Fabric, upper, shoe and method for manufacturing a fabric
Patent Information
- Application Number
- CN202611048986.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2026-07-15
- Publication Date
- 2026-09-08
AI Technical Summary
现有超轻飞织鞋面为实现轻量化,多采用单层隔针编织结构,然而,单层隔针的线圈交织密度低,整体强度不足,使得该结构存在支撑性不足的缺陷
[0011] In this invention, a pair of locking coils, woven together from the same or multiple yarns and located on the surface layer and the bottom layer respectively, are mutually tightened and twisted due to the offset of their knitting arcs in the weft direction, thus forming a mutual twist locking coil; the first locking coil and the second locking coil form a mutual twist locking coil, and the third locking coil and the fourth locking coil form another mutual twist locking coil.
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Figure CN122707304A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of fabric processing technology, specifically to a fabric, shoe upper, shoe, and a method for manufacturing the fabric having inter-twist locking coils. Background Technology
[0002] Flyknit uppers have become a mainstream choice in the footwear industry due to their advantages such as breathability and conforming to the shape of the foot. To achieve lightweighting, current ultralight flyknit uppers mostly use a single-layer interlaced knitting structure. However, the low loop interlacing density of a single-layer interlaced knitting structure results in insufficient overall strength, leading to a lack of support.
[0003] In the technical optimization of flyknit uppers, support is usually enhanced by increasing the knitting density. However, increasing the knitting density will sacrifice lightweight characteristics. Neither method can simultaneously achieve both lightweight and high support.
[0004] In addition, traditional interlaced knitting relies on a single loop to form a hollow structure, and its loops are relatively loose, making it prone to permanent deformation after stretching.
[0005] In view of this, the applicant has conducted in-depth research on the above-mentioned issues, which led to this case. Summary of the Invention
[0006] The first objective of this invention is to provide a method for manufacturing a fabric that is relatively lightweight, has relatively high support, and has relatively good anti-loosening properties; the second objective of this invention is to provide a fabric that is relatively lightweight, has relatively high support, and has relatively good anti-loosening properties; the third objective of this invention is to provide a shoe upper that is relatively lightweight, has relatively high support, and has relatively good anti-loosening properties; and the fourth objective of this invention is to provide a shoe with a shoe upper that is relatively lightweight, has relatively high support, and has relatively good anti-loosening properties.
[0007] To achieve the above objectives, the present invention provides the following technical solution: A fabric with intertwined locking coils includes a fabric body comprising an integrally woven surface layer and a bottom layer; an intertwined coil group is formed on the fabric body. The interlocking loop group includes a first interlocking structure and a second interlocking structure arranged sequentially along the warp direction of the fabric body; the first interlocking structure has a first locking loop connected to the surface layer and a second locking loop connected to the bottom layer, the first locking loop and the second locking loop being woven together from the same or multiple yarns; the second interlocking structure has a third locking loop connected to the surface layer and a fourth locking loop connected to the bottom layer, the third locking loop and the fourth locking loop being woven together from the same or multiple yarns; The needle-knitted arc of the first locking coil is located on the weft-up side of the needle-knitted arc of the second locking coil, and the needle-knitted arc of the third locking coil is located on the weft-up side of the needle-knitted arc of the fourth locking coil. The first locking coil and the second locking coil pull each other to form a first inter-torsion locking structure; The third locking coil and the fourth locking coil pull each other to form a second inter-twist locking structure.
[0008] Preferably, a plurality of interlocking strips are formed on the fabric body, and each interlocking strip is arranged at intervals along the weft direction of the fabric body, and each interlocking strip includes a plurality of interlocking loop groups; In the same interlocking strip, each interlocking coil group is arranged sequentially along the warp direction of the fabric body.
[0009] Preferably, the fabric body also has mesh holes formed by the coils in the interlocking coil group through a turning and / or shifting needle action.
[0010] Preferably, a portion of the coils in the first or second interlocking structure are turned onto the same needle bed to form the mesh in the surface or bottom layer.
[0011] In this invention, a pair of locking coils, woven together from the same or multiple yarns and located on the surface layer and the bottom layer respectively, are mutually tightened and twisted due to the offset of their knitting arcs in the weft direction, thus forming a mutual twist locking coil; the first locking coil and the second locking coil form a mutual twist locking coil, and the third locking coil and the fourth locking coil form another mutual twist locking coil.
[0012] The beneficial effects of adopting the above technical solution are as follows: by weaving interlocking loop groups on the fabric body, and combining the structural characteristics of the first interlocking structure and the second interlocking structure arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer, and the loops are tightened together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lighter; that is, the fabric is relatively lighter, has relatively higher support, and has relatively better anti-loosening performance.
[0013] A method for manufacturing a fabric with interlocking loops involves knitting a greige fabric using a knitting machine having at least two needle beds arranged sequentially, wherein the two adjacent needle beds are a front needle bed and a rear needle bed, and the front needle bed and the rear needle bed together form a needle bed group; the greige fabric has a first knitting zone, and when knitting the first knitting zone, the following actions are performed sequentially: Step 1: The needle bed assembly first performs a shaking motion, and then the first interlaced knitting is performed on the needle bed assembly; Step 2: The needle bed assembly first performs a rocker reset action, and then performs a second interlocking needle knitting on the needle bed assembly to form an interlocking locking coil.
[0014] Preferably, the weaving yarn used in weaving the first weaving area includes high-strength yarn and shaping yarn; the high-strength yarn includes any one or a combination of at least two of ultra-high molecular weight polyethylene yarn, polyarylate yarn and aramid yarn; the shaping yarn is any one or a combination of two of TPEE yarn and TPU yarn.
[0015] Preferably, after the fabric is woven, the following process is performed: shaping and setting the fabric.
[0016] Preferably, when knitting the first knitting area, the following step is also included: Step 3, performing a turn-over action after Step 2.
[0017] Preferably, both the first and second spaced-needle knitting include alternating first and second knitting groups, the first knitting group including at least one open-needle knitting, and the second knitting group including at least one loop and / or tuck knitting.
[0018] Preferably, the knitting machine has at least one yarn feeder, and during the knitting process of forming intertwined locking loops in the first knitting zone, at least some knitting rows are knitted by only one yarn feeder.
[0019] Preferably, the empty needle knitting of the first spacer knitting and / or the second spacer knitting forms an empty needle position in the first knitting area, and the needle bed group also performs loop knitting and / or tucking knitting at the empty needle position.
[0020] Preferably, one cycle consists of performing step one and performing step two once, and at least two cycles are performed when weaving the fabric.
[0021] Preferably, the needle bed assembly performs a shaking motion, causing the front needle bed and the rear needle bed to move relative to each other; In two consecutive cycles, the direction of movement of the front needle bed relative to the rear needle bed in step one of the later cycle is the same as the direction of movement of the front needle bed relative to the rear needle bed in step one of the previous cycle; or In the two consecutive cycles, the direction of movement of the front needle bed relative to the rear needle bed in step one of the later cycle is different from the direction of movement of the front needle bed relative to the rear needle bed in step one of the previous cycle.
[0022] Preferably, the second knitting group involves knitting loops on the front needle bed while simultaneously performing draping stitches on the rear needle bed, or knitting loops on the rear needle bed while simultaneously performing draping stitches on the front needle bed, or knitting loops on the front needle bed while simultaneously performing knitting loops on the rear needle bed.
[0023] The beneficial effects of adopting the above technical solution are as follows: by performing intermittent knitting and combining it with the shaking table and shaking table reset action, the knitted coils can twist and tighten each other, making them less prone to deformation. As a result, the knitted fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0024] An upper made of the aforementioned material.
[0025] After adopting the above technical solution, since the upper is made of the above-mentioned material, the material is relatively light, has relatively high support and relatively good anti-loosening performance. Therefore, the upper is relatively light, has relatively high support and relatively good anti-loosening performance.
[0026] A shoe comprising the aforementioned upper.
[0027] After adopting the above technical solution, since the shoe includes the above upper, the shoe upper is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance. Attached Figure Description
[0028] Figure 1 This is a schematic diagram of the fabric weaving process according to Embodiment 1 of the present invention; Figure 2 This is a schematic diagram of the simulated structure of the fabric according to Embodiment 1 of the present invention; Figure 3 This is a schematic diagram of the simulation structure of the pull-in coil group according to Embodiment 1 of the present invention; Figure 4 This is a schematic diagram of the fabric weaving process according to Embodiment 2 of the present invention; Figure 5 This is a schematic diagram of the simulated structure of the fabric according to Embodiment 2 of the present invention; Figure 6 This is a schematic diagram of the fabric weaving process according to Embodiment 3 of the present invention; Figure 7 This is a schematic diagram of the simulated structure of the fabric according to Embodiment 3 of the present invention; Figure 8 This is a schematic diagram of the fabric weaving process according to Embodiment 4 of the present invention; Figure 9 This is a schematic diagram of the simulated structure of the fabric in Embodiment 4 of the present invention; Figure 10 This is a schematic diagram of the fabric weaving process according to Embodiment 5 of the present invention; Figure 11 This is a schematic diagram of the simulated structure of the fabric in Embodiment 5 of the present invention; Figure 12 This is a schematic diagram of the fabric weaving process according to Embodiment Six of the present invention; Figure 13 This is a schematic diagram of the simulated structure of the fabric in Embodiment Six of the present invention.
