A sawing machine integrated intelligent electrical control device

Abstract

This invention relates to the field of electrical control technology, specifically to an integrated intelligent electrical control device for a sawing machine. The device includes a control box, in which a circulation component is installed to enhance gas flow within the device. Multiple activated carbon plates are evenly distributed on the rear side of the control box. An emergency assembly is also installed within the control box to provide emergency sealing of the device's interior in case of fire. This invention, by incorporating a circulation component into the integrated intelligent electrical control device for the sawing machine, achieves airflow circulation within the device through the interaction of these structures during operation. Furthermore, the circulation process filters oil and moisture from the airflow, maintaining efficient heat dissipation and purifying the internal environment.

Description

Technical Field

[0001] This invention relates to the field of electrical control technology, specifically to an integrated intelligent electrical control device for a sawing machine. Background Technology

[0002] The integrated intelligent electrical control device for the sawing machine highly integrates core components such as programmable logic controller (PLC), human-machine interface (HMI), servo / frequency converter driver, sensor interface, and communication module (such as Ethernet and fieldbus) into a compact electrical cabinet or control box. The existing integrated intelligent electrical control device for sawing machines mainly relies on fans for heat dissipation. This heat dissipation method is singular. While the fan draws in cooling air, it also draws in pollutants such as metal dust and cutting fluid mist from the workshop air into the electrical control cabinet. These pollutants adhere to the circuit boards and components, forming a heat insulation layer, which further deteriorates heat dissipation and may cause problems such as short circuits and poor contact. Furthermore, existing integrated intelligent electrical control devices for sawing machines are unable to provide limited emergency response when a fire breaks out for some reason, leading to the problem of fire getting out of control; In this scheme, when the testing equipment is inspected, the transmission belt directly drives the equipment through the testing equipment for random inspection, which makes it difficult to guarantee the accuracy of the equipment inspection. If the rotating belt is stopped for random inspection, it will affect the equipment's conveying efficiency. In order to better inspect the bushings, an integrated intelligent electrical control device for the sawing machine is needed to improve the above problems. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides an integrated intelligent electrical control device for a sawing machine.

[0004] To achieve the above objectives, the present invention provides the following technical solution: An integrated intelligent electrical control device for a sawing machine includes a control box, in which a circulation component is installed to enhance the gas flow inside the device. Multiple activated carbon plates are evenly arranged on the rear side of the control box. An emergency component is also installed in the control box to perform emergency sealing treatment on the inside of the device in the event of a fire. The circulation component includes a mounting plate, and the control box includes a housing; The bottom surface of the inner cavity of the box is provided with an installation cavity. An installation plate is fixedly installed on the upper part of the inner cavity of the installation cavity. A motor is installed on the top surface of the inner cavity of the installation plate. The power output shaft of the motor passes through the installation plate and extends to the bottom of the installation plate. A fan wheel is fixedly installed at the end of the power output shaft of the installation plate. The mounting plate is provided with connecting pipes at its four corners, and the connecting pipes connect the mounting cavity and the housing. The mounting plate has a through groove symmetrically opened on its end face. A support frame is installed below the inner cavity of the through groove, and a sieve is placed on the support frame.

[0005] As a preferred embodiment of the present invention, the sieving component includes an outer frame, the inner cavity of the outer frame is provided with a sponge pad, the sponge pad is uniformly provided with a plurality of through holes, and the inner cavity of the through holes is provided with a plurality of separating cotton.

[0006] As a preferred embodiment of the present invention, a protective cover is provided on the end face of the connecting pipe, and a cross bar is provided above the inner cavity of the protective cover; A foam ball is snapped into the port of the connecting pipe, and a cross bar is used to restrict the position of the foam ball and prevent it from escaping from the protective cover.

[0007] As a preferred embodiment of the present invention, a branch frame is installed on the bottom surface of the inner cavity of the box, and the branch frame includes a mounting bracket. The mounting bracket is fixedly installed on the bottom surface of the inner cavity of the box. Multiple cable bundles are evenly distributed on the end face of the mounting bracket, and the cable bundles connect the top and bottom of the mounting bracket. Multiple through slots are evenly opened on the mounting bracket.

