Screening mechanism of belt conveyor
The belt conveyor screening mechanism addresses the issue of frequent device failure and deformation by using shock-absorbing springs and vibration motors to stabilize the screening device, enhancing production efficiency and reducing labor costs.
Patent Information
- Application Number
- CN202420497669.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing belt conveyor screening device for converter slag frequently falls off due to the heavy material mass, causing deformation of the main steel structure, affecting production time, quality, and increasing labor intensity.
A belt conveyor screening mechanism with shock-absorbing springs and vibration motors to stabilize the device, featuring a screen body with support blocks, hooks, and a vibration system to prevent falling and deformation, and improve screening efficiency.
Reduces device failure rates, maintains production quality and quantity, and decreases labor intensity by stabilizing the screening device, extending the replacement cycle of steel components from six months to one to two months.
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Figure CN222112517U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of screening mechanisms, in particular to a screening mechanism for a belt conveyor. Background Art
[0002] The blast furnace is made of steel plates as the shell, and the shell is lined with refractory bricks. The blast furnace body is divided into five parts from top to bottom: throat, body, waist, belly, and hearth. Due to the advantages of good technical and economic indicators of blast furnace ironmaking, simple process, large production volume, high labor production efficiency, and low energy consumption, the iron produced by this method accounts for the vast majority of the world's total iron production. During blast furnace production, iron ore, coke, and slag flux (limestone) are loaded from the top of the furnace, and preheated air is blown in from the tuyere located at the bottom of the furnace along the furnace periphery. At high temperature, the carbon in the coke (some blast furnaces also spray auxiliary fuels such as coal powder, heavy oil, and natural gas) burns with the oxygen in the air to generate carbon monoxide and hydrogen, which removes oxygen in the iron ore during the rising process in the furnace, thereby reducing iron. The molten iron is released from the iron mouth. The unreduced impurities in the iron ore combine with fluxes such as limestone to form slag, and the generated gas is discharged from the top of the furnace. After dust removal, it is used as fuel for hot blast furnaces, heating furnaces, coke ovens, boilers, etc. The main product of blast furnace smelting is pig iron, and there are also by-products of blast furnace slag and blast furnace gas, which are discharged from the slag mouth. When the slag is discharged, a belt conveyor is required, and a screening machine is required on the belt conveyor for screening. The original belt conveyor screening device adopts the form of wire rope suspension. Since the screening material of our unit is converter slag, the material quality is heavy, causing the screening device to fall off frequently, and the main steel structure of the belt conveyor is heavily deformed. That is, it affects the material processing production time, processing quality and quantity, and increases the labor intensity of employees. Utility Model Content
[0003] The purpose of the utility model is to provide a belt conveyor screening mechanism to solve the problem in the above background technology that the screening device frequently falls off due to the heavy material mass, and the main steel structure of the belt conveyor is severely deformed, which affects the material processing production time, processing quality and quantity, and increases the labor intensity of employees.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a belt conveyor screening mechanism, comprising a fixed frame, a screen body, a discharge port and a screen plate, a support block is welded to the outside of the screen body, a shock-absorbing spring is connected to the top of the support block, a hook is connected to the top of the shock-absorbing spring, the support block, the shock-absorbing spring and the hook are arranged at the front and rear parts of the screen body, four groups of the support block, the shock-absorbing spring and the hook are arranged on the screen body, a screen plate is arranged inside the screen body, and a plurality of screen plates are arranged inside the screen body.
[0005] Preferably, the sieve body has a certain slope, and the sieve plate also has a certain slope. One side of the bottom of the sieve body is connected with a discharge port, and the sieve plate has a certain slope, which can facilitate the discharge of materials.
[0006] Preferably, support legs are welded to the front and rear of the top of the fixed frame, and the support legs play a supporting role. The top of the support legs is connected to a buffer spring, and the top of the buffer spring is connected to a connecting block. The connecting block is welded to the outside of the screen body, and the buffer spring plays a buffering role.
[0007] Preferably, four groups of the support legs, buffer springs and connecting blocks are arranged on the fixing frame, and the support legs, buffer springs and connecting blocks are distributed at front and rear positions of the screen body.
[0008] Preferably, a support seat is fixed to one side of the bottom of the screen body, the support seat plays a supporting role, and the bottom of the support seat is connected to the connecting plate through an axis.
