Setting machine needle plate positioning and cleaning mechanism and setting machine
By setting up a needle plate positioning and cleaning mechanism in the setting machine, using height difference and inclined sections, the problem of poor cleaning of fabric stuck in the chain and material dust is solved, and better material dust aggregation and vacuum cleaning effects are achieved.
Patent Information
- Application Number
- CN202420365975.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-06
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In existing shaping machines, the needle plate and the chain are at the same height, which makes the fabric easy to snap into the chain, the material dust is not easy to gather, the cleaning effect is poor, and the material dust enters the chain, resulting in poor cleaning.
A fixed needle plate positioning and cleaning mechanism is designed. By setting a height difference between the mounting part of the conveying chain and the conveying block, the fabric is avoided from being wound into the conveying chain, and the dust aggregation effect is increased, and the cleaning wheel and vacuum pipe are used to perform. Cleaning, dust troughs and inclined sections help dust drop and gather.
It effectively avoids the fabric being rolled into the conveying chain, reduces the drop of dust, improves the accumulation and cleaning effect of dust, and facilitates the vacuum cleaning of the rear end of the vacuum tube.
Smart Images

Figure CN222112700U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of shaping machines and relates to a shaping machine needle plate positioning and cleaning mechanism and a shaping machine. Background Art
[0002] For example, the Chinese patent document discloses a stentering setting machine [202021173155.2], which includes a frame, chains are arranged on both sides of the frame, and needle plates are arranged on the chains, positioning needles are arranged on the needle plates, and a cleaning device is arranged on the frame, and includes a brush roller, a nozzle and a steel brush roller, the brush roller is rotatably arranged on the frame and is located above the needle plate; the nozzle is arranged on the frame and is connected to a water supply tank through a pipe, and the water supply tank contains cleaning liquid; the steel brush roller is rotatably arranged on the frame and is located above the needle plate; when the chain moves, the needle plate passes through the brush roller and the steel brush roller in sequence.
[0003] The defects of the above technical solution are: the needle plate and the chain are at the same height, the cloth is easy to get stuck in the chain, and the dust is not easy to gather, the cleaning effect is poor, and the dust enters the chain, resulting in poor cleaning. Utility Model Content
[0004] The purpose of the utility model is to provide a positioning and cleaning mechanism for a needle plate of a setting machine and a setting machine in view of the above problems existing in the prior art.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] The positioning and cleaning mechanism of the needle plate of the setting machine comprises a frame; a conveying chain is arranged in a circular direction on one side of the frame, and the upper end of the conveying chain is cyclically conveyed along the horizontal direction of the frame;
[0007] The positioning mechanism comprises a conveying block connected to the conveying chain at intervals and having one end protruding from one side of the frame, wherein the end of the conveying block away from the frame is provided with a mounting portion extending toward the inner side of the conveying chain, and the mounting portion is provided with a needle plate vertically facing outward along the conveying chain;
[0008] The cleaning wheel is rotatably arranged on the frame and located above the needle plate. The circumferential outer wall of the cleaning wheel is provided with bristles which are circumferentially arranged and can be connected with the needle plate.
[0009] Furthermore, both ends of the needle plate protrude in the width direction of the mounting portion.
[0010] Furthermore, an inclined section is provided between the mounting portion and the conveying block.
[0011] Furthermore, a concave dust groove is provided between the inclined section and the needle plate.
[0012] Furthermore, the widths of the conveying block, the inclined section and the mounting portion increase in steps outwards in sequence.
[0013] Furthermore, a dust suction pipe is provided on the frame and at the rear end of the cleaning wheel, and a dust suction port of the dust suction pipe is arranged above the needle plate.
[0014] Furthermore, the frame is provided with elastic clips which are arranged at intervals and for the dust suction pipe to be clamped into.
[0015] Furthermore, the height of the needle plate is lower than the height of the conveying block.
[0016] The utility model also provides a shaping machine, which has the shaping machine needle plate positioning and cleaning mechanism as described above.