[0029] In the diagram: "←" indicates the nose is pointing to the left, and "→" indicates the nose is pointing to the right; A represents the yarn feeder of yarn A, B represents the yarn feeder of yarn B, C represents the yarn feeder of yarn C, and D represents the yarn feeder of yarn D. symbol" "Indicates knitting with a blank needle; symbol" "Indicates the woven bottom hanging pattern; symbol" "Indicates the bottom woven surface hanging mesh; symbol" "Indicates surface weaving; symbol" "Indicates the bottom weave; symbol" "Indicates the weaving of Siping front and back; symbol" "This indicates a needle-flipping action that moves the corresponding stitch from the back needle bed to the front needle bed; symbol" "This indicates a needle-flipping action that moves the corresponding stitch from the front needle bed to the back needle bed; symbol" "This indicates a needle movement action where the corresponding front needle bed loop is moved one needle position to the right, and then the needle is moved to the back needle bed; symbol" "This indicates a needle movement action where the corresponding stitch bed loop is moved one needle position to the right and then moved to the front stitch bed; symbol" "This indicates a needle movement action where the corresponding front needle bed loop is moved one needle position to the left, and then the needle is moved to the back needle bed; symbol" "This indicates a needle movement action where the corresponding stitch bed loop is moved one needle position to the left and then moved to the front stitch bed; 1-Interlocking strip; 2-Interlocking coil group; 201-First interlocking structure; 202-Second interlocking structure; 20 - Needle arc; 21 - First locking coil; 22 - Second locking coil; 23 - Third locking coil; 24 - Fourth locking coil. Detailed Implementation
[0030] To make the objectives, technical solutions, and advantages of this invention clearer, the invention will be further described in detail below with reference to embodiments. It should be understood that the specific embodiments described herein are merely illustrative and not intended to limit the invention.
[0031] Example 1 like Figures 1-3 As shown, this embodiment provides a method for manufacturing a fabric with interlocking locking coils. The fabric is obtained by weaving with a knitting machine having at least two needle beds arranged in sequence. The two adjacent needle beds are a front needle bed and a rear needle bed, which together form a needle bed group. In this embodiment, the knitting machine has at least two yarn feeders that participate in the weaving, namely yarn feeder A and yarn feeder B.
[0032] The greige fabric consists of an interconnected face layer and a back layer. The front and rear needle beds of the knitting machine correspond one-to-one with the face layer and the back layer of the greige fabric. The greige fabric has a first knitting zone. When knitting the first knitting zone, the following actions are performed sequentially: Step 1: The needle bed assembly first performs a shaking motion, and then performs the first interlaced stitch knitting on the needle bed assembly; Step 2: The needle bed assembly first performs a shaking reset motion, and then performs the second interlaced stitch knitting on the needle bed assembly.
[0033] Both the first and second spaced-stitch knitting consist of alternating first and second knitting groups, with the first knitting group including at least one spaced-stitch knitting and the second knitting group including at least one loop and / or tuck knitting.
[0034] It should be noted that the shaking motion refers to the horizontal relative displacement between the front and rear needle beds. After the shaking motion, the front needle bed experiences a leftward / rightward horizontal relative displacement relative to the rear needle bed. Specifically, a leftward horizontal relative displacement between the front and rear needle beds manifests as: only the front needle bed moves to the left, or only the rear needle bed moves to the right, or both the front and rear needle beds move to the left, with the number of needles moved to the left by the front needle bed being greater than the number of needles moved to the left by the rear needle bed. Similarly, a rightward horizontal relative displacement between the front and rear needle beds manifests as: only the front needle bed moves to the right, or only the rear needle bed moves to the left, or both the front and rear needle beds move to the right, with the number of needles moved to the right by the front needle bed being greater than the number of needles moved to the right by the rear needle bed.
[0035] The weaving yarns used in the first weaving zone include high-strength yarns and setting yarns. The high-strength yarns are any one or a combination of at least two of ultra-high molecular weight polyethylene (UHMWPE) yarns, polyarylate yarns, and aramid yarns. The setting yarns are any one or a combination of two of TPEE yarns and TPU yarns. It should be noted that UHMWPE yarns refer to yarns spun from polyethylene resin with a molecular weight between 1 million and 6 million. In this embodiment, the weaving yarns used in the first weaving zone include yarn A and yarn B, where yarn A is made of high-temperature resistant UHMWPE, and yarn B is made of TPU rayon. It should be noted that rayon is a core-sheath composite material, with a sheath made of TPU and a core made of TPEE, or a sheath made of low-melting-point TPU and a core made of high-melting-point TPU. Here, low melting point and high melting point refer to a relative relationship. By using high-strength yarns, the overall support of the fabric is further improved. By using shaped yarns, combined with the shaping and setting treatments mentioned below, the knots of the woven fabric are less likely to loosen, and the fabric's anti-loosening properties are further improved.
[0036] like Figure 1 As shown, the specific weaving steps of one part of the fabric in this embodiment are as follows: In the first row, the back needle bed is moved one needle position to the right. Yarns A and B are used for a combination of plain back and forth knitting and openwork knitting, with a skipped stitch pattern. Specifically: knitting rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of the first row are knitted in plain back and forth knitting using yarns A and B, forming independent first connecting stitches at their respective positions. Each first connecting stitch connects to the top layer in loops and to the bottom layer in loops. Knitting rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of the first row are knitted in openwork using yarns A and B. It should be noted that the plain back and forth knitting specifically refers to knitting in loops simultaneously on the front and back needle beds.
[0037] In the second row, the needle bed is reset, and yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th rows of the second row, yarns A and B are used for plain back and forth knitting, forming independent second connecting structures at corresponding positions. Each second connecting structure is connected to the top layer in loops and to the bottom layer in loops. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th rows of the second row, yarns A and B are used for open stitch knitting.
[0038] The first knitting row corresponds to the knitting process in step one above, and the second knitting row corresponds to the knitting process in step two above. After the first knitting row is completed, the rocker is reset, and the front and back loops of the four-stitch pattern are tightened. The second knitting row continues to knit the four-stitch pattern at the knitting needle positions of the first knitting row. In these two knitting rows, the first connecting structure and the second connecting structure of the same knitting column together form an interlocking loop group 2 (an interlocking loop group refers to a loop combination composed of at least two interlocking structures arranged sequentially in the warp direction and staggered in the weft direction). Among them, the loops of the first connecting structure connected to the surface layer form the first locking loop 21, and the loops of the first connecting structure connected to the bottom layer form the second locking loop 22; the loops of the second connecting structure connected to the surface layer form the third locking loop 23, and the loops of the second connecting structure connected to the bottom layer form the fourth locking loop 24. It should be noted that, in this invention, the locking loop refers to a single ring-shaped loop unit (such as the first to fourth locking loops) formed separately in the surface layer or the bottom layer. The term "intertwined locking coil" does not refer to a single coil, but specifically to a structural combination consisting of a pair of locking coils continuously woven from a single yarn with their knitting arcs staggered in the weft direction. In other words, the two locking coils, located on the surface and bottom layers respectively, formed by the same connecting structure, are pulled and twisted together by the shaking and resetting motions of the machine, forming an intertwined locking coil. In other words, the first locking coil 21 and the second locking coil 22, sharing the same yarn and having staggered knitting arcs, together form one intertwined locking coil; the third locking coil 23 and the fourth locking coil 24 together form another intertwined locking coil.
[0039] For ease of explanation, the first and second spacer stitch knitting are collectively referred to as spacer stitch knitting.
[0040] By performing intermittent knitting and combining it with the rocking and rocking reset actions (the rocking reset action is when the front and back needle beds return to their relative positions before the rocking action), the knitted loops can twist and tighten each other, making them less prone to deformation. As a result, the knitted fabric is relatively lightweight, has relatively high support, and relatively good resistance to loosening.
[0041] Furthermore, after step two, a stitch-turning action is performed (i.e., step three). The third row of knitting corresponds to the knitting process described in step three above. Specifically, in the third row, a stitch-turning action is performed, transferring the back needle bed loops of the corresponding knitting row to the front needle bed. Specifically, in the 10th and 16th knitting rows of the third row, the back needle bed loops are transferred to the front needle bed. The stitches of the second row are then turned to the front needle bed, disrupting the pattern of the double yarn in the second row and the double yarn in the first row, thus forming a mesh.
[0042] In row 4, the back needle bed is rotated one needle position to the right. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 4 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 4 are knitted in open stitch using yarns A and B.
[0043] In the 5th row, the needle bed is reset. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th rows of the 5th row are knitted in plain back and forth knitting using yarns A and B. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th rows of the 5th row are knitted in open stitch using yarns A and B.
[0044] In the 6th row, perform a turn-over operation, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 7, 13, and 19 of the 6th row, move the back needle bed loops to the front needle bed. Turn the loops of the 5th row to the front needle bed, disrupting the yarn dot pattern of the 5th and 4th rows, thus creating a mesh.
[0045] In row 7, the back needle bed is rotated one needle position to the right. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 7 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 7 are knitted in open stitch using yarns A and B.
[0046] On row 8, the needle bed is reset. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 8 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 8 are knitted in open stitch using yarns A and B.
[0047] In the 9th row, perform a turn-over operation, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 10 and 16 of the 9th row, move the back needle bed loops to the front needle bed. Turn the 8th row loops to the front needle bed, disrupting the yarn dot pattern of the 8th and 7th rows, thus creating a mesh.
[0048] In row 10, the back needle bed is rotated one needle position to the right. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 10 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 10 are knitted in open stitch using yarns A and B.