[0009] Preferably, a vibration motor is fixed to the bottom of the connecting plate by bolts, a rubber spring is arranged at the center position of one side of the outside of the support seat, a connecting rod is connected to the rubber spring, one end of the connecting rod is interconnected with one side of the connecting plate, and the vibration motor plays a vibrating role, causing the connecting plate to vibrate, thereby causing the support seat to vibrate, and then causing the screen body to vibrate.
[0010] Compared with the prior art, the utility model has the following beneficial effects: the belt conveyor screening mechanism solves the problem of high failure rate of belt conveyor screening device, reduces the labor intensity of employees, and most importantly, ensures the quality and quantity of iron-containing material recovery, greatly reduces the equipment failure rate, and has the following advantages:
[0011] (1) The screen body, support block, shock-absorbing spring and hook are provided to solve the problem of damage to the device due to vibration. Therefore, when in use, the steel wire suspension is changed to shock-absorbing spring suspension, and then the hook is connected through the top of the shock-absorbing spring, and then hung on the beam through the hook. When the device vibrates, it can avoid frequent falling off of the device, and at the same time, it can avoid deformation and damage of the device. The traditional steel wire rope is replaced once every one to two months instead of once every six months, which meets the production and use needs and saves material and labor costs.
[0012] (2) The screening effect is improved by providing a vibration motor, a support seat, a connecting plate, a rubber spring and a connecting rod. Therefore, a rubber spring is provided on the outside of the fixed frame, a connecting rod is provided in the rubber spring, and one end of the connecting rod is connected to the vibration motor. Through the vibration of the vibration motor, the connecting rod drives the rubber spring to be compressed or stretched, thereby causing the support seat to vibrate, resulting in the vibration of the screen body. This not only reduces the damage to the vibration motor, but also improves the screening effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a front view structural schematic diagram of the utility model;
[0014] Figure 2 For the utility model Figure 1 The enlarged structural diagram at A in the middle;
[0015] Figure 3 It is a right side structural schematic diagram of the utility model;
[0016] Figure 4 It is a schematic diagram of the top structure of the utility model.
[0017] In the figure: 1. fixed frame; 2. screen body; 3. support leg; 4. buffer spring; 5. connecting block; 6. discharge port; 7. support block; 8. shock-absorbing spring; 9. hook; 10. vibration motor; 11. support seat; 12. connecting plate; 13. rubber spring; 14. connecting rod; 15. screen plate. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. All other embodiments obtained by ordinary technicians in the field without creative work based on the embodiments of the utility model shall fall within the scope of protection of the utility model.
[0019] See also Figure 1-4 , the utility model provides an embodiment: a belt conveyor screening mechanism, including a fixed frame 1, a screen body 2, a discharge port 6 and a screen plate 15, a support block 7 is welded on the outside of the screen body 2, a shock-absorbing spring 8 is connected to the top of the support block 7, a hook 9 is connected to the top of the shock-absorbing spring 8, and the hook 9 can be hung on the crossbeam, and shock is reduced by the action of the shock-absorbing spring 8, the support block 7, the shock-absorbing spring 8 and the hook 9 are arranged at the front and rear parts of the screen body 2, and the support block 7, the shock-absorbing spring 8 and the hook 9 are arranged in four groups on the screen body 2, a screen plate 15 is arranged inside the screen body 2, and the screen plate 15 is arranged inside the screen body 2. Several, the screen body 2 presents a certain slope, when the material enters the screen plate 15, smaller objects will fall into the screen body 2, and larger objects will slide down from the screen plate 15, and the screen plate 15 also presents a certain slope, and one side of the bottom of the screen body 2 is connected with the discharge port 6;
[0020] By changing the steel wire suspension to the shock absorbing spring 8 suspension, and then connecting the hook 9 through the top of the shock absorbing spring 8, and hanging it on the beam through the hook 9, when the device vibrates, the device can be prevented from falling off frequently, and the device can be prevented from being deformed and damaged. The traditional steel wire rope is replaced once every one to two months, but is replaced once every six months, which meets the production and use needs and saves material and labor costs;
[0021] Support legs 3 are welded at the front and rear of the top of the fixed frame 1, and the support legs 3 play a supporting role. The top of the support legs 3 is connected with a buffer spring 4, and the buffer spring 4 plays a buffering role. The top of the buffer spring 4 is connected with a connecting block 5, and the connecting block 5 is welded to the outside of the screen body 2. Four groups of support legs 3, buffer springs 4 and connecting blocks 5 are arranged on the fixed frame 1, and the support legs 3, buffer springs 4 and connecting blocks 5 are distributed in the front and rear positions of the screen body 2;
[0022] A support seat 11 is fixed to one side of the bottom of the sieve body 2. The bottom of the support seat 11 is connected to a connecting plate 12 through an axis. A vibration motor 10 is fixed to the bottom of the connecting plate 12 through bolts. The vibration of the vibration motor 10 causes the connecting plate 12 to vibrate, thereby causing the support seat 11 to vibrate, thereby causing the sieve body 2 to vibrate. A rubber spring 13 is provided at the center position of one side of the outside of the support seat 11. The rubber spring 13 can be extended or compressed, thereby playing a buffering role. A connecting rod 14 is connected to the rubber spring 13, and one end of the connecting rod 14 is mutually connected to one side of the connecting plate 12.