[0008] As a preferred embodiment of the present invention, the emergency component includes a support plate, and the support plate is installed on the bottom surface of the inner cavity of the box, and on the side close to the activated carbon plate. A guide rail is installed on the bottom surface of the inner cavity of the box, and the guide rail is located between the support plate and the activated carbon plate. A sealing plate is slidably mounted on the guide rail, and a positioning frame 2 is installed in the middle of the side of the sealing plate near the support plate.

[0009] As a preferred embodiment of the present invention, a positioning frame is installed on the side of the support plate near the closed plate, and a roller is rotatably installed on the upper part of the positioning frame. A second mounting bracket is also installed on the side of the support plate near the guide rail, and the second mounting bracket is located below the first positioning frame.

[0010] As a preferred embodiment of the present invention, the end face of the second positioning frame is provided with a connecting rope, the connecting rope is wound around the roller, and the other end of the connecting rope is connected to the second mounting frame. The connecting rope is L-shaped, the support plate is slidably mounted with a cutting blade, and a fixing plate is mounted on the side of the cutting blade away from the mounting frame 2.

[0011] As a preferred embodiment of the present invention, a control panel is installed above the inner cavity of the box, and a closing door is symmetrically and rotatably installed in the box. An auxiliary component, including a mounting frame, is fitted onto one of the closed doors. An installation frame is fixedly installed on the outer wall of the closed door, and a push plate is slidably installed between the installation frame and the closed door. A connecting frame is installed at one end of the push plate located in the inner cavity of the installation frame. A fixing frame is installed inside the mounting frame, and an iron plate is magnetically attached to the fixing frame.

[0012] Compared with the prior art, the present invention sets up a circulation component in the integrated intelligent electrical control device of the sawing machine. During the use of the device, the above-mentioned structures cooperate with each other to facilitate the formation of airflow circulation inside the device. During the circulation process, oil and moisture in the airflow are filtered, thereby achieving the effect of maintaining efficient heat dissipation and purifying the internal environment.

[0013] Compared with the prior art, the present invention sets up an emergency component in the integrated intelligent electrical control device of the sawing machine. During the use of the device, the above-mentioned structures cooperate with each other to realize that when a fire occurs in the device, the automatic protection of the device is triggered by the burning of flames. Then, the sealing plate seals the activated carbon plate, thereby achieving the effect of preventing the lateral transmission of flames.

[0014] Compared with the prior art, the present invention sets up emergency components, control box and auxiliary parts in the integrated intelligent electrical control device of the sawing machine. During the use of the device, the above structures cooperate with each other, so that when the operator finds smoke, the iron plate can be removed from the mounting frame, and then the connecting frame is pressed to drive the push plate to push the fixing plate and the cutting blade to cut the connecting rope, thereby improving the adaptability of the device. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is one of the front sectional structural schematic diagrams of the present invention; Figure 3 This is a second schematic diagram of the front sectional view of the present invention; Figure 4 This is a side sectional view of the present invention. Figure 5 This is a schematic diagram of the emergency component structure in this invention; Figure 6 for Figure 2 Enlarged structural diagram at point E; Figure 7 for Figure 3 Enlarged structural diagram at point A in the middle; Figure 8 for Figure 4 Enlarged structural diagram at point B; Figure 9 for Figure 4 Enlarged structural diagram at point C.

[0016] In the diagram: 1. Control box; 101. Box body; 102. Control panel; 103. Closing door; 104. Mounting cavity; 2. Auxiliary components; 201. Mounting frame; 202. Push plate; 203. Connecting frame; 204. Fixing frame; 205. Iron plate; 3. Circulation components; 301. Mounting plate; 302. Connecting pipe; 303. Motor; 304. Fan wheel; 305. Support frame; 306. Screening component; 361. Outer frame; 362. Sponge pad; 363. Sorting... 364. Insulation cotton; 307. Through hole; 308. Foam ball; 309. Protective cover; 3000. Cross bar; 4. Branch frame; 401. Mounting bracket one; 402. Cable bundle; 403. Through slot; 5. Emergency assembly; 501. Support plate; 502. Guide rail; 503. Cutting knife; 504. Fixing plate; 505. Mounting bracket two; 506. Positioning frame one; 507. Roller; 508. Positioning frame two; 509. Connecting rope; 510. Sealing plate; 6. Activated carbon plate. Detailed Implementation