[0049] In row 11, the needle bed is reset. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 11 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 11 are knitted in open stitch using yarns A and B.
[0050] In row 12, perform a turn-over operation, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 7, 13, and 19 of row 12, move the back needle bed loops to the front needle bed. Turn the 11th row loops to the front needle bed, disrupting the yarn dot pattern of row 11 and row 10, thus creating a mesh.
[0051] In row 13, the back needle bed is rotated one needle position to the right. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 13 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 13 are knitted in open stitch using yarns A and B.
[0052] In row 14, the needle bed is reset. Yarns A and B are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 14 are knitted in plain back and forth knitting using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 14 are knitted in open stitch using yarns A and B.
[0053] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0054] Furthermore, after the fabric is woven, it undergoes shaping and setting treatments. Specifically, after the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature shaping at 110℃~160℃ and low-temperature setting treatment at -10℃~10℃.
[0055] like Figure 2-3 As shown, this embodiment also provides a fabric with inter-twist locking coils, which is manufactured using the above-described manufacturing method.
[0056] For ease of explanation, the direction of movement of the knitting machine head during weaving is taken as the weft direction of the fabric, and the direction of extension of the fabric during weaving is taken as the warp direction of the fabric.
[0057] The fabric includes a fabric body, which includes an integrally woven surface layer and a bottom layer; multiple interlocking strips 1 are formed on the fabric body, and each interlocking strip 1 is arranged at intervals along the weft direction of the fabric body, and each interlocking strip 1 includes multiple interlocking loop groups 2.
[0058] In the same interlocking strip 1, each interlocking coil group 2 is arranged sequentially along the warp direction of the fabric body.
[0059] In the same interlocking loop group 2, the interlocking loop group 2 includes a first interlocking structure 201 and a second interlocking structure 202 arranged sequentially along the warp direction of the fabric body; the first interlocking structure 201 has a first locking loop 21 connected to the surface layer and a second locking loop 22 connected to the bottom layer, the first locking loop 21 and the second locking loop 22 are woven together from the same or multiple yarns, and there are no other loops between the first locking loop 21 and the second locking loop 22; the second interlocking structure 202 has a third locking loop 23 connected to the surface layer and a second locking loop 24 connected to the bottom layer. The four locking coils 24, the third locking coil 23, and the fourth locking coil 24 are woven together from the same or multiple yarns, and there are no other coils between the third locking coil 23 and the fourth locking coil 24; the first locking coil 21, the second locking coil 22, the third locking coil 23, and the fourth locking coil 24 all have a needle-knitted arc 20; the needle-knitted arc 20 of the first locking coil 21 is located on the weft-direction side of the needle-knitted arc 20 of the second locking coil 22, and the needle-knitted arc 20 of the third locking coil 23 is located on the weft-direction side of the needle-knitted arc 20 of the fourth locking coil 24. In this embodiment, the connection structure between the interlocking coil group 2 and the surface and bottom layers of the fabric is as follows: the first interlocking structure 201 includes a first connecting structure; the first locking coil 21 includes a coil connected to the surface layer by the first connecting structure; the second locking coil 22 includes a coil connected to the bottom layer by the first connecting structure; the second interlocking structure 202 includes a second connecting structure; the third locking coil 23 includes a coil connected to the surface layer by the second connecting structure; and the fourth locking coil 24 includes a coil connected to the bottom layer by the second connecting structure. The first connecting structure is looped with the surface layer, looped with the bottom layer, looped with the surface layer, and looped with the bottom layer. In this invention, the interlocking structure is a unit that forms the locking coil and achieves mutual pulling between the surface and bottom layers. The interlocking structure can be composed of one connecting structure or multiple connecting structures. The connecting structure is the basic weaving structure that forms the interlocking structure and is used to connect the surface and bottom layers. In different embodiments, the number of connecting structures included in the interlocking structure can be different. In this invention, the locking coil refers to a coil structure formed in the surface or bottom layer. The locking coils located in the surface layer and the corresponding locking coils located in the bottom layer are continuously woven from the same or multiple yarns, and their needle-knitted arcs are staggered in the weft direction. During the shaking table operation and shaking table reset, the corresponding locking coils form a mutual pulling and twisting locking state, thereby forming a mutual twisting locking structure. In this embodiment, in the same mutual pulling coil group 2, the coils connected to the surface layer and the coils connected to the bottom layer of the first connecting structure pull each other to form a first mutual twisting locking structure; the coils connected to the surface layer and the coils connected to the bottom layer of the second connecting structure pull each other to form a second mutual twisting locking structure.
[0060] It should be noted that, in Figure 3 The use of two different colors to draw the first interlocking mechanism 201 is only to facilitate clear differentiation between the first locking coil 21 and the second locking coil 22, and is not intended to limit the actual color or material of the first interlocking mechanism 201; the use of two different colors to draw the second interlocking mechanism 202 is only to facilitate clear differentiation between the third locking coil 23 and the fourth locking coil 24, and is not intended to limit the actual color or material of the second interlocking mechanism 202.
[0061] After adopting the above technical solution, by weaving interlocking loop groups 2 on the fabric body, and combining the structural characteristics of the first interlocking structure 201 and the second interlocking structure 202 arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer. The loops are pulled together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lightweight; that is, the fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0062] This embodiment also provides a shoe upper made of the aforementioned fabric. By adopting the above technical solution, since the shoe upper is made of the aforementioned fabric, which is relatively lightweight, has relatively high support, and relatively good anti-loosening properties, the shoe upper is relatively lightweight, has relatively high support, and relatively good anti-loosening properties.
[0063] This embodiment also provides a shoe that includes the aforementioned upper. By adopting the above technical solution, since the shoe includes the aforementioned upper, the upper of the shoe is relatively lightweight, has relatively high support, and relatively good resistance to loosening.
[0064] Example 2: like Figures 4-5 As shown, this embodiment provides a fabric. The fabric in this embodiment differs from the fabric in Embodiment 1 in that the specific weaving actions are different, and the resulting fabric structure is also different.
[0065] The specific weaving action of one part of the fabric in this embodiment is as follows: In this embodiment, the weaving yarn used in weaving the first weaving zone includes yarn A and yarn B, wherein yarn A is made of high-temperature resistant ultra-high molecular weight polyethylene, and yarn B is made of TPU filament. The weaving machine has at least two yarn feeders for weaving, namely yarn feeder A and yarn feeder B.
[0066] In the first row, the back needle bed rotates 1 stitch to the right. Yarns A and B are used for the top layer knitting and the bottom layer knitting, followed by a skipped stitch pattern. Specifically: in rows 1, 4, 7, 10, 13, 16, 19, and 22 of the first row, yarns A and B are used for the top layer knitting and the bottom layer knitting. Each row forms an independent first connecting stitch at its corresponding position. Each first connecting stitch connects to the top layer in a loop and to the bottom layer in a tucked loop. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of the first row, yarns A and B are used for the skipped stitch pattern. It should be noted that the top layer knitting and the bottom layer knitting specifically refers to knitting in loops on the front needle bed while simultaneously knitting the bottom stitch pattern on the back needle bed.
[0067] In the second row, yarns A and B are used for the bottom knitting of the upper layer and for open stitches, with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of the second row, yarns A and B are used for the bottom knitting of the upper layer, forming independent second connecting structures at corresponding positions. Each second connecting structure connects to the top layer tuck stitch and to the bottom layer loop stitch. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of the second row, yarns A and B are used for open stitches. It should be noted that the bottom knitting of the upper layer specifically refers to loop knitting on the back needle bed while simultaneously performing the knitting of the upper stitch on the front needle bed.
[0068] In the third row, the needle bed is reset, and yarns A and B are used for the top layer knitting, bottom layer hanging stitches, and open stitch knitting, with a skipped stitch pattern. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd knitting rows of the third row, yarns A and B are used for the top layer knitting, and independent third connecting structures are formed at the corresponding positions. Each third connecting structure is connected to the top layer in loops and to the bottom layer in tucked loops. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th knitting rows of the third row, yarns A and B are used for open stitch knitting.
[0069] In the 4th row, yarns A and B are used for the bottom knitting of the upper knitting loops and open stitches, with a skipped stitch pattern. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd knitting rows of the 4th row, yarns A and B are used for the bottom knitting loops, and independent fourth connecting structures are formed at the corresponding positions. Each fourth connecting structure is connected to the upper knitting loop and to the lower knitting loop. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th knitting rows of the 4th row, yarns A and B are used for open stitch knitting.
[0070] The first and second rows of weaving correspond to the weaving process in step one, and the third and fourth rows of weaving correspond to the weaving process in step two. After the second row of weaving is completed, the rocker is reset, and the coils of the first and second connecting structures are tightened. In these four rows, the first, second, third, and fourth connecting structures of the same weave form a group 2 of interlocking coils. The coils of the first connecting structure connected to the surface layer, the first connecting structure connected to the bottom layer, the second connecting structure connected to the surface layer, and the second connecting structure connected to the bottom layer are tightened. The coils of the third connecting structure connected to the surface layer, the third connecting structure connected to the bottom layer, the fourth connecting structure connected to the surface layer, and the fourth connecting structure connected to the bottom layer are tightened. In the same interlocking coil group 2, the coils connecting the first connecting structure to the surface layer and the coil connecting the first connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle braids, together forming an interlocking coil; the coils connecting the second connecting structure to the surface layer and the coil connecting the second connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle braids, together forming another interlocking coil; the coils connecting the third connecting structure to the surface layer and the coil connecting the third connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle braids, together forming a third interlocking coil; the coils connecting the fourth connecting structure to the surface layer and the coil connecting the fourth connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle braids, together forming a fourth interlocking coil.
