A mobile cutting device for processing aluminum materials of photovoltaic panels

Abstract

The application discloses a kind of mobile cutting device of photovoltaic panel aluminum material processing, it is related to photovoltaic panel aluminum material processing technical field, including outer frame and first servo motor, the inside both sides of outer frame are fixedly installed with fixed plate by bolt, and the side of fixed plate is provided with scraper.This kind of mobile cutting device of photovoltaic panel aluminum material processing forms linkage structure by adjusting assembly cooperation fixed scraper, discards traditional equipment manual cleaning waste, manual unloading operation mode, by first servo motor driving screw rotation, it is accurately positioned guide to be matched with guide rod, guarantee that the running of placing plate is stable without deviation, during equipment operation, keep stationary scraper can be automatically scraped when placing plate moves, aluminum scrap and cutting edge corners on the surface of plate, prevent waste accumulation interference aluminum placement precision and cutting quality, after cutting is completed, placing plate can directly push finished product aluminum material to inner frame automatically, operator only needs to pull handle to concentrate on material taking.

Description

Technical Field

[0001] This invention relates to the field of photovoltaic panel aluminum material processing technology, specifically a mobile cutting device for photovoltaic panel aluminum material processing. Background Technology

[0002] With the large-scale development of the photovoltaic industry, the demand for aluminum materials for photovoltaic frames continues to rise. Multiple processes are used in the processing of aluminum materials for photovoltaic panels, such as cutting devices, which facilitate the cutting of aluminum materials for photovoltaic panels into the required sizes.

[0003] For example, the invention disclosed in application number CN220462618U is a mobile cutting device for processing solar photovoltaic panels. It relates to the field of solar photovoltaic panel technology and aims to solve the problem that in existing solar photovoltaic panel processing, panels need to be cut to the required size, but some smaller panels fall into the internal groove of the equipment, making manual retrieval time-consuming, labor-intensive, and inconvenient. The key technical points of the solution include a workbench, with a mounting base fixedly connected to its lower end. A fixed base is fixedly connected to the bottom of the mounting base. A lead screw is fixedly connected to the output end of the motor. A support plate is fixedly connected to the upper end of the moving column. A connecting rod is fixedly connected to the upper end of the support plate. A support plate is fixedly connected to the upper end of the connecting rod. A control panel is provided on the outside of the workbench. This achieves convenient operation and ease of work. However, aluminum shavings accumulating on the workbench will directly affect the flatness of the aluminum material and reduce the cutting accuracy. Existing equipment requires manual feeding and manual cleaning of waste on the workbench, which involves a large amount of manual operation, low processing efficiency, and the closed cutting station makes it very inconvenient to maintain the internal transmission and cutting components. Summary of the Invention

[0004] The purpose of this invention is to provide a mobile cutting device for processing aluminum materials for photovoltaic panels, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a mobile cutting device for processing aluminum photovoltaic panels, comprising an outer frame and a first servo motor. Fixing plates are bolted to both sides of the inner surface of the outer frame, and a scraper is provided on one side of each fixing plate. A top frame is provided above the scraper, and a moving component for assisting cutting is installed inside the top frame. An adjusting component for assisting material feeding and cleaning is provided on one side of the scraper, and the adjusting component includes a connecting frame, a threaded base plate, a lead screw, and a placement plate. A threaded base plate is installed at the bottom of the connecting frame, and a lead screw is threaded inside the threaded base plate. The first servo motor is installed at the end of the lead screw, and a placement plate is fixedly provided on one side of the threaded base plate.

[0006] Furthermore, the connecting frame, threaded base plate, and placement plate are provided in two sets, and the two sets of connecting frames, threaded base plates, and placement plates are symmetrically distributed about the center of the outer frame.

[0007] Furthermore, a guide rod is slidably installed on the side of the threaded base plate away from the lead screw, and the connecting frame and the threaded base plate are an integrated structure.

[0008] Furthermore, the moving component includes a second servo motor, a threaded rod, a built-in adjustment frame, a third servo motor, and a laser cutting head. The output end of the second servo motor is equipped with a threaded rod, and the outer surface of the threaded rod is threaded with a built-in adjustment frame. The third servo motor is installed on one side inside the built-in adjustment frame. There are two threaded rods, and the other set of threaded rods is connected to the output end of the third servo motor. The laser cutting head is slidably installed inside the built-in adjustment frame through the threaded rod.

[0009] Furthermore, an inner frame is slidably installed inside the outer frame, and a handle is fixedly provided on one side of the inner frame.

