Multi-probe compatible high-temperature test tool for steam vortex flowmeter
Patent Information
- Application Number
- CN202610975409.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-02
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2046-07-02
AI Technical Summary
[0003]目前,市面上现有的蒸汽涡街流量计探头测试工装存在较为明显的技术缺陷,难以满足实际的测试需求:
1、本发明中,通过将旋转架设计为多棱柱结构,并在其各端面对应设置尺寸依次递减的安装槽孔,通过转动旋转架即可调换不同规格的安装槽孔,使其与表体的插孔重合,可适配不同型号、不同尺寸的蒸汽涡街流量计探头,无需更换整套测试工装,仅通过旋转调节即可完成不同探头的快速适配安装,既降低了多规格探头的测试成本,又提升了批量测试的效率,能够满足实际生产中多样化、批量性的探头测试需求。
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Figure CN122544900B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of vortex probe testing fixture technology, and particularly to a multi-probe compatible high-temperature testing fixture for steam vortex flow meters. Background Technology
[0002] As a flow measurement instrument widely used in industries such as petroleum, chemical, and power, the measurement accuracy of the probe of the steam vortex flow meter directly affects the reliability of the entire flow measurement system. The core purpose of this test fixture is to provide a performance testing platform for the steam vortex flow meter probe under high-temperature conditions, simulate actual working conditions (such as high-temperature steam medium environment), and test the measurement accuracy and stability of the probe under the corresponding environment, so as to provide support for the production, debugging, and performance verification of the probe.
[0003] Currently, existing steam vortex flow meter probe testing fixtures on the market have significant technical defects and are difficult to meet actual testing needs: First, the existing testing equipment is designed to be highly specific, and can usually only be installed to fit a single model and specification of vortex shear probe. The range of compatibility is narrow. When it is necessary to test probes of different models and sizes, the entire set of testing fixtures must be replaced, which not only increases the testing cost, but also significantly reduces the testing efficiency. It cannot meet the batch testing needs of probes of multiple specifications. Secondly, the actual working environment of steam vortex flowmeters is often accompanied by high-temperature conditions. The probe testing process needs to simulate this high-temperature environment. However, the structural design of the existing test fixture is not fully adapted to this high-temperature scenario. When used in a high-temperature environment for a long time, some connecting parts of the test fixture are prone to thermal deformation due to high temperature, resulting in dimensional tolerance deviations of the parts. After the parts are deformed, the sealing performance of the test device will be greatly reduced, and the steam medium will leak from the gaps between the parts, destroying the sealing and stability of the test environment. This will interfere with the probe's measurement signal, resulting in inaccurate test results that cannot truly reflect the probe's working performance under actual high-temperature conditions, thus affecting the quality control of the probe at the factory. Summary of the Invention
[0004] To address the above problems, one objective of this invention is to overcome these shortcomings, and more specifically, to provide a multi-probe compatible high-temperature testing fixture for steam vortex flow meters. This fixture is compatible with various probe models, meets the testing requirements for probes of different sizes, and increases the reliability of the testing fixture when used at high temperatures.
[0005] In a first aspect, this invention provides a multi-probe compatible high-temperature testing fixture for a steam vortex flow meter, specifically comprising: a body; the body is a cylindrical structure, and the entire body is made of metal, with flanges on both sides, an annular groove on the outer right side of the body, and a vortex generator inside the body; a rotating frame is disposed in the annular groove on the outer right side of the body, the rotating frame can fit against the outer wall of the body and rotate around its axis, the mounting slot at the upper end of the rotating frame can communicate with the insertion hole at the outer end of the body, the mounting slots at other positions are blocked by the outer wall of the body, a detection module is installed at the upper end of the body, a connecting harness is disposed on the right side of the detection module, a probe is installed at the end of the connecting harness, the probe is electrically connected to the detection module through the connecting harness, the probe is located at the upper end of the rotating frame, and the lower end of the probe passes through the mounting slot and insertion hole at the upper end of the rotating frame and extends into the interior of the body.