[0071] Rows 5 through 8 and rows 9 through 12 are repeats of rows 1 through 4.
[0072] In row 13, the back needle bed is rotated 1 stitch to the left. Yarns A and B are used for the top stitch and the bottom stitch, and the work is done with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 13, yarns A and B are used for the top stitch and the bottom stitch. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 13, yarns A and B are used for the skipped stitch pattern.
[0073] In row 14, yarns A and B are used as the base for the hanging stitches and open stitches, with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 14, yarns A and B are used as the base for the hanging stitches, and in rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 14, yarns A and B are used for the open stitches.
[0074] On row 15, the needle bed is reset. Yarns A and B are used for the top knitting of the bottom loop and the open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 15 are knitted with the top knitting of the bottom loop using yarns A and B. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 15 are knitted with the open stitch using yarns A and B.
[0075] In row 16, yarns A and B are used for the bottom knitting of the hanging stitches and open stitches, with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 16, yarns A and B are used for the bottom knitting of the hanging stitches, and in rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 16, yarns A and B are used for open stitches.
[0076] Rows 17 to 20 and rows 21 to 24 are repeats of rows 13 to 16.
[0077] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0078] After the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature molding at 110℃~160℃ and low-temperature setting at -10℃~10℃.
[0079] like Figure 5 As shown, this embodiment also provides a fabric with inter-twist locking coils, which is manufactured using the above-described manufacturing method.
[0080] For ease of explanation, the direction of movement of the knitting machine head during weaving is taken as the weft direction of the fabric, and the direction of extension of the fabric during weaving is taken as the warp direction of the fabric.
[0081] The fabric includes a fabric body, which includes an integrally woven surface layer and a bottom layer; multiple interlocking strips 1 are formed on the fabric body, and each interlocking strip 1 is arranged at intervals along the weft direction of the fabric body, and each interlocking strip 1 includes multiple interlocking loop groups 2.
[0082] In the same interlocking strip 1, each interlocking coil group 2 is arranged sequentially along the warp direction of the fabric body.
[0083] In the same interlocking loop group 2, the interlocking loop group 2 includes a first interlocking structure 201 and a second interlocking structure 202 arranged sequentially along the warp direction of the fabric body; the first interlocking structure 201 has a first locking loop 21 connected to the surface layer and a second locking loop 22 connected to the bottom layer, the first locking loop 21 and the second locking loop 22 are woven together from the same or multiple yarns, and there are no other loops between the first locking loop 21 and the second locking loop 22; the second interlocking structure 202 has a third locking loop 23 connected to the surface layer and a second locking loop 24 connected to the bottom layer. The four locking coils 24, the third locking coil 23, and the fourth locking coil 24 are woven together from the same or multiple yarns, and there are no other coils between the third locking coil 23 and the fourth locking coil 24; the first locking coil 21, the second locking coil 22, the third locking coil 23, and the fourth locking coil 24 all have a needle-knitted arc 20; the needle-knitted arc 20 of the first locking coil 21 is located on the weft-direction side of the needle-knitted arc 20 of the second locking coil 22, and the needle-knitted arc 20 of the third locking coil 23 is located on the weft-direction side of the needle-knitted arc 20 of the fourth locking coil 24. In this embodiment, the structure of the interlocking coil group 2 and the surface and bottom layers of the fabric is as follows: the first interlocking structure 201 includes a first connecting structure and a second connecting structure; the first locking coil 21 includes a coil connected to the surface layer by the first connecting structure and a coil connected to the surface layer by the second connecting structure; the second locking coil 22 includes a coil connected to the bottom layer by the first connecting structure and a coil connected to the bottom layer by the second connecting structure; the second interlocking structure 202 includes a third connecting structure and a fourth connecting structure; the third locking coil 23 includes a coil connected to the surface layer by the third connecting structure and a coil connected to the surface layer by the fourth connecting structure; and the fourth locking coil 24 includes a coil connected to the bottom layer by the third connecting structure and a coil connected to the bottom layer. The first connecting structure is looped with the surface layer, the first connecting structure is looped with the bottom layer, the second connecting structure is looped with the surface layer, the second connecting structure is looped with the bottom layer, the third connecting structure is looped with the surface layer, the third connecting structure is looped with the bottom layer, the fourth connecting structure is looped with the surface layer, and the fourth connecting structure is looped with the bottom layer.
[0084] In this embodiment, in the same interlocking coil group 2, the coil connected to the surface layer and the coil connected to the bottom layer of the first connecting structure pull each other to form a first interlocking structure; the coil connected to the surface layer of the second connecting structure and the coil connected to the bottom layer of the second connecting structure pull each other to form another first interlocking structure; the coil connected to the surface layer of the third connecting structure and the coil connected to the bottom layer of the third connecting structure pull each other to form a second interlocking structure; and the coil connected to the surface layer of the fourth connecting structure and the coil connected to the bottom layer of the fourth connecting structure pull each other to form another second interlocking structure.
[0085] After adopting the above technical solution, by weaving interlocking loop groups 2 on the fabric body, and combining the structural characteristics of the first interlocking structure 201 and the second interlocking structure 202 arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer. The loops are pulled together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lightweight; that is, the fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0086] This embodiment also provides a shoe upper made of the aforementioned fabric.
[0087] This embodiment also provides a shoe that includes the above-described upper.
[0088] Example 3: like Figures 6-7 As shown, this embodiment provides a fabric. The fabric in this embodiment differs from the fabric in Embodiment 1 in that the specific weaving actions are different, and the resulting fabric structure is also different.
[0089] The specific weaving action of one part of the fabric in this embodiment is as follows: In this embodiment, the weaving yarn used in weaving the first weaving zone includes yarn A and yarn B, wherein yarn A is made of high-temperature resistant ultra-high molecular weight polyethylene, and yarn B is made of TPU filament. The weaving machine has at least two yarn feeders for weaving, namely yarn feeder A and yarn feeder B.
[0090] In the first row, the back needle bed rotates 1 stitch to the right. Yarns A and B are used for the bottom knitting of the upper knitting loops and open stitches, followed by a skipped stitch pattern. Specifically: in rows 1, 4, 7, 10, 13, 16, 19, and 22 of the first row, yarns A and B are used for the bottom knitting loops, forming independent first connecting stitches at corresponding positions. Each first connecting stitch connects to the top layer tuck stitch and to the bottom layer loop stitch. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of the first row, yarns A and B are used for open stitches. It should be noted that the bottom knitting loops specifically refer to loop knitting on the back needle bed while simultaneously performing the loop knitting on the front needle bed.
[0091] In the second row, the back needle bed is reset. Yarns A and B are used for the top layer knitting and the bottom layer hanging stitch, as well as the open stitch knitting. The knitting pattern is a one-skip-two skip stitch. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of the second row, yarns A and B are used for the top layer knitting and the bottom layer knitting. At each corresponding position, an independent second connecting structure is formed. Each second connecting structure is connected to the top layer in loops and to the bottom layer in tucked loops. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of the second row, yarns A and B are used for the open stitch knitting. It should be noted that the top layer knitting and the bottom layer hanging stitch specifically refers to knitting in loops on the front needle bed while simultaneously knitting the hanging stitch structure on the back needle bed.
[0092] The first knitting row corresponds to step one, and the second knitting row corresponds to step two. After the first knitting row is completed, the rocker returns to its original position, the first connecting structure is tightened, and the second knitting row continues knitting at the same needle positions as the first knitting row. In these two knitting rows, the first and second connecting structures of the same knitting column together form an interlocking loop group 2. The loops connecting the first connecting structure to the top layer, the first connecting structure to the bottom layer, the second connecting structure to the top layer, and the second connecting structure to the bottom layer are tightened. In the same interlocking loop group 2, the loops connecting the first connecting structure to the top layer and the loop connecting the first connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, thus forming an interlocking locking loop; the loops connecting the second connecting structure to the top layer and the loop connecting the second connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, thus forming another interlocking locking loop.
[0093] In the 3rd row, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the bottom stitches and the work stitches are knitted together. The work stitches are skipped every other stitch. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd stitches of the 3rd row are knitted together with yarns A and B for the bottom stitches. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th stitches of the 3rd row are knitted together with yarns A and B for the work stitches.
[0094] In the 4th row, the needle bed is reset. Yarns A and B are used for the top knitting of the bottom loop and the open stitch knitting, with a skipped stitch pattern. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd rows of the 4th row are knitted with yarns A and B for the top knitting of the bottom loop, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th rows of the 4th row are knitted with yarns A and B for the open stitch knitting.
[0095] In row 5, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the bottom stitches and the running stitches. The work is done with skipped stitches. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 5, yarns A and B are used for the bottom stitches. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 5, yarns A and B are used for the running stitches.
[0096] In the 6th row, the needle bed is reset. Yarns A and B are used for the top knitting of the bottom loop and the open stitch knitting, with a skipped stitch pattern. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd rows of the 6th row, yarns A and B are used for the top knitting of the bottom loop. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th rows of the 6th row, yarns A and B are used for the open stitch knitting.
[0097] In row 7, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the bottom stitches and the work stitches are runners. The work stitches are skipped every other stitch. Specifically, in row 7, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd stitches are made with yarns A and B for the bottom stitches. In row 7, the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th stitches are made with yarns A and B for runners.