[0010] Furthermore, support plates are fixedly installed on both sides of the outer frame, and a base plate is provided at the bottom of the support plates.

[0011] Furthermore, a suction tube is provided at the top of one of the connecting frames, and an exhaust fan is installed at the end of the suction tube, and a filter frame is installed at the output end of the exhaust fan.

[0012] Furthermore, the bottom of the filter frame is provided with a mounting plate, and the mounting plate is fixedly connected to the connecting frame by bolts.

[0013] Furthermore, the exhaust fan, suction pipe, and filter frame move synchronously with the adjustment components, continuously adsorbing aluminum chips and metal dust generated during aluminum cutting, following the cutting point of the laser cutting head. Furthermore, the two symmetrically arranged adjustment components can be moved in a staggered manner, fully exposing the central cutting area of ​​the equipment.

[0014] This invention provides a mobile cutting device for processing aluminum materials for photovoltaic panels, which has the following advantages: 1. This invention uses an adjustable component in conjunction with a fixed scraper to form a linkage structure, eliminating the traditional manual waste cleaning and unloading operation mode. The first servo motor drives the lead screw to rotate, and the guide rod provides precise limit guidance, ensuring that the placement plate runs smoothly without deviation. During the operation of the equipment, the stationary scraper can automatically scrape off residual aluminum chips and cutting scraps from the plate surface as the placement plate moves, preventing waste accumulation from interfering with the placement accuracy and cutting quality of the aluminum material. After cutting, the placement plate can directly push the finished aluminum material into the inner frame automatically. The operator only needs to pull the handle to collect the material, without having to come into close contact with the cutting and processing area, which greatly reduces the amount of manual operation and avoids the safety risks caused by manual approach to the workstation.

[0015] 2. After the design and processing of the adjustment components, the internal cutting and transmission stations of the equipment can be directly exposed, which breaks the drawback of the closed cavity and difficult internal structure of traditional cutting equipment. The staff can directly inspect, maintain and troubleshoot the internal laser cutting components and screw transmission components without disassembling the entire machine shell, simplifying the later operation and maintenance process of the equipment and shortening the equipment maintenance downtime. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of a mobile cutting device for processing aluminum materials for photovoltaic panels according to the present invention. Figure 2 This is a schematic diagram of another perspective of the mobile cutting device for processing aluminum materials for photovoltaic panels according to the present invention. Figure 3 This is a schematic diagram of the adjustment component structure of a mobile cutting device for processing aluminum photovoltaic panels according to the present invention. Figure 4 This is a schematic diagram of the scraper connection structure of a mobile cutting device for processing aluminum photovoltaic panels according to the present invention. Figure 5 This is a schematic diagram of the top frame structure of a mobile cutting device for processing aluminum materials for photovoltaic panels according to the present invention.

[0017] In the diagram: 1. Outer frame; 2. Inner frame; 3. Handle; 4. Base plate; 5. First servo motor; 6. Support plate; 7. Suction tube; 8. Exhaust fan; 9. Filter frame; 10. Mounting plate; 11. Adjustment component; 1101. Connecting frame; 1102. Threaded base plate; 1103. Lead screw; 1104. Placement plate; 12. Guide rod; 13. Fixing plate; 14. Scraper; 15. Top frame; 16. Moving component; 1601. Second servo motor; 1602. Threaded rod; 1603. Built-in adjustment frame; 1604. Third servo motor; 1605. Laser cutting head. Detailed Implementation

[0018] The embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of the invention.