[0017] Compared with the prior art, the needle plate positioning and cleaning mechanism of the forming machine has a height difference between the mounting part and the conveying block, thereby preventing the cloth from being drawn into the conveying chain, while reducing the amount of dust falling onto the surface of the conveying block or even into the conveying chain. The structure also has a good dust gathering effect, which facilitates dust collection and cleaning at the rear end of the dust collection pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a front schematic diagram of a positioning and cleaning mechanism for a needle plate of a shaping machine.
[0019] Figure 2 for Figure 1 A side cross-sectional view of a positioning and cleaning mechanism of a needle plate of a setting machine.
[0020] In the figure, 10, frame; 20, conveyor chain; 30, positioning mechanism; 31, conveyor block; 32, mounting portion; 33, needle plate; 34, inclined section; 35, dust trough; 40, cleaning wheel; 41, brush; 50, dust suction pipe; 51, dust suction port; 52, elastic clip. DETAILED DESCRIPTION
[0021] Embodiment 1
[0022] See also Figure 1 to Figure 2 , which is a schematic diagram of a positioning and cleaning mechanism for a shaping machine needle plate 33 and a shaping machine provided by the utility model. The positioning and cleaning mechanism for the shaping machine needle plate 33 includes a frame 10; a conveyor chain 20, a positioning mechanism 30, a cleaning wheel 40 and other structures arranged on the frame 10. It can be imagined that the positioning and cleaning mechanism for the shaping machine needle plate 33 also includes other functional components and specific structures, such as electrical connection components, mounting structures, etc., which are all well-known technologies to those skilled in the art, so they will not be described in detail one by one here.
[0023] The rack 10 is set on the ground or on an equipment platform, and the machine installation position has a height difference from the ground.
[0024] The conveyor chain 20 is arranged in a circular direction on one side of the frame 10. In this embodiment, the main body of the conveyor chain 20 includes two parallel horizontal chains, and the two ends of the two horizontal chains are respectively connected by arc chains to form a circular conveying structure, and the upper end of the conveyor chain 20 is circularly conveyed along the horizontal direction of the frame 10. The conveyor chain 20 is meshed through a gear shaft, and the gear shaft is connected to a driving motor to complete power transmission.
[0025] The positioning mechanism 30 includes a conveying block 31 which is connected to the conveying chain 20 at intervals and protrudes from one side of the frame 10 at one end. The conveying block 31 moves synchronously with the conveying chain 20, and there is a gap between the conveying blocks 31 to increase the size of the gap for the dust to fall. The end of the conveying block 31 away from the frame 10 is provided with a mounting portion 32 extending toward the inner side of the conveying chain 20, and a needle plate 33 is provided on the mounting portion 32, which is vertically facing outward along the conveying chain 20; when the needle plate 33 pierces the edge of the cloth, the edge of the cloth is laid flat on the needle plate 33. There is a height difference between the mounting portion 32 and the conveying block 31 to prevent the cloth from being rolled into the conveying chain 20, while reducing the amount of dust falling on the surface of the conveying block 31 or even in the conveying chain 20.
[0026] Both ends of the needle plates 33 protrude in the width direction of the mounting portion 32 , thereby reducing the spacing between the needle plates 33 and increasing the fabric laying effect between the suspended needle plates 33 .
[0027] The cleaning wheel 40 is rotatably arranged on the frame 10 and is located above the needle plate 33. The circumferential outer wall of the cleaning wheel 40 is provided with bristles 41 which are arranged circumferentially and can be connected with the needle plate 33. The cleaning wheel 40 is connected to a rotary motor drive, and the cleaning wheel 40 drives the bristles 41 to contact the needle plate 33 and the edge of the cloth to remove the dust on the cloth and the upper end of the needle plate 33. It is conceivable that an unpowered cleaning wheel 40 can also be used, and the bristles 41 are connected to the needle plate 33 to achieve the purpose of driving the cleaning wheel 40 to rotate and complete the cleaning of the bristles 41. The height of the needle plate 33 is lower than the height of the conveying block 31, that is, the contact point between the bristles 41 and the needle plate 33 is lower than the conveying block 31, ensuring that the cleaned dust is not easy to rise to the surface of the conveying block 31.