[0098] In row 8, yarns A and B are used for the top layer knitting and the bottom layer hanging stitch, and for the next two stitches of the row. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 8, yarns A and B are used for the top layer knitting and the bottom layer hanging stitch, and independent third connecting structures are formed at the corresponding positions. Each third connecting structure is connected to the top layer in loops and to the bottom layer in tucked loops. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 8, yarns A and B are used for the bottom layer knitting.
[0099] In the 9th row, the needle bed is reset, and yarns A and B are used for the bottom knitting of the upper and lower knitting loops and open stitches, knitting one-skip-two-skip stitches. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd knitting rows of the 9th row, yarns A and B are used for the bottom knitting of the upper knitting loops, and independent fourth connecting structures are formed at the corresponding positions. Each fourth connecting structure is connected to the upper knitting loop and to the lower knitting loop. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th knitting rows of the 9th row, yarns A and B are used for open stitch knitting.
[0100] Row 8 corresponds to step one, and row 9 corresponds to step two. After row 8 is completed, the rocker is reset, the third connecting structure is tightened, and row 9 continues at the needle positions of row 8. In these two rows, the third and fourth connecting structures of the same knitting row together form a pull loop group 2. The loops connecting the third connecting structure to the top layer, the third connecting structure to the bottom layer, the fourth connecting structure to the top layer, and the fourth connecting structure to the bottom layer are tightened. In the same pull loop group 2, the loops connecting the third connecting structure to the top layer and the loop connecting the third connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, forming a mutual twist-locking loop; the loops connecting the fourth connecting structure to the top layer and the loop connecting the fourth connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, forming another mutual twist-locking loop.
[0101] On row 10, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the top stitch and the bottom stitch, and the work is done with a skip stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 10, yarns A and B are used for the top stitch and the bottom stitch. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 10, yarns A and B are used for the skip stitch.
[0102] In the 11th row, the needle bed is reset. Yarns A and B are used for the bottom stitches and open stitches, and the work is done with skipped stitches. Specifically, in the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd rows of the 11th row, yarns A and B are used for the bottom stitches. In the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th rows of the 11th row, yarns A and B are used for open stitches.
[0103] On row 12, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the top stitch and the bottom stitch, and the work is done with a skip stitch pattern. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd stitches of row 12 are done with the top stitch and the bottom stitch using yarns A and B. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th stitches of row 12 are done with the bottom stitch using yarns A and B.
[0104] In row 13, the needle bed is reset. Yarns A and B are used for the bottom knitting of the hanging stitches and open stitches, and the work is done with alternating stitches of one stitch every two stitches. Specifically, in row 13, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd stitches are knitted with yarns A and B for the bottom knitting of the hanging stitches, and in row 2, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th stitches are knitted with yarns A and B for open stitches.
[0105] In row 14, the back needle bed is turned 1 stitch to the right. Yarns A and B are used for the top stitch and the bottom stitch, and the work is done with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 14, yarns A and B are used for the top stitch and the bottom stitch. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 14, yarns A and B are used for the skipped stitch pattern.
[0106] On row 15, the needle bed is reset. Yarns A and B are used for the bottom stitches and open stitches, and the work is done with skipped stitches. Specifically, in row 15, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, and 22nd stitches are done with yarns A and B for the bottom stitches, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, and 24th stitches are done with yarns A and B for open stitches.
[0107] In row 16, yarns A and B are used for the top knitting of the bottom loop and the openwork knitting, with a skipped stitch pattern. Specifically, in rows 1, 4, 7, 10, 13, 16, 19, and 22 of row 16, yarns A and B are used for the top knitting of the bottom loop. In rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, and 24 of row 16, yarns A and B are used for the openwork knitting.
[0108] Rows 17 to 32 are repeats of rows 1 to 16.
[0109] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0110] After the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature molding at 110℃~160℃ and low-temperature setting at -10℃~10℃.
[0111] like Figure 7 As shown, this embodiment also provides a fabric with inter-twist locking coils, which is manufactured using the above-described manufacturing method.
[0112] For ease of explanation, the direction of movement of the knitting machine head during weaving is taken as the weft direction of the fabric, and the direction of extension of the fabric during weaving is taken as the warp direction of the fabric.
[0113] The fabric includes a fabric body, which includes an integrally woven surface layer and a bottom layer; multiple interlocking strips 1 are formed on the fabric body, and each interlocking strip 1 is arranged at intervals along the weft direction of the fabric body, and each interlocking strip 1 includes multiple interlocking loop groups 2.
[0114] In the same interlocking strip 1, each interlocking coil group 2 is arranged sequentially along the warp direction of the fabric body.
[0115] In the same interlocking loop group 2, the interlocking loop group 2 includes a first interlocking structure 201 and a second interlocking structure 202 arranged sequentially along the warp direction of the fabric body; the first interlocking structure 201 has a first locking loop 21 connected to the surface layer and a second locking loop 22 connected to the bottom layer, the first locking loop 21 and the second locking loop 22 are woven together from the same or multiple yarns, and there are no other loops between the first locking loop 21 and the second locking loop 22; the second interlocking structure 202 has a third locking loop 23 connected to the surface layer and a second locking loop 24 connected to the bottom layer. The four locking coils 24, the third locking coil 23, and the fourth locking coil 24 are woven together from the same or multiple yarns, and there are no other coils between the third locking coil 23 and the fourth locking coil 24; the first locking coil 21, the second locking coil 22, the third locking coil 23, and the fourth locking coil 24 all have a needle-knitted arc 20; the needle-knitted arc 20 of the first locking coil 21 is located on the weft-direction side of the needle-knitted arc 20 of the second locking coil 22, and the needle-knitted arc 20 of the third locking coil 23 is located on the weft-direction side of the needle-knitted arc 20 of the fourth locking coil 24. In this embodiment, the structure of the interlocking coil group 2 and the surface and bottom layers of the fabric is as follows: the first interlocking structure 201 includes a first connecting structure, the first locking coil 21 includes a coil connected to the surface layer by the first connecting structure, the second locking coil 22 includes a coil connected to the bottom layer by the first connecting structure, the second interlocking structure 202 includes a second connecting structure, the third locking coil 23 includes a coil connected to the surface layer by the second connecting structure, and the fourth locking coil 24 includes a coil connected to the bottom layer by the second connecting structure. The first connecting structure is looped with the surface layer, looped with the bottom layer, looped with the second connecting structure, and looped with the bottom layer. Another structure provided for the inter-coil group 2 and the surface and bottom layers of the fabric is as follows: the first inter-coil structure 201 includes a third connecting structure, the first locking coil 21 includes a coil connected to the surface layer by the third connecting structure, the second locking coil 22 includes a coil connected to the bottom layer by the third connecting structure, the second inter-coil structure 202 includes a fourth connecting structure, the third locking coil 23 includes a coil connected to the surface layer by the fourth connecting structure, and the fourth locking coil 24 includes a coil connected to the bottom layer by the fourth connecting structure. In this configuration, the third connecting structure is looped and connected to the surface layer, the third connecting structure is looped and connected to the bottom layer, the fourth connecting structure is looped and connected to the surface layer, and the fourth connecting structure is looped and connected to the bottom layer.
[0116] In this embodiment, within the same inter-coil group 2, the coils connected to the first connecting structure and the surface layer, and the coils connected to the first connecting structure and the bottom layer, are mutually pulled to form a first inter-twist locking structure; the coils connected to the second connecting structure and the surface layer, and the coils connected to the second connecting structure and the bottom layer, are mutually pulled to form a second inter-twist locking structure. Within the same inter-coil group 2, the coils connected to the third connecting structure and the surface layer, and the coils connected to the third connecting structure and the bottom layer, are mutually pulled to form a first inter-twist locking structure; the coils connected to the fourth connecting structure and the surface layer, and the coils connected to the fourth connecting structure and the bottom layer, are mutually pulled to form a second inter-twist locking structure.
[0117] After adopting the above technical solution, by weaving interlocking loop groups 2 on the fabric body, and combining the structural characteristics of the first interlocking structure 201 and the second interlocking structure 202 arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer. The loops are pulled together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lightweight; that is, the fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0118] This embodiment also provides a shoe upper made of the aforementioned fabric.
[0119] This embodiment also provides a shoe that includes the above-described upper.
[0120] Example 4: like Figures 8-9 As shown, this embodiment provides a fabric. The fabric of this embodiment differs from the fabric of Embodiment 1 in that: the specific weaving actions are different, resulting in a different fabric structure; the weaving yarn used in weaving the first weaving zone is different; and the number of yarn feeders participating in the weaving on the weaving machine is different.
[0121] The specific weaving action of one part of the fabric in this embodiment is as follows: In this embodiment, the weaving yarn used in weaving the first weaving zone includes yarn A, yarn B, and yarn C. Yarn A is made of high-strength polyester embroidery thread, yarn B is made of high-temperature resistant ultra-high molecular weight polyethylene, and yarn C is made of TPU nylon. The weaving machine has at least three yarn feeders for weaving: yarn feeder A, yarn feeder B, and yarn feeder C.
[0122] In the first row, the back needle bed rotates 1 stitch to the right. Yarn A is used for both overlock and runner stitches, with a skipped stitch pattern (knitting every other stitch). Specifically: stitches 1, 4, 7, 10, 13, 16, 19, 22, 25, 28, 31, 34, 37, and 40 of the first row are knitted runner stitches using yarn A; stitches 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, 27, 29, 30, 32, 33, 35, 36, 38, and 39 of the first row are knitted overlock using yarn A. It should be noted that overlock knitting specifically refers to knitting in circles on the front needle bed.
