A modular based cable connector expandable interface device

CN122552869APending Publication Date: 2026-08-11LIAOYUAN POWER SUPPLY COMPANY STATE GRID JILIN ELECTRIC POWER
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2026-06-04
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]电缆连接器是电力传输和信号通信中的基础元件,随着设备功能的集成化,单一接口往往无法满足多种信号和电源同时连接的需求

Benefits of technology

通过树脂模块外侧一体成型的扩展树脂模块接口,可连接多个相同或不同类型的扩展模块,形成接口阵列,适应不同应用场景的接口数量和类型需求,同时,通过弹性夹座和调节螺母的配合,实现对机械接口的均匀抱紧,抗振性能好,接触电阻稳定;

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Abstract

The application discloses to the technical field of cable connectors and particularly relates to an extensible interface device of a cable connector based on modularization, which can be connected with multiple extension modules of the same type or different types through an extension resin module interface integrally formed on the outer side of a resin module, forms an interface array, and meets the requirements of the number and types of interfaces in different application scenarios. Meanwhile, the uniform clamping of the mechanical interface is realized through the cooperation of the elastic clamping seat and the adjusting nut, the anti-vibration performance is good, and the contact resistance is stable.
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Description

Technical Field

[0001] This invention relates to the field of cable connector technology, specifically to a modular cable connector scalable interface device. Background Technology

[0002] Cable connectors are fundamental components in power transmission and signal communication. With the increasing integration of equipment functions, a single interface often cannot meet the needs of simultaneous connection of multiple signals and power supplies. Traditional cable connectors are mostly designed with fixed interfaces, where the number, type, and electrical parameters of the interfaces are determined during production. They cannot be flexibly expanded or changed according to field requirements. When additional functional modules (such as sensing, monitoring, backup power, etc.) are needed, the entire connector usually needs to be replaced, resulting in complex wiring, large space occupation, and high cost. Furthermore, signal routing needs to be reconfigured after expansion, and there is a lack of intelligent identification and status monitoring functions, resulting in insufficient flexibility and reliability in expansion. In addition, their locking structures are mostly ordinary threads or snaps, which are prone to loosening in vibration environments and have unstable contact resistance. Therefore, there is an urgent need to provide a modular cable connector expandable interface device. Summary of the Invention

[0003] The purpose of this section is to outline some aspects of the embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the invention.

[0004] Therefore, the purpose of this invention is to provide a modular cable connector expandable interface device. Through the integrally molded expansion resin module interface on the outside of the resin module, multiple identical or different types of expansion modules can be connected to form an interface array, which can adapt to the interface quantity and type requirements of different application scenarios. At the same time, through the cooperation of elastic clamp and adjusting nut, uniform clamping of mechanical interface is achieved, with good vibration resistance and stable contact resistance.

[0005] To address the aforementioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution: A modular cable connector scalable interface device, comprising: As a connecting substrate, the resin module has a mechanical interface on its top and an extended resin module interface integrally formed on its outer side. The locking component, positioned corresponding to the mechanical interface, provides locking force and connects the mechanical interface to the connecting component; The connecting component interfaces with the mechanical interface to achieve electrical connection between the external terminal and the resin module; The system module connects to the resin module, expands the interface module, and monitors.

[0006] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the resin module and the main body of the expanded resin module interface are integrally formed by 3D printing of thermosetting resin material, and a shielding mesh layer is embedded inside the resin module, the shielding mesh layer being a metal shielding mesh cover structure.

[0007] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the locking assembly includes an elastic clamp connected to the top of the resin module. The top of the elastic clamp is integrally formed in a cross shape with multiple sets of elastic flaps, forming a receiving space between the multiple sets of elastic flaps. External threads are provided on the outer side of the elastic flaps.

[0008] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, wherein: an adjusting nut that locks with the external thread is provided on the outer side of the elastic flap, and multiple sets of the elastic flaps move and clamp together with the adjusting nut.

[0009] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the connection component includes an electrical connector that is connected to a mechanical interface, the electrical connector being electrically connected to the mechanical interface, and a cable for connecting to an external terminal being provided at the rear end of the electrical connector.

[0010] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the system module includes a circuit board embedded in a resin module, and the circuit board is provided with a central identification unit and an expansion unit.

[0011] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the central identification unit is used to identify the type and electrical parameters of the expandable resin module interface, and the expandable unit includes a configuration management module, a status monitoring module, and a cascaded expandable module.

[0012] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the configuration management module is used to dynamically configure the signal routing and power distribution between the expandable resin module interface and the mechanical interface according to the identification result of the central processing unit, and the status monitoring unit is used to monitor the operating status of the resin module and the expandable resin module interface in real time, including temperature, humidity and connection reliability.