[0019] like Figures 1-4As shown, a mobile cutting device for processing aluminum photovoltaic panels includes an outer frame 1, an inner frame 2, a handle 3, a base plate 4, a first servo motor 5, a support plate 6, a suction tube 7, an exhaust fan 8, a filter frame 9, a mounting plate 10, an adjustment assembly 11, a connecting frame 1101, a threaded base plate 1102, a lead screw 1103, a placement plate 1104, a guide rod 12, a fixing plate 13, a scraper 14, a top frame 15, a moving assembly 16, a second servo motor 1601, a threaded rod 1602, and an internal adjustment frame 160. 3. The third servo motor 1604 and the laser cutting head 1605 are mounted on the inner sides of the outer frame 1 by bolts. A fixing plate 13 is fixedly installed on one side of the fixing plate 13. An inner frame 2 is slidably installed inside the outer frame 1. A handle 3 is fixedly installed on one side of the inner frame 2. Support plates 6 are fixedly installed on both sides of the outer frame 1. A bottom plate 4 is provided at the bottom of the support plate 6. A top frame 15 is provided above the scraper 14. A moving component 1 for assisting cutting is installed inside the top frame 15. 6. An adjustment assembly 11 for assisting material feeding and cleaning is provided on one side of the scraper 14. The adjustment assembly 11 includes a connecting frame 1101, a threaded base plate 1102, a lead screw 1103, and a placement plate 1104. The threaded base plate 1102 is installed at the bottom of the connecting frame 1101, and the lead screw 1103 is provided in the internal thread of the threaded base plate 1102. A suction pipe 7 is provided at the top of a set of connecting frames 1101, and an exhaust fan 8 is installed at the end of the suction pipe 7. A filter is installed at the output end of the exhaust fan 8. The bottom of the filter frame 9 is equipped with a mounting plate 10, which is fixedly connected to the connecting frame 1101 by bolts. During the laser cutting process, metal dust and fine aluminum chips are generated. The exhaust fan 8 is started simultaneously. The exhaust fan 8 generates negative pressure suction around the cutting station through the suction pipe 7, and sucks the aluminum chips and metal dust generated during cutting into the pipe in real time. The output end of the exhaust fan 8 is connected to the filter frame 9. The dust and aluminum chips enter the filter frame 9 to complete solid-gas separation. Clean air is discharged and solid waste is intercepted and stored.The filter frame 9 is fixed to the top of the connecting frame 1101 by bolts through the mounting plate 10 at the bottom, and can move synchronously with the adjusting component 11. The first servo motor 5 is installed at the end of the lead screw 1103. A placement plate 1104 is fixedly installed on one side of the threaded base plate 1102. There are two sets of connecting frames 1101, threaded base plates 1102 and placement plates 1104. The two sets of connecting frames 1101, threaded base plates 1102 and placement plates 1104 are symmetrically distributed about the center of the outer frame 1. A guide rod is slidably installed on the side of the threaded base plate 1102 away from the lead screw 1103. 12. The connecting frame 1101 and the threaded base plate 1102 are integrated. The operator places the photovoltaic aluminum material to be processed on the surface of two symmetrically distributed placement plates 1104. After cutting, the position can be moved using the adjustment component 11. The inner sides of the outer frame 1 are fixedly installed with bolts to the fixing plates 13. The sides of the fixing plates 13 are equipped with scrapers 14. When the adjustment component 11 moves the placement plates 1104 and the aluminum material back and forth, the scrapers 14 remain fixed and can automatically scrape away the stubborn aluminum chips and cutting edge residues remaining on the surface of the placement plates 1104, avoiding waste. Stacking affects the accuracy of subsequent aluminum material placement. The adjustment assembly 11 consists of a connecting frame 1101, a threaded base plate 1102, a lead screw 1103, and a placement plate 1104. The two sets of adjustment assemblies 11 are symmetrically arranged to facilitate the placement of the aluminum material to be processed. After the first servo motor 5 is started, it drives the lead screw 1103 to rotate in the forward or reverse direction. The threaded base plate 1102 is threadedly engaged with the lead screw 1103. At the same time, one side of the threaded base plate 1102 is slidably sleeved on the outside of the guide rod 12. The guide rod 12 limits and guides the threaded base plate 1102 to prevent the threaded base plate 1102 from moving with the lead screw. 1103 undergoes circumferential rotation, converting the rotational motion of the lead screw 1103 into the linear reciprocating motion of the threaded base plate 1102; the integrated connecting frame 1101 moves synchronously with the threaded base plate 1102, thereby enabling the scraper 14 to clean and remove debris from the placement plate 1104 during the movement of the connecting frame 1101, while simultaneously pushing the cut parts in the placement plate 1104 into the inner frame 2 for easy collection by the user. Furthermore, the movement of the other two sets of connecting frames 1101 facilitates complete exposure of the cutting area, which is beneficial for inspection and maintenance of various structures.

