Welding apparatus, dressing apparatus, and welding method

By using an asymmetric electrode cap structure and a graded current temperature control method, the problem of oxide layer hindering current conduction in aluminum alloy welding was solved, achieving seamless spot welding and stable weld nugget formation, thus improving welding quality and economy.

CN122400747APending Publication Date: 2026-07-17GUANGZHOU AUTOMOBILE GROUP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
GUANGZHOU AUTOMOBILE GROUP CO LTD
Filing Date
2026-06-01
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Aluminum alloys are prone to forming a dense oxide layer during welding, which leads to unstable welding current conduction and rapid heat loss during welding, making it difficult to achieve high-quality, seamless spot welding.

Method used

An asymmetric electrode cap structure is adopted, including a first electrode cap and a second electrode cap. The first electrode cap is used for spot welding without leaving marks on the outer surface, and the second electrode cap has a central boss to pierce the oxide layer. It is combined with a welding method of graded current and segmented temperature control.

Benefits of technology

It achieves seamless spot welding on the surface, stable weld nugget formation, improved welding quality and strength, and reduced electrode cap wear and usage costs.

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Abstract

本发明公开了一种焊接装置、修磨装置和焊接方法,所述焊接装置包括:焊枪本体;第一电极杆和第二电极杆,均与焊枪本体相连;第一电极帽,连接在第一电极杆朝向第二电极杆的一端,朝向第二电极杆的一端为第一焊接端面,第一焊接端面为平面或凸起的弧面;第二电极帽,连接在第二电极杆朝向第一电极杆的一端,第二电极帽包括帽主体和凸台,帽主体一端与第二电极杆相连,另一端为第二焊接端面,第二焊接端面为平面或凸起的弧面,凸台设于第二焊接端面中心,被配置为在预设压力条件下可刺穿待焊接件表面。根据本发明的焊接装置,采用非对称式第一电极帽和第二电极帽结构,可在外观面无痕点焊,刺破氧化层并改善焊核成型,兼顾外观效果与焊接强度。
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