[0006] Preferably, the right flange of the instrument body is provided with two sets of adjustment grooves, each set of adjustment grooves is rotatably installed with a screw, and each set of adjustment grooves is slidably provided with a pressure rod, which is threadedly connected to the screw in the adjustment groove and abuts against the outer end face of the rotating frame.
[0007] Preferably, an inner groove is provided on the left inner wall of the outer annular groove of the watch body, and a movable ring is slidably disposed in the inner groove by an elastic element, and the side end of the movable ring can extend out from the inner groove.
[0008] Preferably, a through-hole is provided at the upper end of the annular groove on the outer side of the watch body, and a fixing ring is provided on the inner right side of the annular groove, the size of which matches that of the movable ring.
[0009] Preferably, the rotating frame has a prismatic structure, and annular mating grooves are provided on both sides of the rotating frame. The mating groove on the left side abuts against the part of the movable ring extending from the inner groove, and the mating groove on the right side abuts against the fixed ring.
[0010] Preferably, a mounting slot is provided at the middle position of the outer end face of the rotating frame, and the mounting slots on each outer end face of the rotating frame are arranged in a decreasing order. The mounting slot penetrates the rotating frame, and a rubber pad is provided on the outside of the mounting slot. The rubber pad can contact the lower end face of the outer annular structure of the probe.
[0011] Preferably, two sets of movable slots are symmetrically arranged on each end face of the rotating frame. The movable slots on each end face are located on both sides of the mounting slot hole. A vertical frame is slidably arranged on each movable slot through an elastic element. The vertical frame can slide horizontally on the rotating frame along the movable slot.
[0012] Preferably, each set of the uprights is provided with a pressure plate on the inner side, and a pull ring is fixedly installed on the outside of the pressure plate. The pull ring is slidably engaged with the uprights. A spring is provided between the pressure plate and the uprights. When the pull ring is pulled, the pressure plate can slide along the inner wall of the uprights, and the pressure plate can contact the upper end surface of the outer annular structure of the probe.
[0013] This invention provides a multi-probe compatible high-temperature testing fixture for steam vortex flow meters, which has the following advantages: 1. In this invention, the rotating frame is designed as a multi-prism structure with mounting slots of progressively decreasing size on each end face. By rotating the rotating frame, mounting slots of different specifications can be changed to coincide with the insertion holes of the meter body. This allows for the adaptation of steam vortex flow meter probes of different models and sizes. There is no need to replace the entire set of testing fixtures. Different probes can be quickly adapted and installed simply by rotating and adjusting. This reduces the testing cost of multi-specification probes and improves the efficiency of batch testing, thus meeting the diverse and batch probe testing needs in actual production.
[0014] 2. In this invention, a movable ring supported by an elastic element is set in the inner groove of the meter body. This ring, in conjunction with a fixed ring on the right side of the annular groove of the meter body, ensures that the mating grooves on both sides of the rotating frame are tightly abutted against the movable and fixed rings. The movable ring can compensate for gaps caused by high-temperature deformation of components in real time using elastic force, preventing steam leakage from the mating point between the rotating frame and the meter body. Simultaneously, a rubber pad is placed outside the mounting slot, and through the cooperation of the stand, pressure plate, and spring, the outer annular structure of the probe is always tightly fitted to the rubber pad. The pressure plate can apply pressure in real time, preventing gaps between the probe and the mounting slot caused by high-temperature deformation, ensuring the airtightness of the probe installation, preventing steam leakage from interfering with the measurement signal, and ensuring the sealing and stability of the testing environment under high-temperature testing conditions. This, in turn, guarantees the accuracy of the probe measurement results and truly reflects the probe's performance under actual high-temperature conditions. Attached Figure Description
[0015] The following accompanying drawings will provide a better understanding of the invention by those skilled in the art, and will more clearly demonstrate the advantages of the invention. The drawings described herein are for illustrative purposes only, representing selected embodiments and not all possible implementations, and are not intended to limit the scope of the invention.