[0123] In the second row, yarns B and C are used for both plain back and forth knitting and openwork knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, 25, 28, 31, 34, 37, and 40 of the second row are knitted in plain back and forth using yarns B and C, forming independent first connecting stitches at corresponding positions. Each first connecting stitch connects to the top layer in loops and to the bottom layer in loops. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, 27, 29, 30, 32, 33, 35, 36, 38, and 39 of the second row are knitted in openwork using yarns B and C. It should be noted that plain back and forth knitting specifically refers to knitting in loops on both the front and back needle beds.
[0124] In the third row, the needle bed is reset, and yarn A is used for both overlay and openwork, with skipped stitches. Specifically: knitting rows 1, 4, 7, 10, 13, 16, 19, 22, 25, 28, 31, 34, 37, and 40 of the third row are knitted with yarn A as openwork; knitting rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, 27, 29, 30, 32, 33, 35, 36, 38, and 39 of the third row are knitted with yarn A as overlay.
[0125] In row 4, yarns B and C are used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, 25, 28, 31, 34, 37, and 40 of row 4 are knitted in plain back and forth knitting using yarns B and C, forming independent second connecting structures at corresponding positions. Each second connecting structure is connected to the top layer in loops and to the bottom layer in loops. Rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, 27, 29, 30, 32, 33, 35, 36, 38, and 39 of row 4 are knitted in open stitch using yarns B and C.
[0126] Rows 1 and 2 correspond to step one of the knitting processes, while rows 2 and 4 correspond to step two. After row 2 is completed, the rocker is reset, the first connecting structure is tightened, and knitting continues. In these four rows, the first and second connecting structures in the same knit row together form a group 2 of interlocking loops. The loops connecting the first connecting structure to the top layer, the first connecting structure to the bottom layer, the second connecting structure to the top layer, and the second connecting structure to the bottom layer are tightened. In the same group 2 of interlocking loops, the loops connecting the first connecting structure to the top layer and the loop connecting the first connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, forming a twist-locking loop. The loops connecting the second connecting structure to the top layer and the loop connecting the second connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, forming another twist-locking loop.
[0127] Rows 5 through 8 are repeats of rows 1 through 4. Yarn A is used for the surface layer knitting, filling the empty stitch positions of yarns B and C, forming a composite surface layer spacer structure.
[0128] In the 9th row, perform the turn-over action, moving the corresponding front needle bed loops to the back needle bed. Specifically, in rows 6, 8, 12, and 14 of the 9th row, move the front needle bed loops to the back needle bed.
[0129] In the 10th row, perform the needle shifting action, moving the back needle bed loop of the corresponding row one needle position to the right, and then shifting the needle to the front needle bed. Specifically, in rows 8, 14, 25, and 31 of the 10th row, move the back needle bed loop one needle position to the right, and then shift the needle to the front needle bed.
[0130] In the 11th row, perform the turn-over action, moving the corresponding front needle bed loop to the back needle bed. Specifically, in the 25th and 31st rows of the 11th row, move the front needle bed loop to the back needle bed.
[0131] In the 12th row, perform the needle shifting action, moving the back needle bed loop of the corresponding row one needle position to the left, and then shifting the needle to the front needle bed. Specifically, in rows 6, 12, 25, and 31 of the 12th row, move the back needle bed loop one needle position to the left, and then shift the needle to the front needle bed.
[0132] Rows 9 to 12 are a combination of needle shifting knitting to create a mesh structure.
[0133] Rows 13 to 24 are a repeat of rows 1 to 12, with the shift stitches shifted by 3 needle positions.
[0134] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0135] After the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature molding at 110℃~160℃ and low-temperature setting at -10℃~10℃.
[0136] like Figure 9 As shown, this embodiment also provides a fabric with inter-twist locking coils, which is manufactured using the above-described manufacturing method.
[0137] For ease of explanation, the direction of movement of the knitting machine head during weaving is taken as the weft direction of the fabric, and the direction of extension of the fabric during weaving is taken as the warp direction of the fabric.
[0138] The fabric includes a fabric body, which includes an integrally woven surface layer and a bottom layer; multiple interlocking strips 1 are formed on the fabric body, and each interlocking strip 1 is arranged at intervals along the weft direction of the fabric body, and each interlocking strip 1 includes multiple interlocking loop groups 2.
[0139] In the same interlocking strip 1, each interlocking coil group 2 is arranged sequentially along the warp direction of the fabric body.
[0140] In the same interlocking loop group 2, the interlocking loop group 2 includes a first interlocking structure 201 and a second interlocking structure 202 arranged sequentially along the warp direction of the fabric body; the first interlocking structure 201 has a first locking loop 21 connected to the surface layer and a second locking loop 22 connected to the bottom layer, the first locking loop 21 and the second locking loop 22 are woven together from the same or multiple yarns, and there are no other loops between the first locking loop 21 and the second locking loop 22; the second interlocking structure 202 has a third locking loop 23 connected to the surface layer and a second locking loop 24 connected to the bottom layer. The four locking coils 24, the third locking coil 23, and the fourth locking coil 24 are woven together from the same or multiple yarns, and there are no other coils between the third locking coil 23 and the fourth locking coil 24; the first locking coil 21, the second locking coil 22, the third locking coil 23, and the fourth locking coil 24 all have a needle-knitted arc 20; the needle-knitted arc 20 of the first locking coil 21 is located on the weft-direction side of the needle-knitted arc 20 of the second locking coil 22, and the needle-knitted arc 20 of the third locking coil 23 is located on the weft-direction side of the needle-knitted arc 20 of the fourth locking coil 24. In this embodiment, the structure of the interlocking coil group 2 and the surface and bottom layers of the fabric is as follows: the first interlocking structure 201 includes a first connecting structure, the first locking coil 21 includes a coil connected to the surface layer by the first connecting structure, the second locking coil 22 includes a coil connected to the bottom layer by the first connecting structure, the second interlocking structure 202 includes a second connecting structure, the third locking coil 23 includes a coil connected to the surface layer by the second connecting structure, and the fourth locking coil 24 includes a coil connected to the bottom layer by the second connecting structure. The first connecting structure is looped with the surface layer, the first connecting structure is looped with the bottom layer, the second connecting structure is looped with the surface layer, and the second connecting structure is looped with the bottom layer.
[0141] In this embodiment, in the same inter-coil group 2, the coil connected to the surface layer and the coil connected to the bottom layer of the first connecting structure pull each other to form a first inter-twist locking structure; the coil connected to the surface layer of the second connecting structure and the coil connected to the bottom layer of the second connecting structure pull each other to form a second inter-twist locking structure.
[0142] After adopting the above technical solution, by weaving interlocking loop groups 2 on the fabric body, and combining the structural characteristics of the first interlocking structure 201 and the second interlocking structure 202 arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer. The loops are pulled together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lightweight; that is, the fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0143] This embodiment also provides a shoe upper made of the aforementioned fabric.
[0144] This embodiment also provides a shoe that includes the above-described upper.
[0145] Example 5: like Figures 10-11 As shown, this embodiment provides a fabric. The fabric of this embodiment differs from the fabric of Embodiment 1 in that: the specific weaving actions are different, resulting in a different fabric structure; the weaving yarn used in weaving the first weaving zone is different; and the number of yarn feeders participating in the weaving on the weaving machine is different.
[0146] The specific weaving action of one part of the fabric in this embodiment is as follows: In this embodiment, the weaving yarns used in weaving the first weaving zone include yarn A, yarn B, yarn C, and yarn D. Yarns A and B are both high-strength polyester embroidery threads, yarn C is high-temperature resistant ultra-high molecular weight polyethylene, and yarn D is TPU rayon. The weaving machine has at least four yarn feeders for weaving, namely yarn feeder A, yarn feeder B, yarn feeder C, and yarn feeder D.
[0147] In the first row, the back needle bed rotates 1 stitch to the right. Yarn A is used for both overlock and openwork stitches, with a skipped stitch pattern. Specifically: stitches 3, 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, and 39 of the first row are knitted in openwork using yarn A; stitches 1, 2, 4, 5, 7, 8, 10, 11, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29, 31, 32, 34, 35, 37, 38, and 40 of the first row are knitted in overlock using yarn A. It should be noted that overlock stitches specifically refer to knitting in circles on the front needle bed.
[0148] In the second row, yarn B is used for both ground stitch and open stitch, with a skipped stitch pattern. Specifically: rows 3, 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, and 39 of the second row are knitted in open stitch using yarn B; rows 1, 2, 4, 5, 7, 8, 10, 11, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29, 31, 32, 34, 35, 37, 38, and 40 of the second row are knitted as ground stitch using yarn B. It should be noted that ground stitch specifically refers to knitting in circles on the back needle bed.
[0149] In the third row, yarns C and D are used for plain back and forth knitting and openwork knitting, with a skipped stitch pattern. Specifically, rows 3, 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, and 39 of the third row are knitted in plain back and forth using yarns C and D, forming independent first connecting structures at corresponding positions. Each first connecting structure is connected to the top layer in loops and to the bottom layer in loops. Rows 1, 2, 4, 5, 7, 8, 10, 11, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29, 31, 32, 34, 35, 37, 38, and 40 of the third row are knitted in openwork using yarns C and D. It should be noted that plain back and forth knitting specifically refers to knitting in loops on both the front and back needle beds.
