Non-walk-in lithium battery energy storage container battery module fixing structure and assembling method thereof

By optimizing the fixing structure design of the lithium battery energy storage container battery module, and using L-shaped fixing plates and cold-rolled sheet metal materials, a simple fixing of the battery module is achieved, which solves the problems of high processing cost and long assembly time caused by complex structure in the existing technology, and improves assembly efficiency and fixing reliability.

CN122436643APending Publication Date: 2026-07-21CHANGDE COSPOWERS NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CHANGDE COSPOWERS NEW ENERGY TECH CO LTD
Filing Date
2026-04-17
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

In existing lithium battery energy storage containers, the battery module fixing device has a complex structure, resulting in high processing costs and long assembly time, making it difficult to achieve a balance between fixing reliability and structural simplicity.

Method used

The design employs L-shaped fixing plates one and two, combined with cold-rolled sheet metal material and precise hole positioning. The battery module is simply fixed through sheet metal bending and welding processes, while reinforcing plates enhance the structural strength.

Benefits of technology

It simplifies assembly operations, improves assembly efficiency, ensures the reliability of battery module fixation and structural simplicity, and reduces processing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a non-entry type lithium battery energy storage container battery module fixing structure and an assembling method thereof, and belongs to the technical field of lithium battery energy storage containers.The fixing structure comprises a fixing sheet one and a fixing sheet two arranged on the inner side of the fixing sheet one; the fixing sheet one and the fixing sheet two are both L-shaped structures; the main plate of the fixing sheet one is provided with three waist-shaped holes, the three waist-shaped holes are respectively one battery module connecting hole and two fixing sheet two connecting holes, and the two fixing sheet two connecting holes are respectively located at the two ends of the battery module connecting hole; the main plate of the fixing sheet two is provided with a plurality of electric welding reserved holes; the support plate of the fixing sheet two is provided with two nuts, and the two nuts are arranged in one-to-one correspondence with the two fixing sheet two connecting holes.The application solves the problems of complex fixing device structure and complicated processing procedures in the prior art, realizes the advantages of simple structure and simple process, simplifies the assembling operation, improves the assembling convenience, ensures the reliability of the fixed target surface, and effectively balances the fixing reliability and the structural simplicity.
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Description

Technical Field

[0001] This invention relates to a non-walk-in lithium battery energy storage container battery module fixing structure and its assembly method, belonging to the field of lithium battery energy storage container technology. Background Technology

[0002] In the field of lithium-ion battery energy storage containers, especially in non-walk-in lithium-ion battery energy storage containers, the reliability of battery module fixation directly affects the safe and stable operation of the energy storage system. Existing technologies typically employ complex fixing devices to achieve secure fixation of battery modules. The core idea behind these devices is to improve the fixing effect by adding multiple auxiliary components and complex connection structures.

[0003] However, the complex structural design leads to cumbersome processing procedures, requiring multiple complex processing technologies and the adaptation of multiple parts, resulting in high processing costs. At the same time, the complex structure makes the assembly process inconvenient, requiring more assembly time and reducing overall assembly efficiency.

[0004] The root cause of the above problems lies in the fact that existing technologies excessively pursue fixed reliability while neglecting structural simplicity, and fail to achieve a balance between fixed reliability and structural simplicity through reasonable structural design. Summary of the Invention

[0005] To address the problems existing in the background technology, the present invention provides a non-walk-in lithium battery energy storage container battery module fixing structure and its assembly method.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a non-walk-in lithium battery energy storage container battery module fixing structure, including a fixing plate one and a fixing plate two disposed on its inner side; both the fixing plate one and the fixing plate two are L-shaped structures; the main board of the fixing plate one has three oblong holes, the three oblong holes being one battery module connection hole and two fixing plate two connection holes respectively, the two fixing plate two connection holes being located at both ends of the battery module connection hole; the main board of the fixing plate two has multiple pre-drilled welding holes, and the support plate of the fixing plate two has two nuts pre-set, the two nuts being configured one-to-one with the two fixing plate two connection holes.

[0007] Furthermore, the middle of the two fixing plates is provided with a notch.

[0008] Furthermore, a reinforcing plate is welded between the support plate of the second fixing plate and the main plate.