[0016] In the attached diagram: Figure 1 A three-dimensional structural schematic diagram according to an embodiment of the present invention is shown.
[0017] Figure 2 A side view of the structure according to an embodiment of the present invention is shown.
[0018] Figure 3 A schematic diagram illustrating the splitting effect according to an embodiment of the present invention is shown.
[0019] Figure 4 A schematic diagram of the internal structure of the watch body according to an embodiment of the present invention is shown.
[0020] Figure 5 A schematic diagram of the probe and rotating frame connection structure according to an embodiment of the present invention is shown.
[0021] Figure 6 A schematic diagram of the connection structure between the watch body and the detection module according to an embodiment of the present invention is shown.
[0022] Figure 7 A schematic diagram of the connection structure between the watch body and the rotating frame according to an embodiment of the present invention is shown.
[0023] Figure 8 A schematic diagram of the connection structure between the rotating frame and the upright frame according to an embodiment of the present invention is shown.
[0024] List of reference numerals in the attached diagram: 1. Surface body; 101. Vortex generator; 102. Adjustment groove; 1021. Screw; 1022. Pressure rod; 103. Inner groove; 1031. Moving ring; 104. Insertion hole; 105. Retaining ring; 2. Rotating frame; 201. Mating groove; 202. Mounting slot; 2021. Rubber pad; 203. Movable slot; 2031. Vertical frame; 204, pressure plate; 2041, pull ring; 3. Detection module; 301. Connecting harness; 302. Probe. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. Based on the described embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0026] Example 1: Please refer to Figures 1 to 8 As shown: This invention provides a multi-probe compatible high-temperature testing fixture for a steam vortex flow meter, comprising: a meter body 1; the meter body 1 has a cylindrical structure and is entirely made of metal, with flanges on both sides, an annular groove on the outer right side of the meter body 1, and a vortex generator 101 inside the meter body 1; a rotating frame 2 is disposed in the annular groove on the outer right side of the meter body 1, the rotating frame 2 can fit against the outer wall of the meter body 1 and rotate around its axis, and a mounting slot 202 at the upper end of the rotating frame 2 can be connected to the outer wall of the meter body 1. The socket 104 at the end is connected, and the mounting slots 202 at other positions are blocked by the outer wall of the meter body 1. The detection module 3 is installed at the upper end of the meter body 1. A connecting harness 301 is provided on the right side of the detection module 3. A probe 302 is installed at the end of the connecting harness 301. The probe 302 is electrically connected to the detection module 3 through the connecting harness 301. The probe 302 is located at the upper end of the rotating frame 2, and the lower end of the probe 302 passes through the mounting slot 202 and the socket 104 at the upper end of the rotating frame 2 and extends into the interior of the meter body 1.