[0150] In the 4th row, the needle bed is reset, and yarn A is used for both overlay and openwork, with a skipped stitch pattern. Specifically, the 3rd, 6th, 9th, 12th, 15th, 18th, 21st, 24th, 27th, 30th, 33rd, 36th, and 39th rows of the 4th row are knitted with yarn A as openwork, while the 1st, 2nd, 4th, 5th, 7th, 8th, 10th, 11th, 13th, 14th, 16th, 17th, 19th, 20th, 22nd, 23rd, 25th, 26th, 28th, 29th, 31st, 32nd, 34th, 35th, 37th, 38th, and 40th rows of the 4th row are knitted with yarn A as overlay.
[0151] In row 5, yarn B is used for both base knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 3, 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, and 39 of row 5 are knitted with yarn B as open stitches, while rows 1, 2, 4, 5, 7, 8, 10, 11, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29, 31, 32, 34, 35, 37, 38, and 40 of row 5 are knitted with yarn B as the base knitting.
[0152] In row 6, yarns C and D are used for plain back and forth knitting and open stitch knitting, with skipping stitches every two stitches. Specifically, in rows 3, 6, 9, 12, 15, 18, 21, 24, 27, 30, 33, 36, and 39 of row 6, yarns C and D are used for plain back and forth knitting, forming independent second connecting structures at corresponding positions. Each second connecting structure is connected to the top layer in loops and to the bottom layer in loops. In rows 1, 2, 4, 5, 7, 8, 10, 11, 13, 14, 16, 17, 19, 20, 22, 23, 25, 26, 28, 29, 31, 32, 34, 35, 37, 38, and 40 of row 6, yarns C and D are used for open stitch knitting.
[0153] Rows 1 to 3 correspond to step one of the knitting process, and rows 4 to 6 correspond to step two of the knitting process. After row 3 is completed, the rocker is reset, the first connecting structure is tightened, and row 4 continues knitting at the needle positions of row 3. In these six rows, the first and second connecting structures in the same knitting row together form a group 2 of interlocking loops. The loops connecting the first connecting structure to the top layer, the first connecting structure to the bottom layer, the second connecting structure to the top layer, and the second connecting structure to the bottom layer are tightened. In the same group 2 of interlocking loops, the loops connecting the first connecting structure to the top layer and the loop connecting the first connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, together they form a twist-locking loop. The loops connecting the second connecting structure to the top layer and the loop connecting the second connecting structure to the bottom layer, after being tightened, share the same yarn and have misaligned needle arcs, together they form another twist-locking loop.
[0154] Rows 7 through 12 are repeats of rows 1 through 6.
[0155] In the 13th row, perform the needle shifting action, moving the front needle bed loop of the corresponding row one needle position to the right, and then shifting the needle to the back needle bed. Specifically, in rows 13, 19, 25, and 31 of the 13th row, move the front needle bed loop one needle position to the right, and then shift the needle to the back needle bed.
[0156] In the 14th row, perform the needle shifting action, move the back needle bed loop of the corresponding row one needle position to the right, and then shift the needle to the front needle bed. Specifically, in rows 13, 19, 25, and 31 of the 14th row, move the back needle bed loop one needle position to the right, and then shift the needle to the front needle bed.
[0157] In the 15th row, perform the needle shifting action, moving the front needle bed loop of the corresponding row one needle position to the left, and then shifting the needle to the back needle bed. Specifically, in rows 11, 17, 23, and 29 of the 15th row, move the front needle bed loop one needle position to the left, and then shift the needle to the back needle bed.
[0158] In row 16, perform a needle shifting action, moving the back needle bed loop of the corresponding row one needle position to the left, and then shifting the needle to the front needle bed. Specifically, in rows 11, 17, 23, and 29 of row 16, move the back needle bed loop one needle position to the left, and then shift the needle to the front needle bed.
[0159] Rows 13 to 16 are a combination of needle shifting knitting to create a mesh structure.
[0160] Rows 17 to 32 are repeats of rows 1 to 16.
[0161] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0162] After the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature molding at 110℃~160℃ and low-temperature setting at -10℃~10℃.
[0163] like Figure 11 As shown, this embodiment also provides a fabric with inter-twist locking coils, which is manufactured using the above-described manufacturing method.
[0164] For ease of explanation, the direction of movement of the knitting machine head during weaving is taken as the weft direction of the fabric, and the direction of extension of the fabric during weaving is taken as the warp direction of the fabric.
[0165] The fabric includes a fabric body, which includes an integrally woven surface layer and a bottom layer; multiple interlocking strips 1 are formed on the fabric body, and each interlocking strip 1 is arranged at intervals along the weft direction of the fabric body, and each interlocking strip 1 includes multiple interlocking loop groups 2.
[0166] In the same interlocking strip 1, each interlocking coil group 2 is arranged sequentially along the warp direction of the fabric body.
[0167] In the same interlocking loop group 2, the interlocking loop group 2 includes a first interlocking structure 201 and a second interlocking structure 202 arranged sequentially along the warp direction of the fabric body; the first interlocking structure 201 has a first locking loop 21 connected to the surface layer and a second locking loop 22 connected to the bottom layer, the first locking loop 21 and the second locking loop 22 are woven together from the same or multiple yarns, and there are no other loops between the first locking loop 21 and the second locking loop 22; the second interlocking structure 202 has a third locking loop 23 connected to the surface layer and a second locking loop 24 connected to the bottom layer. The four locking coils 24, the third locking coil 23, and the fourth locking coil 24 are woven together from the same or multiple yarns, and there are no other coils between the third locking coil 23 and the fourth locking coil 24; the first locking coil 21, the second locking coil 22, the third locking coil 23, and the fourth locking coil 24 all have a needle-knitted arc 20; the needle-knitted arc 20 of the first locking coil 21 is located on the weft-direction side of the needle-knitted arc 20 of the second locking coil 22, and the needle-knitted arc 20 of the third locking coil 23 is located on the weft-direction side of the needle-knitted arc 20 of the fourth locking coil 24. In this embodiment, the structure of the interlocking coil group 2 with the surface and bottom layers of the fabric is as follows: the first interlocking structure 201 includes a first connecting structure, the first locking coil 21 includes a coil connected to the surface layer by the first connecting structure, the second locking coil 22 includes a coil connected to the bottom layer by the first connecting structure, the second interlocking structure 202 includes a second connecting structure, the third locking coil 23 includes a coil connected to the surface layer by the second connecting structure, and the fourth locking coil 24 includes a coil connected to the bottom layer by the second connecting structure. The first connecting structure is looped with the surface layer, the first connecting structure is looped with the bottom layer, the second connecting structure is looped with the surface layer, and the second connecting structure is looped with the bottom layer.
[0168] In this embodiment, in the same inter-coil group 2, the coil connected to the surface layer and the coil connected to the bottom layer of the first connecting structure pull each other to form a first inter-twist locking structure; the coil connected to the surface layer of the second connecting structure and the coil connected to the bottom layer of the second connecting structure pull each other to form a second inter-twist locking structure.
[0169] After adopting the above technical solution, by weaving interlocking loop groups 2 on the fabric body, and combining the structural characteristics of the first interlocking structure 201 and the second interlocking structure 202 arranged sequentially in the warp direction and the locking loops staggered in the weft direction, a stable bidirectional tension constraint is formed between the surface layer and the bottom layer. The loops are pulled together, effectively reducing loop slippage. Compared with the fabric structure by increasing the weaving density, the fabric is relatively lightweight; that is, the fabric is relatively lightweight, has relatively high support, and has relatively good anti-loosening performance.
[0170] This embodiment also provides a shoe upper made of the aforementioned fabric.
[0171] This embodiment also provides a shoe that includes the above-described upper.
[0172] Example 6: like Figures 12-13 As shown, this embodiment provides a fabric. The fabric of this embodiment differs from the fabric of Embodiment 1 in that: the specific weaving actions are different, resulting in a different fabric structure; the weaving yarn used in weaving the first weaving zone is different; and the number of yarn feeders participating in the weaving on the weaving machine is different.
[0173] The specific weaving action of one part of the fabric in this embodiment is as follows: In this embodiment, the weaving yarn used in weaving the first weaving zone includes yarn A, wherein yarn A is made of TPU nylon. The weaving machine has at least one yarn feeder involved in the weaving, which is yarn feeder A.
[0174] In the first row, the back needle bed is moved one needle position to the right. Yarn A is used for both plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically: knitting rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of the first row are knitted in plain back and forth knitting with yarn A; knitting rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of the first row are knitted in open stitch with yarn A. It should be noted that plain back and forth knitting specifically refers to knitting in rounds simultaneously on the front and back needle beds.
[0175] In the second row, the needle bed is reset. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch every two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th stitches of the second row are knitted in plain back and forth knitting with yarn A, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th stitches of the second row are knitted in open stitch with yarn A.
[0176] The first row corresponds to the knitting process described in step one above, and the second row corresponds to the knitting process described in step two above. After the first row is completed, the rocker is reset. The front and back loops of the plain four stitches are tightened, and the second row continues to knit the plain four stitches at the stitch positions of the first row.
[0177] In the third row, a turn-over action is performed, transferring the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 10 and 16 of the third row, the back needle bed loops are transferred to the front needle bed. The loops of the second row are then turned to the front needle bed, disrupting the pattern of the double yarn in the second row from that in the first row, thus creating a mesh.
[0178] In the 4th row, the back needle bed is rotated one needle position to the right. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch and skipping two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th rows of the 4th row are knitted in plain back and forth knitting with yarn A. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th rows of the 4th row are knitted in open stitch with yarn A.