[0009] Furthermore, the reinforcing piece is a right-angled triangle, and the right-angled sides of the right-angled triangle are welded and fixed to the support plate and the main plate of the fixing piece two, respectively.

[0010] Furthermore, the reinforcing sheet is made of cold-rolled sheet metal.

[0011] Furthermore, the fixing piece is made of cold-rolled sheet metal.

[0012] Furthermore, the second fixing piece is made of cold-rolled sheet metal.

[0013] The present invention discloses an assembly method for a non-walk-in lithium-ion battery storage container battery module fixing structure, the method comprising the following steps: S1: Attach the main board of the second fixing piece to the preset mounting surface of the battery rack guide rail, and position the second fixing piece through the pre-drilled holes for welding; S2: Weld and fix the fixing piece 2 to the battery rack guide rail; S3: Hoist the battery module to the installation area of ​​the battery rack guide rail, adjust the position of the battery module so that the fixing holes on the battery module are aligned with the battery module connection holes of the fixing plate one; S4: Align the two connecting holes of the two fixing plates with the two nuts on the fixing plate 2, pass the bolt through the connecting holes of the fixing plate 2 and tighten it with the corresponding nuts; S5: Pass the bolt through the battery module connection hole of the fixing plate one, connect it with the fixing hole on the battery module and tighten it to complete the fixed assembly of the battery module.

[0014] Compared with the prior art, the beneficial effects of the present invention are: This invention optimizes the fixing structure design, using only two core components, fixing plate one and fixing plate two, to fix the battery module. This solves the problems of complex structure and cumbersome processing steps in existing fixing devices, achieving the advantages of simple structure and streamlined process. By combining basic processes such as sheet metal bending, welding, and pressing holes, along with precise hole and nut matching design, and reinforced by the reinforcing plate at the bending point of fixing plate two, the invention simplifies assembly operations and improves assembly convenience while ensuring the reliability of the fixing target surface. It effectively balances fixing reliability and structural simplicity, overcoming the defects of low processing and assembly efficiency caused by the excessive pursuit of fixing effect in existing technologies. Overall, it is reliable and highly practical. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 yes Figure 1 Rear view; Figure 3 This is a structural schematic diagram of the fixed piece 1; Figure 4 This is a structural schematic diagram of the second fixed piece. Detailed Implementation

[0016] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0017] A non-walk-in lithium-ion battery storage container battery module fixing structure includes a fixing plate 7 and a fixing plate 8 disposed inside it. Both fixing plate 7 and fixing plate 8 are L-shaped structures manufactured by bending according to the installation size requirements of the battery module. The main board of fixing plate 7 has three oblong holes penetrating its thickness direction through a pressing process, with a pressing hole diameter of 8-10mm. The three oblong holes are respectively a battery module connection hole 1 and two fixing plate 2 connection holes, which are located at both ends of the battery module connection hole 1. The main board of fixing plate 8 has multiple arrayed welding pre-drilled holes 5 penetrating its thickness direction through a pressing process, which are used to weld and fix fixing plate 8 to the battery rack guide rail. The hole diameter is 6-8mm and the hole center distance is set to 40-60mm to facilitate positioning and weld formation during welding operations. The support plate of the second fixing plate 8 is pre-welded with two nuts 3 of M8-M10 specifications. During the welding process, it is ensured that the axis of the nuts 3 is perpendicular to the mounting surface of the support plate of the second fixing plate 8. The two nuts 3 are set one-to-one with the two connecting holes 2 of the second fixing plate, and are used to form a bolt connection with the first fixing plate 7.

[0018] Furthermore, the middle part of the fixing plate 8 is provided with a notch 6, which is used to reduce weight and to avoid the fixing connection point of the battery module.

[0019] Furthermore, a reinforcing plate 4 is welded between the support plate of the second fixing plate 8 and the main plate to enhance the structural strength of the second fixing plate 8 and improve the overall stability.

[0020] Furthermore, the reinforcing piece 4 is a right-angled triangle, and the right-angled sides of the right-angled triangle are welded and fixed to the support plate and the main plate of the fixing piece 8 respectively. The weld length is not less than 20mm to ensure the reinforcement effect.

[0021] Furthermore, the reinforcing sheet 4 is a cold-rolled sheet metal with a thickness of 3-5mm.

