with the second bag opening channel (201).
7. The three-dimensional wall opening template as described in claim 1, characterized in that, The second cover plate (300) is provided with a first horsehair liner (320) on the side facing the first cover plate (200), and the first horsehair liner (320) is arranged at the edge of the third opening channel (310); And / or, the first cover plate (200) is provided with a second horsehair liner on the side facing the bottom plate (100), and the second horsehair liner is arranged at the edge of the second opening channel (201).
8. The three-dimensional wall opening template as described in claim 1, characterized in that, The first cover plate (200) is rotatably connected to the base plate (100) via a first connecting strip (102); And / or, the second cover plate (300) is rotatably connected to the base plate (100) or the first cover plate (200) via a second connecting strip (202).
9. A method for opening bags in a three-dimensional wall, characterized in that, The method for clamping and positioning the bag lip piece, the three-dimensional wall piece, the palm pocket fabric, the back pocket fabric, and the main body piece using the three-dimensional wall pocket template as described in any one of claims 1-8 includes the following steps: Lay out the body piece and place it on the base plate (100), with the opening position of the body piece corresponding to the first opening channel (101). Press the first cover plate (200) onto the body piece. Lay out the cut pieces, place the three-dimensional wall cut pieces on the three-dimensional wall position (210), place the bag lip cut pieces on the bag lip position (220), place the back of the hand bag cloth on the first side of the second opening channel (201) along the width direction, place the palm of the hand bag cloth on the second side of the second opening channel (201) along the width direction, and press the second cover plate (300) onto the bag lip cut pieces, the three-dimensional wall cut pieces, the back of the hand bag cloth and the palm of the hand bag cloth; The cut pieces are sewn together, and the back pocket fabric, the lip fabric, the main body of the three-dimensional wall fabric and the body fabric are sewn together along the first side of the width direction of the second pocket opening channel (201), and the palm pocket fabric and the body fabric are sewn together along the second side of the width direction of the second pocket opening channel (201). Open the bag by cutting the opening position of the main body piece to form a bag opening. Fold the bag lip piece, the three-dimensional wall piece, the back of the hand pocket cloth, and the palm of the hand pocket cloth to the back of the main body piece from the bag opening. Thread the cord to seal the opening, insert the webbing into the three-dimensional wall panel, and sew the two ends of the three-dimensional wall panel to the bag lip panel. Pocket sewing: Sew the back pocket fabric and the palm pocket fabric together to form a complete pocket.
10. The method for opening bags in a three-dimensional wall as described in claim 9, characterized in that, The following steps are included before the step of laying out the cut pieces: For the three-dimensional wall panel preparation, fold the three-dimensional wall panel piece in half and sew both ends along its length. Turn the three-dimensional wall panel piece over and sew the main body part of the opening side of the three-dimensional wall panel piece along its width direction for arrangement along the length direction of the bag lip panel piece. Leave the two ends of the bag lip panel piece along its width direction as interfaces for the insertion of the webbing cord.