[0020] like Figure 5As shown, the moving component 16 includes a second servo motor 1601, a threaded rod 1602, a built-in adjustment frame 1603, a third servo motor 1604, and a laser cutting head 1605. The output end of the second servo motor 1601 is equipped with a threaded rod 1602. The outer surface of the threaded rod 1602 is threaded with a built-in adjustment frame 1603. The third servo motor 1604 is installed on one side inside the built-in adjustment frame 1603. There are two threaded rods 1602. Another set of threaded rods 1602 is connected to the output end of the third servo motor 1604. The laser cutting head 1605 is slidably installed inside the built-in adjustment frame 1603 through the threaded rod 1602. When the moving component 16 inside the top frame 15 is activated, the laser cutting head 1605 is driven to complete a horizontal and vertical dual-axis moving cut. The moving component 16 includes a second servo motor 1601, a threaded rod 1602, a built-in adjustment frame 1603, a third servo motor 1604, and a laser cutting head 1605: Lateral displacement adjustment: The second servo motor 1601 drives the corresponding threaded rod 1602 to rotate, causing the built-in adjustment frame 1603 to slide horizontally along the inside of the top frame 15, thus adjusting the lateral cutting position of the laser cutting head 1605; Longitudinal displacement adjustment: The third servo motor 1604 inside the built-in adjustment frame 1603 drives another set of threaded rods 1602 to rotate, causing the laser cutting head 1605 to slide longitudinally along the inside of the built-in adjustment frame 1603; Laser cutting operation: Through the cooperation of the two sets of servo motors, the laser cutting head 1605 can move along any trajectory within the plane, performing precise mobile laser cutting of the photovoltaic aluminum material on the lower placement plate 1104, meeting the processing needs of irregularly shaped aluminum materials and different cutting sizes.

[0021] In summary, this mobile cutting device for processing aluminum materials for photovoltaic panels firstly... Figures 1-5In the structure shown, during use, the adjustment component 11 located on one side of the scraper 14 is the core feeding and cleaning component of the equipment. The adjustment component 11 consists of a connecting frame 1101, a threaded base plate 1102, a lead screw 1103, and a placement plate 1104. The two sets of adjustment components 11 are symmetrically distributed about the center of the outer frame 1, which can stably support the photovoltaic aluminum material to be processed. The connecting frame 1101 and the threaded base plate 1102 are integrated structures. The lead screw 1103 is threaded at one end of the threaded base plate 1102, and the other end is slidably sleeved on the outside of the guide rod 12. The guide rod 12 plays a limiting and guiding role to prevent the threaded base plate 1102 from circumferentially deflecting with the lead screw 1103. During operation, the first servo motor 5 drives the lead screw 1103 connected to the end to rotate in both directions, converting the rotational motion of the lead screw 1103 into the horizontal linear reciprocating motion of the threaded base plate 1102, which synchronously drives the connecting frame 1101 and the placement plate 1104 to move synchronously. The inner sides of the outer frame 1 are fixed with bolts to the fixing plates 13. A scraper 14 is fixed to one side of the fixing plate 13 and always remains stationary. When the placement plate 1104 moves back and forth with the adjusting component 11, the stationary scraper 14 can automatically scrape off the residual aluminum chips and cutting waste on the surface of the placement plate 1104, avoiding the accumulation of waste that affects the flatness of the aluminum material and the cutting accuracy. After the cutting process is completed, the adjusting component 11 continues to move forward, which can automatically push the finished aluminum material cut on the placement plate 1104 into the sliding inner frame 2. The operator only needs to pull the handle 3 periodically to pull out the inner frame 2 to collect the finished workpieces. This significantly reduces the amount of manual material handling. At the same time, the two sets of connecting frames 1101 can be completely offset by displacement, allowing the lower cutting area to be completely exposed, making it convenient for staff to directly inspect and maintain the internal cutting and transmission structures of the equipment. The top frame 15 is installed above the scraper 14 and fixed to a set of connecting frames 1101. The top frame 15 is equipped with a moving component 16 for auxiliary cutting. The moving component 16 consists of a second servo motor 1601, two sets of threaded rods 1602, an internal adjustment frame 1603, a third servo motor 1604, and a laser cutting head 1605, which can realize all-round moving cutting of the cutting head plane.Horizontal adjustment: The output of the second servo motor 1601 is connected to the first set of threaded rods 1602. The motor drives the threaded rods 1602 to rotate, which in turn drives the built-in adjustment frame 1603 to slide horizontally along the inside of the top frame 15, thus completing the precise adjustment of the horizontal cutting position of the laser cutting head 1605. Vertical adjustment: The built-in adjustment frame 1603 is equipped with a third servo motor 1604, whose output is connected to the second set of threaded rods 1602. After the motor starts, it can drive the laser cutting head 1605 to slide vertically along the inside of the built-in adjustment frame 1603. With the cooperation of the two motors, the laser cutting head 1605 can complete any trajectory movement in the horizontal plane, and complete the precise laser cutting of photovoltaic aluminum materials on the placement plate 1104 in straight lines, irregular shapes and other different specifications and sizes, adapting to the diversified aluminum material processing needs. During the synchronous laser cutting operation, a large amount of aluminum metal dust and fine chips will be generated. The equipment is equipped with a following dust removal structure to clean the dust at the work station in real time. One of the connecting frames 1101 has a suction pipe 7 installed on its top. The end of the suction pipe 7 is connected to the exhaust fan 8, and the output end of the exhaust fan 8 is connected to the filter frame 9. The bottom of the filter frame 9 is fixed to the upper end of the connecting frame 1101 by the mounting plate 10 and bolts. It can move synchronously with the adjustment component 11 and always be aligned with the real-time cutting position. When the exhaust fan 8 is working, it forms a negative pressure suction in the cutting area through the suction pipe 7, which sucks all the aluminum chips and dust generated during cutting into the equipment. After the dust-laden airflow enters the filter frame 9, solid-gas separation is completed. The metal dust and aluminum chips are intercepted and stored, and the clean air is directly discharged.