[0028] An inclined section 34 is provided between the mounting portion 32 and the conveying block 31 . The inclined section 34 increases the horizontal extension distance of the mounting portion 32 , blocks the dust from floating in the horizontal direction and facilitates the dust from sliding down into the dust trough 35 .
[0029] A concave dust groove 35 is provided between the inclined section 34 and the needle plate 33. The dust groove 35 is conducive to collecting the dust that does not fall from the gap, so as to facilitate subsequent dust suction and cleaning.
[0030] The widths of the conveying block 31, the inclined section 34 and the mounting portion 32 are successively increased in a step-like manner toward the outside, thereby increasing the size of the gap through which the feeding dust falls and reducing interference between the components.
[0031] A dust suction pipe 50 is provided on the frame 10 and at the rear end of the cleaning wheel 40. The dust suction pipe 50 is connected to an air pump to realize the function of suction or blowing of the dust suction pipe 50. When the dust suction pipe 50 is used for suction, there is a negative pressure in the dust suction pipe 50. Generally, the dust suction port 51 of the dust suction pipe 50 is set above the needle plate 33. When the needle plate 33 passes, it is convenient to suck up the dust on the edge of the cloth and in the dust groove 35, and collect it into the dust tank through the dust suction pipe 50.
[0032] The frame 10 is provided with elastic clips 52 which are arranged at intervals and for the dust suction tube 50 to be clamped. The dust suction tube 50 is a hose structure. The elastic clips 52 are used to fix the position of the dust suction tube 50 and the dust suction port 51. In the shutdown state, the dust suction tube 50 under the elastic clips 52 can be taken out, and the mobility of the dust suction tube 50 can be used to complete the overall dust suction or blowing maintenance.
[0033] Embodiment 2
[0034] The utility model also provides a shaping machine, which has the shaping machine needle plate 33 positioning and cleaning mechanism as described above. Except for the shaping machine needle plate 33 positioning and cleaning mechanism, other components are all existing technologies or commercially available parts.
[0035] The specific embodiments described herein are merely examples of the spirit of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in similar ways, but they will not deviate from the spirit of the present invention or exceed the scope defined by the appended claims.
Claims
1. A positioning and cleaning mechanism for a needle plate of a setting machine, comprising a frame, characterized in that: The positioning and cleaning mechanism of the needle plate of the setting machine also includes: A conveyor chain is arranged in a circular direction on one side of the frame, and the upper end of the conveyor chain is cyclically conveyed along the horizontal direction of the frame; The positioning mechanism comprises a conveying block connected to the conveying chain at intervals and having one end protruding from one side of the frame, wherein the end of the conveying block away from the frame is provided with a mounting portion extending toward the inner side of the conveying chain, and the mounting portion is provided with a needle plate vertically facing outward along the conveying chain; The cleaning wheel is rotatably arranged on the frame and located above the needle plate. The circumferential outer wall of the cleaning wheel is provided with bristles which are circumferentially arranged and can be connected with the needle plate.
2. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 1, characterized in that: Both ends of the needle plate protrude in the width direction of the mounting portion.
3. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 1, characterized in that: An inclined section is provided between the mounting portion and the conveying block.
4. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 3, characterized in that: A concave dust groove is arranged between the inclined section and the needle plate.
5. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 3, characterized in that: The widths of the conveying block, the inclined section and the mounting portion increase in steps outwards in sequence.
6. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 1, characterized in that: A dust suction pipe is arranged on the frame and at the rear end of the cleaning wheel, and a dust suction port of the dust suction pipe is arranged above the needle plate.
7. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 1, characterized in that: The frame is provided with elastic clips which are arranged at intervals and for the dust suction pipe to be clipped into.
8. The positioning and cleaning mechanism for the needle plate of the setting machine according to claim 1, characterized in that: The height of the needle plate is lower than that of the conveying block.
9. A shaping machine, characterized in that: The invention has a positioning and cleaning mechanism for a needle plate of a setting machine as described in any one of claims 1 to 8.