[0023] Through the vibration of the vibration motor 10, the connecting rod 14 drives the rubber spring 13 to be compressed or stretched, so that the support seat 11 vibrates, causing the screen body 2 to vibrate, which not only reduces the damage of the vibration motor 10, but also improves the screening effect of the device;
[0024] When the embodiment of the present application is in use, the device is placed at the tail of the conveyor, and then the hook 9 is hung on the beam, and then the conveyor conveys the material to the screen body 2, and then the vibration motor 10 is started, the vibration motor 10 causes the support seat 11 to rotate, so that the screen body 2 vibrates, and the material is screened, by changing the steel wire suspension to the shock-absorbing spring 8 suspension, and then connecting the hook 9 through the top of the shock-absorbing spring 8, and hanging it on the beam through the hook 9, when the device vibrates, it can avoid frequent falling off of the device, and at the same time, it can avoid deformation and damage of the device, from replacing the traditional steel wire rope once every one to two months to replacing it once every six months, which meets the production and use needs and saves material and labor costs. Through the vibration of the vibration motor 10, the connecting rod 14 drives the rubber spring 13 to be compressed or stretched, so that the support seat 11 vibrates, causing the screen body 2 to vibrate, which not only reduces the damage of the vibration motor 10, but also improves the screening effect of the device.
Claims
1. A belt conveyor screening mechanism, characterized in that: The invention comprises a fixed frame (1), a screen body (2), a discharge port (6) and a screen plate (15); a support block (7) is welded to the outside of the screen body (2); a shock-absorbing spring (8) is connected to the top of the support block (7); a hook (9) is connected to the top of the shock-absorbing spring (8); the support block (7), the shock-absorbing spring (8) and the hook (9) are arranged at the front and rear parts of the screen body (2); four groups of the support block (7), the shock-absorbing spring (8) and the hook (9) are arranged on the screen body (2); a screen plate (15) is arranged inside the screen body (2); and a plurality of screen plates (15) are arranged inside the screen body (2).
2. A belt conveyor screening mechanism according to claim 1, characterized in that: The sieve body (2) is inclined, and the sieve plate (15) is also inclined. A discharge port (6) is connected to one side of the bottom of the sieve body (2).
3. A belt conveyor screening mechanism according to claim 1, characterized in that: Support legs (3) are welded to the front and rear of the top of the fixing frame (1); the top of the support legs (3) is connected to a buffer spring (4); the top of the buffer spring (4) is connected to a connecting block (5); and the connecting block (5) is welded to the outside of the screen body (2).
4. A belt conveyor screening mechanism according to claim 3, characterized in that: Four groups of the support legs (3), buffer springs (4) and connecting blocks (5) are arranged on the fixed frame (1), and the support legs (3), buffer springs (4) and connecting blocks (5) are distributed at front and rear positions of the screen body (2).
5. The belt conveyor screening mechanism according to claim 1, characterized in that: A support seat (11) is fixed to one side of the bottom of the screen body (2), and the bottom of the support seat (11) is connected to a connecting plate (12) via a shaft.
6. A belt conveyor screening mechanism according to claim 5, characterized in that: A vibration motor (10) is fixed to the bottom of the connecting plate (12) by means of bolts, a rubber spring (13) is provided at the center position of one side outside the supporting seat (11), a connecting rod (14) is connected to the rubber spring (13), and one end of the connecting rod (14) is connected to one side of the connecting plate (12).