[0022] Furthermore, the fixing piece 7 is a cold-rolled sheet metal with a thickness of 3-5mm.

[0023] Furthermore, the fixing piece 8 is a cold-rolled sheet metal with a thickness of 3-5mm.

[0024] The present invention discloses an assembly method for a non-walk-in lithium-ion battery storage container battery module fixing structure, the method comprising the following steps: S1: Attach the main board of the fixing piece 2 8 to the preset mounting surface of the battery rack guide rail, and position the fixing piece 2 8 through the pre-drilled welding hole 5; S2: Use arc welding to weld and fix the fixing piece 28 to the battery rack guide rail. During welding, ensure that the weld is full and there is no false weld. After welding, clean the weld slag. S3: Hoist the battery module to the installation area of ​​the battery rack guide rail, adjust the position of the battery module, and make the fixing holes on the battery module precisely aligned with the battery module connection holes 1 of the fixing plate 7. S4: Align the two connecting holes 2 of the fixing plate 1 7 with the two nuts 3 on the fixing plate 2 8 respectively, pass the M8-M10 bolt through the connecting holes 2 of the fixing plate 2 and tighten it with the corresponding nuts 3, and control the tightening torque at 25-30 N·m; S5: Pass the bolts of the same specification through the battery module connection hole 1 of the fixing plate 7, connect them with the fixing holes on the battery module and tighten them to complete the fixed assembly of the battery module.

[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A non-walk-in lithium battery energy storage container battery module fixing structure, characterized in that: It includes a fixing plate one (7) and a fixing plate two (8) disposed on its inner side; both the fixing plate one (7) and the fixing plate two (8) are L-shaped structures; the main board of the fixing plate one (7) has three waist-shaped holes, the three waist-shaped holes are one battery module connection hole (1) and two fixing plate two connection holes (2), the two fixing plate two connection holes (2) are located at both ends of the battery module connection hole (1); the main board of the fixing plate two (8) has multiple welding reserved holes (5), the support plate of the fixing plate two (8) has two nuts (3) pre-set, the two nuts (3) are set one-to-one with the two fixing plate two connection holes (2).

2. The non-walk-in lithium battery storage container battery module fixing structure according to claim 1, characterized in that: The middle part of the fixing plate 2 (8) has a notch (6).

3. The non-walk-in lithium battery storage container battery module fixing structure according to claim 1, characterized in that: A reinforcing plate (4) is welded between the support plate of the second fixing plate (8) and the main plate.

4. The non-walk-in lithium battery storage container battery module fixing structure according to claim 3, characterized in that: The reinforcing piece (4) is a right triangle, and the right-angled sides of the right triangle are welded and fixed to the support plate and the main plate of the fixing piece (8) respectively.

5. The non-walk-in lithium battery storage container battery module fixing structure according to claim 4, characterized in that: The reinforcing sheet (4) is made of cold-rolled sheet metal.

6. The non-walk-in lithium battery storage container battery module fixing structure according to claim 1, characterized in that: The fixing piece 1 (7) is cold-rolled sheet metal.

7. The non-walk-in lithium battery storage container battery module fixing structure according to claim 1, characterized in that: The fixing piece 2 (8) is made of cold-rolled sheet metal.

8. An assembly method for a non-walk-in lithium-ion battery storage container battery module fixing structure according to any one of claims 1-7, characterized in that: The method includes the following steps: S1: Attach the main board of the fixing piece 2 (8) to the preset mounting surface of the battery rack guide rail, and position the fixing piece 2 (8) through the pre-drilled hole (5) for welding; S2: Weld and fix the fixing piece 2 (8) to the battery rack guide rail; S3: Hoist the battery module to the installation area of ​​the battery rack guide rail, adjust the position of the battery module so that the fixing hole on the battery module is aligned with the battery module connection hole (1) of the fixing plate (7); S4: Align the two connecting holes (2) of the fixing plate one (7) with the two nuts (3) on the fixing plate two (8), and tighten the bolts through the connecting holes (2) of the fixing plate two and the corresponding nuts (3); S5: Pass the bolt through the battery module connection hole (1) of the fixing plate (7), connect it with the fixing hole on the battery module and tighten it to complete the fixed assembly of the battery module.