[0179] In the 5th row, the needle bed is reset. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch every two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th rows of the 5th row are knitted in plain back and forth knitting with yarn A, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th rows of the 5th row are knitted in open stitch with yarn A.
[0180] In the 6th row, perform a turn-over operation, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 7, 13, and 19 of the 6th row, move the back needle bed loops to the front needle bed. Turn the loops of the 5th row to the front needle bed, disrupting the yarn dot pattern of the 5th and 4th rows, thus creating a mesh.
[0181] In row 7, the back needle bed is rotated one needle position to the right. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch and skipping two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th stitches of row 7 are knitted in plain back and forth knitting with yarn A, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th stitches of row 7 are knitted in open stitch with yarn A.
[0182] On row 8, the needle bed is reset. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch every two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th knitting rows on row 8 are knitted in plain back and forth knitting with yarn A. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th knitting rows on row 8 are knitted in open stitch with yarn A.
[0183] In the 9th row, a turning motion is performed, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 10 and 16 of the 9th row, the back needle bed loops are moved to the front needle bed. The loops of the 8th row are then turned to the front needle bed, disrupting the yarn dot pattern of the 8th and 7th rows and creating a mesh.
[0184] On row 10, the back needle bed is rotated one needle position to the right. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch and skipping two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th stitches of row 10 are knitted in plain back and forth knitting with yarn A, and the 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th stitches of row 10 are knitted in open stitch with yarn A.
[0185] In row 11, the needle bed is reset. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch every two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th knitting rows in row 11 are knitted in plain back and forth knitting with yarn A. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th knitting rows in row 11 are knitted in open stitch with yarn A.
[0186] In row 12, perform a turn-over operation, moving the back needle bed loops of the corresponding row to the front needle bed. Specifically, in rows 7, 13, and 19 of row 12, move the back needle bed loops to the front needle bed. Turn the 11th row loops to the front needle bed, disrupting the yarn dot pattern of row 11 and row 10, thus creating a mesh.
[0187] In row 13, the back needle bed is rotated one needle position to the right. Yarn A is used for plain back and forth knitting and open stitch knitting, with a skipped stitch pattern. Specifically, rows 1, 4, 7, 10, 13, 16, 19, 22, and 25 of row 13 are knitted in plain back and forth knitting with yarn A, while rows 2, 3, 5, 6, 8, 9, 11, 12, 14, 15, 17, 18, 20, 21, 23, 24, 26, and 27 of row 13 are knitted in open stitch with yarn A.
[0188] On row 14, the needle bed is reset. Yarn A is used for plain back and forth knitting and open stitch knitting, knitting one stitch every two stitches. Specifically, the 1st, 4th, 7th, 10th, 13th, 16th, 19th, 22nd, and 25th knitting rows of row 14 are knitted in plain back and forth knitting with yarn A. The 2nd, 3rd, 5th, 6th, 8th, 9th, 11th, 12th, 14th, 15th, 17th, 18th, 20th, 21st, 23rd, 24th, 26th, and 27th knitting rows of row 14 are knitted in open stitch with yarn A.
[0189] After being woven in the above manner, each interlocking loop group 2 located on the same weave form an interlocking strip 1, and each weave that forms an interlocking loop group 2 has an interlocking strip 1 formed.
[0190] After the fabric is woven, it is placed on a fixed support frame and subjected to high-temperature molding at 110℃~160℃ and low-temperature setting at -10℃~10℃.
[0191] like Figure 13 As shown, this embodiment also provides a fabric with intertwined locking coils, which is manufactured using the above-described method. This fabric has the same structure as the fabric in Embodiment 1, except that the fabric in this embodiment does not contain the B yarn found in the fabric in Embodiment 1.
[0192] This embodiment also provides a shoe upper made of the aforementioned fabric.
[0193] This embodiment also provides a shoe that includes the above-described upper.
[0194] The terms "first," "second," "third," etc., used in the specification, claims, and accompanying drawings of this invention are used to distinguish different objects, rather than to describe a specific order.
[0195] The present invention has been described in detail above with reference to the accompanying drawings. However, the embodiments of the present invention are not limited to the above embodiments. Those skilled in the art can make various modifications to the present invention based on the prior art, and these modifications all fall within the protection scope of the present invention.
Claims
1. A fabric with inter-twist locking coils, characterized in that: Includes a fabric body, which comprises an integrally woven surface layer and a bottom layer; interlocking loop groups are formed on the fabric body; The interlocking loop group includes a first interlocking structure and a second interlocking structure arranged sequentially along the warp direction of the fabric body; the first interlocking structure has a first locking loop connected to the surface layer and a second locking loop connected to the bottom layer, the first locking loop and the second locking loop being woven together from the same or multiple yarns; the second interlocking structure has a third locking loop connected to the surface layer and a fourth locking loop connected to the bottom layer, the third locking loop and the fourth locking loop being woven together from the same or multiple yarns; The needle-knitted arc of the first locking coil is located on the weft-up side of the needle-knitted arc of the second locking coil, and the needle-knitted arc of the third locking coil is located on the weft-up side of the needle-knitted arc of the fourth locking coil. The first locking coil and the second locking coil pull each other to form a first inter-torsion locking structure; The third locking coil and the fourth locking coil pull each other to form a second inter-twist locking structure.
2. The fabric as described in claim 1, characterized in that: Multiple interlocking strips are formed on the fabric body, and each interlocking strip is arranged at intervals along the weft direction of the fabric body. Each interlocking strip includes multiple interlocking loop groups. In the same interlocking strip, each interlocking coil group is arranged sequentially along the warp direction of the fabric body.
3. The fabric as described in claim 1, characterized in that: The fabric body also has mesh holes formed by the coils in the interlocking coil group through the turning and / or shifting of the needle.
4. The fabric as described in claim 3, characterized in that: A portion of the coils in the first or second interlocking structure are turned onto the same needle bed to form the mesh in the surface or bottom layer.
5. A method for manufacturing a fabric with intertwined locking coils, characterized in that: A greige fabric is obtained by knitting using a knitting machine having at least two needle beds arranged sequentially, wherein the two adjacent needle beds are a front needle bed and a rear needle bed, and the front needle bed and the rear needle bed together form a needle bed group; the greige fabric has a first knitting area, and the following actions are performed sequentially when knitting the first knitting area: Step 1: The needle bed assembly first performs a shaking motion, and then the first interlaced knitting is performed on the needle bed assembly; Step 2: The needle bed assembly first performs a rocker reset action, and then performs a second interlocking needle knitting on the needle bed assembly to form an interlocking locking coil.
6. A method for manufacturing a fabric with intertwined locking coils as described in claim 5, characterized in that: The weaving yarn used in weaving the first weaving zone includes high-strength yarn and shaping yarn; the high-strength yarn includes any one or a combination of at least two of ultra-high molecular weight polyethylene yarn, polyarylate yarn and aramid yarn; the shaping yarn is any one or a combination of two of TPEE yarn and TPU yarn.
7. A method for manufacturing a fabric with intertwined locking coils as described in claim 6, characterized in that: After the fabric is woven, the following process is performed: shaping and setting the fabric.
8. A method for manufacturing a fabric with intertwined locking coils as described in claim 5, characterized in that: When knitting the first knitting area, the following steps are also included: Step 3, performing a turn-over action after Step 2.
9. A method for manufacturing a fabric with intertwined locking coils as described in claim 5, characterized in that: Both the first and second spaced-needle knitting include alternating first and second knitting groups, the first knitting group including at least one open-needle knitting, and the second knitting group including at least one loop and / or tuck knitting.
10. A method for manufacturing a fabric with intertwined locking coils as described in claim 5, characterized in that: The knitting machine has at least one yarn feeder. During the knitting process of forming intertwined locking loops in the first knitting zone, at least some knitting rows are knitted with only one yarn feeder.
11. A method for manufacturing a fabric with intertwined locking coils as described in claim 9, characterized in that: The first spacer knitting and / or the second spacer knitting form empty needle positions in the first knitting area, and the needle bed group also performs loop knitting and / or tucking knitting at the empty needle positions.
12. A method for manufacturing a fabric with intertwined locking coils as described in claim 5, characterized in that: A cycle consists of performing step one once and step two once, and at least two cycles are performed when weaving the fabric.
13. A method for manufacturing a fabric with intertwined locking coils as described in claim 12, characterized in that: The needle bed assembly performs a rocking motion, causing the front needle bed and the rear needle bed to move relative to each other; In two consecutive cycles, the direction of movement of the front needle bed relative to the rear needle bed in step one of the later cycle is the same as the direction of movement of the front needle bed relative to the rear needle bed in step one of the previous cycle; or In the two consecutive cycles, the direction of movement of the front needle bed relative to the rear needle bed in step one of the later cycle is different from the direction of movement of the front needle bed relative to the rear needle bed in step one of the previous cycle.
14. A method for manufacturing a fabric with intertwined locking coils as described in claim 9, characterized in that: The second knitting group involves knitting loops on the front needle bed while simultaneously performing draping stitches on the back needle bed, or knitting loops on the back needle bed while simultaneously performing draping stitches on the front needle bed, or knitting loops on the front needle bed while simultaneously performing knitting loops on the back needle bed.
15. A shoe upper, characterized in that: The upper is made of the fabric as described in any one of claims 1-4.
16. A shoe, characterized in that: Includes the upper as described in claim 15.