[0013] As a preferred embodiment of the modular cable connector expandable interface device described in this invention, the cascade expansion module is used to allow the expansion resin module interface to be connected in series with the mechanical interface, forming a multifunctional interface array with a chain or star topology.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The integrated resin module interface on the outside of the resin module allows for the connection of multiple identical or different types of expansion modules to form an interface array, adapting to the interface quantity and type requirements of different application scenarios. At the same time, the combination of elastic clamps and adjusting nuts ensures uniform clamping of the mechanical interface, resulting in good vibration resistance and stable contact resistance. The central identification unit automatically identifies the type and electrical parameters of the expansion module, and the configuration management module dynamically allocates signal routes and power supplies to achieve plug-and-play functionality. Furthermore, the cascaded expansion modules support chain or star topologies, making it easy to build complex and multifunctional interface networks. Attached Figure Description To more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Wherein: Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the exploded structure of the present invention; Figure 3 This is a schematic diagram of the system module structure of the present invention; Figure 4 For the present invention Figure 2 Schematic diagram of cross-section structure; Figure 5 For the present invention Figure 1 Partial structural diagram.

[0015] In the diagram: 100 Resin Module, 110 Mechanical Interface, 120 Extended Resin Module Interface, 130 Shielding Mesh Layer, 200 Locking Structure, 210 Elastic Clamp, 211 Elastic Lobe, 212 Threaded Groove, 220 Adjusting Nut, 300 Connecting Assembly, 310 Electrical Connector, 320 Cable, 400 System Module, 410 Circuit Board, 411 Central Identification Unit, 420 Expansion Unit, 421 Configuration Management Module, 422 Status Monitoring Module, 423 Cascaded Expansion Module. Detailed Implementation

[0016] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0017] Many specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways different from those described herein, and those skilled in the art can make similar extensions without departing from the spirit of the invention. Therefore, the invention is not limited to the specific embodiments disclosed below.

[0018] Secondly, the present invention is described in detail with reference to the schematic diagrams. When detailing the embodiments of the present invention, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not according to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of the present invention. In addition, actual fabrication should include three-dimensional spatial dimensions of length, width, and depth.

[0019] To make the objectives, technical solutions, and advantages of the present invention clearer, the embodiments of the present invention will be described in further detail below with reference to the accompanying drawings.

[0020] This invention provides a modular cable connector scalable interface device; please refer to [link / reference]. Figure 1-5 It includes a resin module 100, a locking assembly 200, a connecting assembly 300, and a system module 400; Please continue reading. Figure 1-3 The resin module 100 serves as the connecting base. The top of the resin module 100 is provided with a mechanical interface 110 for docking with the connecting component 300 and connecting with external devices. An extended resin module interface 120 is integrally formed on the outside of the resin module 100. The mechanical dimensions and electrical pin definitions of this interface are consistent with those of the mechanical interface 110, and it supports the serial expansion of multiple identical modules. The main body of the resin module 100 and the extended resin module interface 110 is integrally formed by 3D printing of thermosetting resin material, and a shielding mesh layer 130 is embedded inside the resin module 100. The shielding mesh layer is a metal shielding mesh structure used to suppress external electromagnetic interference. Please continue reading. Figure 1 , Figure 2 , Figure 4 and Figure 5 The locking component 200 is positioned corresponding to the mechanical interface 110, provides locking force, and connects the mechanical interface 110 and the connecting component 300. The locking assembly 200 includes an elastic clamp 210 connected to the top of the resin module 100. The top of the elastic clamp 210 is integrally formed in a cross shape with multiple sets of elastic flaps 211, forming a receiving space between them. External threads 212 are provided on the outer side of each elastic flap 211, and an adjusting nut 220 (with an inner conical surface) is provided on the outer side of each elastic flap 211 to lock into the external threads 212. The multiple sets of elastic flaps 211 move and clamp with the adjusting nut 220. When the adjusting nut 220 is tightened, its inner conical surface forces the multiple sets of elastic flaps 211 to contract radially synchronously, uniformly clamping the inserted electrical connector 310. When the adjusting nut is loosened in the opposite direction, the elastic flaps 211 elastically reset, releasing the connector. This locking method has strong vibration resistance and stable contact resistance. Please continue reading. Figure 1 , Figure 2 , Figure 4 and Figure 5 The connecting component 300 docks with the mechanical interface 110 to achieve an electrical connection between the external terminal and the resin module 100; The connection assembly 300 includes an electrical connector 310 that connects to the mechanical interface 110. The electrical connector 310 is electrically connected to the mechanical interface 110. The rear end of the electrical connector 310 is provided with a cable 320 for connection to an external terminal. The front end of the electrical connector 310 is inserted between the elastic flaps 211 and electrically connected to the electrical contacts within the mechanical interface 110. The rear end of the electrical connector 310 is provided with a cable 320 for connection to an external terminal. Please continue reading. Figure 3 The system module 400 is connected to the resin module 100, and the expansion interface module is also connected. System module 400 includes a circuit board 410 embedded in resin module 100. Circuit board 410 is provided with a central identification unit 411 and an expansion unit 420. The central identification unit 411 is used to identify the type and electrical parameters of the extended resin module interface 120 (e.g., by reading the identification resistor or memory chip built into the module). The expansion unit 420 includes a configuration management module 421, a status monitoring module 422 and a cascade expansion module 423. The configuration management module is used to dynamically configure the signal routing and power distribution between the extended resin module interface 120 and the mechanical interface 110 according to the identification result of the central processing unit 411. The status monitoring unit 422 is used to monitor the operating status of resin module 100 and extended resin module interface 120 in real time, including temperature, humidity and connection reliability (including temperature (by built-in temperature sensor), humidity (by humidity sensor) and connection reliability (by detecting changes in contact resistance), and to issue an early warning when the parameters exceed the threshold). The cascade expansion module 423 is used to allow the extended resin module interface 110 and the mechanical interface 110 to be connected in series to form a multi-functional interface array with a chain or star topology. Working principle: In use, the electrical connector 310 is inserted into the mechanical interface 110 on top of the resin module 100, and the adjusting nut 220 is tightened. The elastic flap 211 clamps the connector, completing the mechanical and electrical connection. If an expansion interface is needed, the mechanical interface of another resin module with the same structure is inserted into the expansion resin module interface 120 of the current module. The system module 400 automatically identifies the type of the newly connected module, the configuration management module 421 updates the signal routing, and the new interface is put into use. The status monitoring module 422 continuously monitors the temperature and connection status of each interface, and alarms locally or remotely when abnormalities occur. Through the cascading expansion module 423, up to dozens of interface modules can be connected to form a distributed interface network.