[0017] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0018] Example: Please refer to Figure 1 - Figure 9 The integrated intelligent electrical control device for a sawing machine shown includes a control box 1, a circulation component 3 installed in the control box 1 to enhance the gas flow inside the device, multiple activated carbon plates 6 evenly arranged on the rear side of the control box 1, and an emergency component 5 installed in the control box 1 to perform emergency sealing treatment inside the device in the event of a fire. The circulation component 3 includes a mounting plate 301, and the control box 1 includes a housing 101; A closed door mounting cavity 104 is provided on the bottom surface of the inner cavity of the housing 101. A mounting plate 301 is fixedly installed on the upper part of the inner cavity of the closed door mounting cavity 104. A motor 303 is installed on the top surface of the inner cavity of the mounting plate 301. The power output shaft of the motor 303 passes through the mounting plate 301 and extends to the bottom of the mounting plate 301. A fan wheel 304 is fixedly installed at the end of the power output shaft of the mounting plate 301. The four corners of the mounting plate 301 are respectively provided with connecting pipes 302, which connect the closed door mounting cavity 104 and the box 101. The mounting plate 301 has a through groove symmetrically opened on its end face. A support frame 305 is installed below the inner cavity of the through groove, and a sieve 306 is placed on the support frame 305.

[0019] In this embodiment, specific references Figure 1 - Figure 9 The screening component 306 includes an outer frame 361, and a sponge pad 362 is provided in the inner cavity of the outer frame 361. Multiple through holes 364 are evenly opened on the sponge pad 362. Multiple separator cotton 363 is provided in the inner cavity of the through holes 364. A protective cover 308 is provided on the end face of the connecting pipe 302. A cross bar 309 is provided above the inner cavity of the protective cover 308. The design of the separator cotton 363 and the through holes 364 improves the permeability of the screening component 306, making it easier to filter moisture and oil in the air. A foam ball 307 is snapped into the port of the connecting pipe 302, and a cross bar 309 is used to limit the position of the foam ball 307 to prevent the foam ball 307 from escaping from the protective cover 308; Among them, the starter motor 303 drives the fan wheel 304 to rotate, and then the wind force generated by the fan wheel 304 will move between the mounting plate 301 and the mounting cavity 104; The airflow will then be discharged from the connecting pipe 302, thereby cooling the interior of the housing 101; When the fan wheel 304 rotates, the airflow inside the housing 101 will flow from the position of the sieve 306 towards the interior of the mounting cavity 104. At this time, the moisture and dust in the airflow will accumulate on the sponge pad 362, thereby achieving the sieving of dust and moisture inside the housing 101. Furthermore, when the motor 303 is not in use, the foam ball 307 seals the connecting pipe 302 to prevent dust from entering the closed door 103 through the connecting pipe 302.

[0020] In this embodiment, specific references Figure 1 - Figure 4 A branch frame 4 is installed on the bottom surface of the inner cavity of the enclosure 101. The branch frame 4 includes a mounting bracket 401. Mounting bracket 401 is fixedly installed on the bottom surface of the inner cavity of housing 101. Multiple cable bundles 402 are evenly distributed on the end face of mounting bracket 401. The cable bundles 402 connect the top and bottom of mounting bracket 401. Multiple through slots 403 are evenly opened on mounting bracket 401. The cable bundle 402 and the through slot 403 are for cable insertion.