[0027] As a second embodiment of the present invention, based on the first embodiment, such as Figure 4 and Figure 6As shown, two sets of adjusting grooves 102 are provided on the right flange of the dial body 1. A screw 1021 is rotatably installed inside each adjusting groove 102, and a pressure rod 1022 is slidably arranged on each adjusting groove 102. The pressure rod 1022 is threadedly connected to the screw 1021 in the adjusting groove 102, and the pressure rod 1022 abuts against the outer end face of the rotating frame 2. An inner groove 103 is provided on the left inner wall of the outer annular groove of the dial body 1. A movable ring 1031 is slidably arranged in the inner groove 103 through an elastic element. The side end of the movable ring 1031 can extend out of the inner groove 103. The upper end of the annular groove on the outer side of the meter body 1 is provided with a through-hole 104, and a fixing ring 105 is provided on the inner wall of the right side of the annular groove. The size of the fixing ring 105 matches that of the movable ring 1031. The meter body 1 is provided, and a rotating frame 2 can be installed on the meter body 1. A vortex generator 101 is provided. When steam passes through the vortex generator 101, it can generate vortices. The steam flow rate can be judged by the number of vortices generated. An adjusting groove 102 is provided, through which the pressure rod 1022 can be movably installed to the right side of the meter body 1. A screw is provided. 1021, by rotating the screw 1021, the position of the pressure rod 1022 in the adjustment groove 102 can be adjusted, and whether the pressure rod 1022 can press the rotating frame 2 can be controlled; the pressure rod 1022 is provided so that the rotating frame 2 can be fixed at the outer end of the watch body 1 by pressing the pressure rod 1022 against the outer end face of the rotating frame 2; the inner groove 103 is provided so that the movable ring 1031 can be slidably installed onto the watch body 1 through the inner groove 103; the movable ring 1031 is provided so that the fixed ring 105 can be fixed against the rotating frame 2 by pressing the movable ring 1031 against the rotating frame 2. The mating groove 201 on the right side of the frame 2 is tightened to seal the right side of the rotating frame 2. The movable ring 1031 abuts against the mating groove 201 on the left side of the rotating frame 2, and at the same time, it can also seal the right side of the rotating frame 2 to prevent steam from overflowing from both sides of the rotating frame 2. An insertion hole 104 is provided, and by inserting the probe 302 into the insertion hole 104, the flow rate of steam flowing inside the meter body 1 can be measured. A fixing ring 105 is provided, and by abutting the fixing ring 105 against the mating groove 201 on the right side of the rotating frame 2, the right side of the rotating frame 2 can be sealed.
[0028] This application installs a movable ring 1031 in the inner groove 103 of the body 1. With the pushing action of the movable ring 1031, the mating grooves 201 at both ends of the rotating frame 2 can be tightly abutted against the movable ring 1031 and the fixed ring 105 respectively. This can compensate for the gaps caused by the deformation of the parts under high temperature in real time and prevent steam from escaping from the gaps. At the same time, after the probe 302 is inserted into the mounting slot 202, the pressure plate 204 is pressed against the upper end face of the outer annular structure of the probe 302 to ensure that the lower end face of the outer annular structure of the probe 302 is effectively fitted with the rubber pad 2021. This also avoids the gaps caused by high temperature, which would reduce the airtightness of the probe 302 installation.
[0029] As a third embodiment of the present invention, based on embodiment one, such as Figure 8 As shown, the rotating frame 2 has a prismatic structure, and annular mating grooves 201 are provided on both sides of the rotating frame 2. The left mating groove 201 abuts against the part of the movable ring 1031 extending from the inner groove 103, and the right mating groove 201 abuts against the fixed ring 105. A mounting slot 202 is provided in the middle of the outer end face of the rotating frame 2, and the mounting slots 202 on each outer end face of the rotating frame 2 are arranged in a decreasing order. The mounting slot 202 penetrates the rotating frame 2, and a rubber pad 2021 is provided on the outside of the mounting slot 202. The rubber pad 2021 can contact the lower end face of the outer annular structure of the probe 302. Two sets of movable grooves 203 are symmetrically arranged on each end face. The movable grooves 203 on each end face are located on both sides of the mounting slots 202. A support frame 2031 is slidably mounted on each movable groove 203 via an elastic element. The support frame 2031 can slide horizontally along the movable groove 203 on the rotating frame 2. A pressure plate 204 is provided on the inner side of each set of support frames 2031. A pull ring 2041 is fixedly installed on the outside of the pressure plate 204. The pull ring 2041 slides with the support frame 2031. A spring is provided between the pressure plate 204 and the support frame 2031. When the pull ring 2041 is pulled, the pressure plate 204 can slide along the inner wall of the support frame 2031. The probe 302 has an outer annular structure that contacts the upper surface of the probe 302. A multi-prism shaped rotating frame 2 is provided, with mounting slots 202 of different diameters on each prism end face, allowing for the installation of probes 302 of different models and specifications. A mating groove 201 is provided, which, through its contact with the fixing ring 105 and the movable ring 1031, seals both sides of the rotating frame 2. Mounting slots 202 are provided, allowing probes 302 of the appropriate size to be inserted into the body 1 for installation. A rubber pad 2021 is provided, which, by pressing the outer annular structure of the probe 302 against the rubber pad 2021, ensures... The system ensures the sealing of the mounting end face of probe 302; a movable groove 203 is provided, through which the support frame 2031 can be slidably mounted onto the outer surface of the rotating frame 2; the support frame 2031 is provided, on which the pressure plate 204 can be slidably mounted; the pressure plate 204 is provided, which, by pressing against the upper end face of the outer annular structure of probe 302, can apply pressure to probe 302 in real time, so that the lower end face of its outer annular structure always remains in close contact with the rubber pad 2021, thereby maintaining the sealing of the installation; a pull ring 2041 is provided, by pulling the pull ring 2041, the movement of the pressure plate 204 on the support frame 2031 can be controlled.