[0021] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the invention. In particular, as long as there is no structural conflict, the features in the disclosed embodiments can be combined with each other in any manner. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A modular based cable connector extensible interface device, comprising: include: The resin module (100) serves as the connecting substrate. The top of the resin module (100) is provided with a mechanical interface (110), and the outer side of the resin module (100) is integrally connected with an extended resin module interface (120). The locking component (200) is positioned corresponding to the mechanical interface (110), provides locking force, and connects the mechanical interface (110) and the connecting component (300). The connecting component (300) docks with the mechanical interface (110) to realize the electrical connection between the external terminal and the resin module (100); The system module (400) is connected to the resin module (100) to expand the interface module and monitor.

2. A modular based cable connector extensible interface device according to claim 1, wherein, The main body of the resin module (100) and the extended resin module interface (110) is integrally formed by 3D printing of thermosetting resin material, and a shielding mesh layer (130) is embedded inside the resin module (100), which is a metal shielding mesh structure.

3. A modular based cable connector extensible interface device according to claim 1, wherein, The locking assembly (200) includes an elastic clamp (210) connected to the top of the resin module (100). The top of the elastic clamp (210) is integrally formed in a cross shape and has multiple sets of elastic flaps (211). The multiple sets of elastic flaps (211) form a receiving space, and the outer side of the elastic flaps (211) is provided with external threads (212).

4. A modular based cable connector extensible interface device according to claim 3, wherein, The elastic flap (211) is provided with an adjusting nut (220) that locks with the external thread (212) on the outside. Multiple sets of the elastic flaps (211) move and clamp together with the adjusting nut (220).

5. The modular cable connector expandable interface device according to claim 1, characterized in that, The connection assembly (300) includes an electrical connector (310) connected to the mechanical interface (110), the electrical connector (310) being electrically connected to the mechanical interface (110), and a cable (320) for connecting to an external terminal being provided at the rear end of the electrical connector (310).

6. A modular based cable connector extensible interface device according to claim 1, wherein, The system module (400) includes a circuit board (410) embedded in a resin module (100), and the circuit board (410) is provided with a central identification unit (411) and an expansion unit (420).

7. A modular based cable connector extensible interface device according to claim 6, wherein, The central identification unit (411) is used to identify the type and electrical parameters of the extended resin module interface (120). The extended unit (420) includes a configuration management module (421), a status monitoring module (422), and a cascaded extended module (423).

8. A modular based cable connector extensible interface device according to claim 7, wherein, The configuration management module is used to dynamically configure the signal routing and power distribution between the extended resin module interface (120) and the mechanical interface (110) according to the identification result of the central processing unit (411). The status monitoring unit (422) is used to monitor the operating status of the resin module (100) and the extended resin module interface (120) in real time, including temperature, humidity and connection reliability.

9. A modular based cable connector extensible interface device according to claim 7, wherein, The cascaded expansion module (423) is used to allow the expansion resin module interface (110) to be connected in series with the mechanical interface (110) to form a multifunctional interface array with a chain or star topology.