[0021] In this embodiment, specific references Figure 1 - Figure 9 The emergency component 5 includes a support plate 501, the bottom surface of the inner cavity of the box 101, and the support plate 501 is installed on the side close to the activated carbon plate 6. A guide rail 502 is installed on the bottom surface of the inner cavity of the box 101, and the guide rail 502 is located between the support plate 501 and the activated carbon plate 6. A closing plate 510 is slidably installed on the guide rail 502. A second positioning frame 508 is installed in the middle of the side of the closing plate 510 near the support plate 501. A first positioning frame 506 is installed on the side of the support plate 501 near the closing plate 510. A roller 507 is rotatably installed on the first positioning frame 506. A second mounting bracket 505 is also installed on the side of the support plate 501 near the guide rail 502. The second mounting bracket 505 is located below the first positioning frame 506. A connecting rope 509 is provided on the end face of the second positioning frame 508. The connecting rope 509 is wound around the roller 507, and the other end of the connecting rope 509 is connected to the second mounting bracket 505. The connecting rope 509 is L-shaped, and the cutting blade 503 is slidably installed on the support plate 501. A fixing plate 504 is installed on the side of the cutting blade 503 away from the mounting bracket 505. Among them, the connecting rope 509 is made of cotton thread, which has the advantages of being easy to burn through, having toughness, low cost and being easy to cut. When a short circuit occurs in the internal components of the housing 101, causing an open flame, the connecting rope 509 will break. Subsequently, under the action of gravity, the sealing plate 510 will fall along the guide rail 502, sealing the activated carbon plate 6 and preventing the flame from spreading laterally.

[0022] In this embodiment, specific references Figures 1-9 A control panel 102 is installed above the inner cavity of the box 101, and a closing door 103 is symmetrically and rotatably installed in the box 101. An auxiliary component 2 is installed on a closed door 103, and the auxiliary component 2 includes a mounting frame 201; A mounting frame 201 is fixedly installed on the outer wall of a closed door 103. A push plate 202 is slidably installed between the mounting frame 201 and the closed door 103. A connecting frame 203 is installed at one end of the push plate 202 located in the inner cavity of the mounting frame 201. A fixing frame 204 is installed in the inner cavity of the mounting frame 201, and an iron plate 205 is magnetically attached to the fixing frame 204. When staff detect smoke, they can remove the iron plate 205 from the mounting frame 201, then press the connecting frame 203 to drive the push plate 202 to push the fixing plate 504 and the cutting blade 503 to cut the connecting rope 509, thus improving the adaptability of the device.

[0023] When using the integrated intelligent electrical control device for the sawing machine in this solution, the motor 303 is first started to drive the fan wheel 304 to rotate. Then, the wind force generated by the fan wheel 304 will move between the mounting plate 301 and the mounting cavity 104. The airflow will then be discharged from the connecting pipe 302, thereby cooling the interior of the housing 101; When the fan wheel 304 rotates, the airflow inside the housing 101 will flow from the position of the sieve 306 towards the interior of the mounting cavity 104. At this time, the moisture and dust in the airflow will accumulate on the sponge pad 362, thereby achieving the sieving of dust and moisture inside the housing 101. Furthermore, when a short circuit occurs due to a component inside the housing 101, resulting in an open flame, the connecting rope 509 will break. Subsequently, under the influence of gravity, the sealing plate 510 will fall along the guide rail 502, sealing the activated carbon plate 6 and preventing the flame from spreading laterally. Furthermore, when staff detect smoke, they can remove the iron plate 205 from the mounting frame 201, then press the connecting frame 203 to drive the push plate 202 to push the fixing plate 504 and the cutting blade 503 to cut the connecting rope 509, thereby improving the adaptability of the device.

[0024] The motors 303 used in this invention are all existing known electrical devices, and all can be purchased and used directly on the market. Their structure, circuit and control principle are all existing known technologies. Therefore, the structure, circuit and control principle of the motor 303 will not be described in detail here.

[0025] All standard parts used in this application can be purchased from the market. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art and are also general components, which are common knowledge in this field.