[0030] This application sets the rotating frame 2 into a polygonal prism structure and sets mounting slots 202 of progressively decreasing size on each end face of the rotating frame 2. During use, by rotating the rotating frame 2, the mounting slots 202 of the corresponding size are rotated to the upper end face of the rotating frame 2 and made to coincide with the insertion hole 104. At this time, the probe 302 of the corresponding size can be inserted into the inside of the meter body 1 through the mounting slots 202 and fixed in the mounting slots 202 at that position by means of the pressure plate 204. When it is necessary to test different models of probes 302, the mounting slots 202 can be changed by rotating the rotating frame 2 to install and adapt them.
[0031] The specific usage and function of this embodiment are as follows: In this invention, such as Figures 1 to 8 As shown, rotating the screw 1021 in the adjustment groove 102 on the right side of the watch body 1 causes the pressure rod 1022 to slide within the adjustment groove 102, thereby loosening the clamping and fixing of the rotating frame 2. Then, rotating the polygonal rotating frame 2, according to the size specifications of the probe 302 to be tested, rotates the corresponding mounting slot 202 to the upper position of the rotating frame 2, ensuring that the mounting slot 202 is aligned and connected with the insertion hole 104 at the upper end of the annular groove on the outer side of the watch body 1. During this process, the movable ring 1031 in the inner groove 103 is subjected to the elastic force of the elastic element. The probe 302 extends automatically and fits tightly into the mating groove 201 on the left side of the rotating frame 2. The mating groove 201 on the right side of the rotating frame 2 naturally fits into the fixing ring 105 on the right side of the annular groove. Rotating the screw 1021 in the opposite direction pushes the pressure rod 1022 to press tightly against the outer end face of the rotating frame 2, thus limiting and fixing the rotating frame 2 on the body 1. Then, the two sets of uprights 2031 are separated, and the pull ring 2041 is pulled, causing the pressure plate 204 to slide upward along the uprights 2031. Then, the probe 302 is inserted into the mounting slot 202. In the middle, let its bottom pass through the insertion hole 104 and extend into the interior of the meter body 1. Then release the pull ring 2041. Under the action of the spring's return force, the pressure plate 204 presses down to the upper end face of the annular structure outside the probe 302, so that its lower end face is tightly fitted with the rubber gasket 2021 outside the mounting slot 202, ensuring installation sealing. Then connect the probe 302 to the detection module 3 at the upper end of the meter body 1 through the connecting wire harness 301. After confirming that the connection is firm, turn on the entire test system and introduce high temperature steam (up to 1000 ℃) into the meter body 1. When the steam flows through the vortex generator 101 inside the body 1 (up to 350℃), it generates regular vortices. The probe 302 detects the signal generated by the vortex in real time and transmits it to the detection module 3 through the connecting wire harness 301. The detection module 3 processes and analyzes the signal to complete the steam flow test. When it is necessary to test different types of probes 302, the above operation steps are repeated. By rotating the rotating frame 2 to change the corresponding size of the mounting slot 202, the matching probe 302 can be installed and tested.