[0022] The embodiments of the present invention are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the invention to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical application of the invention, and to enable those skilled in the art to understand the invention and to design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A mobile cutting device for processing aluminum materials for photovoltaic panels, comprising an outer frame (1) and a first servo motor (5), characterized in that, The inner sides of the outer frame (1) are fixed with fixing plates (13) by bolts, and a scraper (14) is provided on one side of the fixing plate (13). A top frame (15) is provided above the scraper (14), and a moving component (16) for assisting cutting is installed inside the top frame (15). An adjustment component (11) for assisting feeding and cleaning is provided on one side of the scraper (14), and the adjustment component (11) includes a connecting frame (1101), a threaded base plate (1102), a lead screw (1103), and a placement plate (1104). The bottom of the connecting frame (1101) is provided with a threaded base plate (1102), and a lead screw (1103) is provided inside the threaded base plate (1102). The first servo motor (5) is installed at the end of the lead screw (1103), and a placement plate (1104) is fixedly provided on one side of the threaded base plate (1102).

2. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 1, characterized in that, The connecting frame (1101), threaded base plate (1102) and placement plate (1104) are provided in two sets, and the two sets of connecting frames (1101), threaded base plates (1102) and placement plates (1104) are symmetrically distributed about the center of the outer frame (1).

3. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 1, characterized in that, The guide rod (12) is slidably installed on the side of the threaded base plate (1102) away from the lead screw (1103), and the connecting frame (1101) and the threaded base plate (1102) are an integrated structure.

4. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 1, characterized in that, The moving component (16) includes a second servo motor (1601), a threaded rod (1602), a built-in adjustment frame (1603), a third servo motor (1604), and a laser cutting head (1605). The output end of the second servo motor (1601) is equipped with a threaded rod (1602). The outer surface of the threaded rod (1602) is threaded with a built-in adjustment frame (1603). The third servo motor (1604) is installed on one side inside the built-in adjustment frame (1603). There are two threaded rods (1602). The other set of threaded rods (1602) is connected to the output end of the third servo motor (1604). The laser cutting head (1605) is slidably installed inside the built-in adjustment frame (1603) through the threaded rod (1602).

5. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 1, characterized in that, The inner frame (2) is slidably installed inside the outer frame (1), and a handle (3) is fixedly installed on one side of the inner frame (2).

6. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 5, characterized in that, Support plates (6) are fixedly installed on both sides of the surface of the outer frame (1), and a bottom plate (4) is provided at the bottom of the support plate (6).

7. The mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 1, characterized in that, A suction tube (7) is provided on the top of a set of connecting frames (1101), and an exhaust fan (8) is installed at the end of the suction tube (7), and a filter frame (9) is installed at the output end of the exhaust fan (8).

8. A mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 7, characterized in that, The bottom of the filter frame (9) is provided with an installation plate (10), and the installation plate (10) is fixedly connected to the connecting frame (1101) by bolts.

9. A mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 8, characterized in that, The exhaust fan (8), suction pipe (7), and filter frame (9) move synchronously with the adjustment component (11) and continuously adsorb aluminum chips and metal dust generated during aluminum cutting, following the cutting point of the laser cutting head (1605).

10. A mobile cutting device for processing aluminum materials for photovoltaic panels according to claim 9, characterized in that, Two sets of symmetrically arranged adjustment components (11) can be moved in a staggered manner to fully expose the cutting area in the middle of the equipment.

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