[0026] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An integrated intelligent electrical control device for a sawing machine, comprising a control box (1), characterized in that: The control box (1) is equipped with a circulation component (3) to enhance the gas flow inside the device. Multiple activated carbon plates (6) are evenly arranged on the rear side of the control box (1). An emergency component (5) is also installed in the control box (1) to perform emergency sealing treatment inside the device in the event of a fire. The circulation component (3) includes a mounting plate (301), and the control box (1) includes a box body (101). The bottom surface of the inner cavity of the housing (101) is provided with an installation cavity (104). An installation plate (301) is fixedly installed above the inner cavity of the installation cavity (104). A motor (303) is installed on the top surface of the inner cavity of the installation plate (301). The power output shaft of the motor (303) passes through the installation plate (301) and extends to the bottom of the installation plate (301). A fan wheel (304) is fixedly installed at the end of the power output shaft of the installation plate (301). The mounting plate (301) is provided with connecting pipes (302) at its four corners, and the connecting pipes (302) connect the mounting cavity (104) and the box (101). The mounting plate (301) has a through groove symmetrically opened on its end face. A support frame (305) is installed below the inner cavity of the through groove, and a sieve (306) is placed on the support frame (305).

2. The integrated intelligent electrical control device for a sawing machine according to claim 1, characterized in that: The sieving component (306) includes an outer frame (361), and a sponge pad (362) is provided in the inner cavity of the outer frame (361). Multiple through holes (364) are evenly opened on the sponge pad (362), and multiple separating cotton (363) are provided in the inner cavity of the through holes (364).

3. The integrated intelligent electrical control device for a sawing machine according to claim 2, characterized in that: The end face of the connecting pipe (302) is provided with a protective cover (308), and a cross rod (309) is provided above the inner cavity of the protective cover (308). A foam ball (307) is snapped into the port of the connecting pipe (302), and a cross bar (309) is used to restrict the position of the foam ball (307) to prevent the foam ball (307) from escaping from the protective cover (308).

4. The integrated intelligent electrical control device for a sawing machine according to claim 3, characterized in that: A branch frame (4) is installed on the bottom surface of the inner cavity of the box (101), and the branch frame (4) includes a mounting bracket (401). The mounting bracket (401) is fixedly installed on the bottom surface of the inner cavity of the box (101). Multiple cable bundles (402) are evenly distributed on the end face of the mounting bracket (401). The cable bundles (402) connect the top and bottom of the mounting bracket (401). Multiple through slots (403) are evenly opened on the mounting bracket (401).

5. The integrated intelligent electrical control device for a sawing machine according to claim 4, characterized in that: The emergency component (5) includes a support plate (501), the bottom surface of the inner cavity of the box (101) and the side close to the activated carbon plate (6) are equipped with a support plate (501), and a guide rail (502) is installed on the bottom surface of the inner cavity of the box (101). The guide rail (502) is located between the support plate (501) and the activated carbon plate (6). A sealing plate (510) is slidably installed on the guide rail (502), and a positioning frame (508) is installed in the middle of the side of the sealing plate (510) near the support plate (501).

6. The integrated intelligent electrical control device for a sawing machine according to claim 5, characterized in that: A positioning frame (506) is installed on the side of the support plate (501) near the closing plate (510), and a roller (507) is rotatably installed on the upper part of the positioning frame (506). The support plate (501) is also equipped with a second mounting bracket (505) on the side near the guide rail (502), and the second mounting bracket (505) is located below the first positioning frame (506).

7. The integrated intelligent electrical control device for a sawing machine according to claim 6, characterized in that: The end face of the second positioning frame (508) is provided with a connecting rope (509), the connecting rope (509) is wound around the roller (507), and the other end of the connecting rope (509) is connected to the second mounting frame (505). The connecting rope (509) is L-shaped, and the support plate (501) is slidably mounted with a cutting blade (503). A fixing plate (504) is mounted on the side of the cutting blade (503) away from the mounting frame (505).

8. The integrated intelligent electrical control device for a sawing machine according to claim 7, characterized in that: A control panel (102) is installed above the inner cavity of the box (101), and a closing door (103) is symmetrically and rotatably installed in the box (101). An auxiliary component (2) is fitted onto one of the closed doors (103), the auxiliary component (2) including a mounting frame (201); An installation frame (201) is fixedly installed on the outer wall of one of the closed doors (103), and a push plate (202) is slidably installed between the installation frame (201) and the closed door (103). A connecting frame (203) is installed at one end of the push plate (202) located in the inner cavity of the installation frame (201). A fixing frame (204) is installed in the inner cavity of the mounting frame (201), and an iron plate (205) is magnetically attached to the fixing frame (204).

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