[0032] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A multi-probe compatible high-temperature testing fixture for steam vortex flow meters, including: The watch body (1) has flanges on both sides, an annular groove on the outer right side of the watch body (1), and a vortex generator (101) inside the watch body (1); characterized in that a rotating frame (2) is provided in the annular groove on the outer right side of the watch body (1), the rotating frame (2) can fit against the outer wall of the watch body (1) and rotate around its axis, the mounting slot (202) at the upper end of the rotating frame (2) can be connected to the insertion hole (104) at the outer end of the watch body (1), and the mounting slots (202) at other positions are connected to the watch body (1). The outer wall is sealed, and a detection module (3) is installed on the upper end of the body (1). A connecting wire harness (301) is provided on the right side of the detection module (3). A probe (302) is installed at the end of the connecting wire harness (301). The probe (302) is electrically connected to the detection module (3) through the connecting wire harness (301). The probe (302) is located at the upper end of the rotating frame (2), and the lower end of the probe (302) passes through the mounting slot (202) and the insertion hole (104) at the upper end of the rotating frame (2) and extends into the interior of the body (1). The watch body (1) is a cylindrical structure, and an inner groove (103) is provided on the left inner wall of the outer annular groove of the watch body (1). A movable ring (1031) is slidably provided in the inner groove (103) through an elastic element. The side end of the movable ring (1031) can extend out of the inner groove (103). A through-hole (104) is provided at the upper end of the outer annular groove of the watch body (1). A fixed ring (105) is provided on the right inner wall of the annular groove. The size of the fixed ring (105) matches that of the movable ring (1031). The rotating frame (2) is a prism structure, and annular mating grooves (20) are provided on both sides of the rotating frame (2). 1) The mating groove (201) on the left side abuts against the part of the movable ring (1031) extending from the inner groove (103), and the mating groove (201) on the right side abuts against the fixed ring (105); the middle position of the outer end face of the rotating frame (2) is provided with a mounting slot (202), and the mounting slots (202) on each end face of the outer side of the rotating frame (2) are arranged in a decreasing order. The mounting slot (202) penetrates the rotating frame (2), and a rubber pad (2021) is provided on the outside of the mounting slot (202). The rubber pad (2021) contacts the lower end face of the outer annular structure of the probe (302).
2. The multi-probe compatible high-temperature testing fixture for steam vortex flowmeters according to claim 1, characterized in that: Two sets of adjustment grooves (102) are provided on the right flange of the body (1). A screw (1021) is rotatably installed inside each set of adjustment grooves (102). A pressure rod (1022) is slidably provided on each set of adjustment grooves (102). The pressure rod (1022) is threadedly connected to the screw (1021) in the adjustment groove (102). The pressure rod (1022) abuts against the outer end face of the rotating frame (2).
3. The multi-probe compatible high-temperature testing fixture for steam vortex flowmeters according to claim 1, characterized in that: Two sets of movable slots (203) are symmetrically arranged on each end face of the rotating frame (2). The movable slots (203) on each end face are located on both sides of the mounting slot (202). A support frame (2031) is slidably arranged on each movable slot (203) through an elastic element. The support frame (2031) can slide horizontally on the rotating frame (2) along the movable slot (203).
4. The multi-probe compatible high-temperature testing fixture for steam vortex flowmeters according to claim 3, characterized in that: Each set of the uprights (2031) has a pressure plate (204) on its inner side, and a pull ring (2041) is fixedly installed on the outside of the pressure plate (204). The pull ring (2041) slides with the uprights (2031), and a spring is provided between the pressure plate (204) and the uprights (2031).
5. The multi-probe compatible high-temperature testing fixture for steam vortex flowmeters according to any one of claims 1 to 4, characterized in that: The body (1) is made entirely of metal.
Citation Information
Patent Citations
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