Solder flux applicator, solder flux concentration determination method and adjustment method thereof

By integrating refractive index and conductivity sensors into the flux application device, the flux solution concentration can be monitored and adjusted in real time, solving the problem of low accuracy in manual inspection and improving welding quality and the reliability of photovoltaic modules.

CN122400918APending Publication Date: 2026-07-17通威太阳能(盐城)有限公司

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
通威太阳能(盐城)有限公司
Filing Date
2026-05-19
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, the detection of flux solution concentration relies on manual measurement, which has poor accuracy and is difficult to monitor in real time, resulting in unstable welding quality.

Method used

A refractive index sensor and a conductivity sensor are integrated into the flux application device. The concentration of the flux solution is determined by combining the refractive index and conductivity, and the concentration of the flux solution is monitored and adjusted in real time by a controller.

Benefits of technology

It enables accurate real-time monitoring and adjustment of flux solution concentration, improves the stability and consistency of welding quality, reduces the phenomenon of cold solder joints, and enhances the reliability of photovoltaic modules.

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Abstract

本申请公开了一种助焊剂施加装置、助焊剂浓度确定方法及其调节方法。助焊剂施加装置包括槽体、引导组件、第一检测组件、第二检测组件和控制器。第一检测组件包括折射率传感器,折射率传感器用于检测助焊剂溶液的折射率;第二检测组件包括电导率传感器,电导率传感器用于检测助焊剂溶液的电导率。控制器与第一检测组件、第二检测组件电连接,控制器被配置为根据助焊剂溶液的折射率和电导率确定助焊剂溶液的浓度。在本申请的助焊剂施加装置能够实时监测助焊剂溶液的浓度,并便于及时对助焊剂浓度进行调整,保证生产质量。通过助焊剂溶液的折射率、电导率来综合判断助焊剂溶液的浓度,准确度较高。
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