Tunnel type yeast culture device

By designing a tunnel-type large curve cultivation device, the circulating air duct and control system are used to achieve automatic control of temperature and humidity, the problem of manual adjustment of curved block position and flip in the existing technology is solved, the production efficiency and environmental suitability are improved, and the Investment cost.

CN222119196UActive Publication Date: 2024-12-06YANTAI RONGXING FOOD EQUIP CO LTD
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Patent Information

Application Number
CN202420284797.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-06
Publication Date
2024-12-06
Estimated Expiration
2034-02-06

AI Technical Summary

Technical Problem

The existing Daqu culture model cannot achieve consistency in the temperature and humidity environment of the entire area due to the large space of the culture room. It requires manual adjustment of the position and flip of the curve, resulting in high labor intensity, low production efficiency and harsh working environment for workers.

Method used

A tunnel-type large-curve cultivation device is designed, using a circulation air duct and a control system. Through components such as fan, air inlet door, exhaust door, steam pipeline and probe, it realizes automatic control of temperature and humidity, ensuring the independence of each team. Environmental regulation.

Benefits of technology

There is no need to manually adjust the position of the curve, fully automatic control is achieved, production efficiency is improved, the most suitable microbial growth environment is provided, and investment costs and workers' labor risks are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tunnel type yeast culture device which comprises a yeast room, a plurality of groups of yeast racks are arranged in the yeast room, and each group of yeast racks is arranged in an independent space and is provided with a yeast rack air inlet and a yeast rack air outlet; the circulating air duct is communicated with the curved frame air inlet and the curved frame air outlet; the fan is arranged in the circulating air duct between the koji frame air inlet and the koji frame air outlet; the air inlet door is arranged on the circulating air duct between the curved frame air inlet and the curved frame air outlet; the exhaust door is arranged on the circulating air duct between the curved frame air inlet and the curved frame air outlet; and the steam pipeline is communicated with the circulating air duct. According to the tunnel type yeast culture device, manual participation is not needed in the culture process, the temperature and humidity of the device can be controlled according to the culture conditions of blocks, the culture conditions of the device can be independently controlled according to yeast blocks of different types, and full-automatic control can be achieved in the whole culture process.
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Description

Technical Field

[0001] The utility model relates to the technical field of bacterial strain culture equipment, in particular to a tunnel type Daqu culture device. Background Art

[0002] Brewing technology has a long history in my country. In the brewing industry and condiment brewing industry, a large proportion of koji is made in the form of bricks due to product needs. The current block koji making mode is that after the koji blocks are made, they are manually placed on a culture rack similar to a shelf, and the culture rack is moved to a sealed culture room, where microorganisms grow and reproduce on the koji blocks. Because the culture room has a large space, it is impossible to achieve consistent environmental conditions such as temperature and humidity in the entire area, and it is impossible to automatically adjust the suitable environment required for microbial growth. It is necessary to manually adjust the position of the koji blocks and turn the koji blocks, which is very labor-intensive. In addition, block koji is generally high-temperature koji, and microorganisms are suitable for growing in a high-temperature and high-humidity environment, which makes the working environment of workers poor. In this environment, high-intensity physical labor is very likely to cause physical discomfort, and the manual production efficiency is low, and the investment cost of the culture room is high. Utility Model Content

[0003] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0004] The utility model aims at the deficiencies in the prior art and provides a tunnel-type Daqu culture device, which does not require manual adjustment of the position of the qu blocks or flipping of the qu blocks, provides the most suitable growth environment for the strains, has high production efficiency and improves production capacity.

[0005] The purpose of the utility model is achieved in the following ways:

[0006] The tunnel type Daqu culture device comprises:

[0007] A zither room, in which a plurality of zither racks are placed, each zither rack being arranged in an independent space and each zither rack being provided with a zither rack air inlet and a zither rack air outlet;

[0008] A circulating air duct connected to the curved rack air inlet and the curved rack air outlet;

[0009] A fan is arranged in the circulation air duct between the curved frame air inlet and the curved frame air outlet;

[0010] An air inlet door is provided on the circulation air duct between the curved frame air inlet and the curved frame air outlet;

[0011] An exhaust door is provided on the circulation air duct between the curved frame air inlet and the curved frame air outlet;

[0012] The steam pipeline is communicated with the circulating air duct.

[0013] As an optional solution of the technical solution of the utility model, the curved frame air inlet and the curved frame air outlet of each of the curved frames are provided with an independent curved frame air door opening and closing mechanism.

[0014] As an optional solution of the technical solution of the utility model, an air duct temperature probe is provided in the circulating air duct, and a steam control valve is provided on the steam pipeline;

[0015] The air duct temperature probe and the steam control valve are connected with a control system.

[0016] As an optional solution of the technical solution of the utility model, a humidity probe and a carbon dioxide concentration sensing probe are provided in the circulating air duct;

[0017] The circulating air duct is also connected to a compressed air pipeline and a water inlet pipeline;

[0018] The compressed air pipeline and the water inlet pipeline are respectively connected with a compressed air control valve and a water inlet control valve;

[0019] The humidity probe, the carbon dioxide concentration sensing probe, the compressed air control valve and the water inlet control valve are connected to a control system.

[0020] As an optional solution of the technical solution of the utility model, a curved rack temperature probe is provided in each group of the curved racks, and the curved rack temperature probe is connected to the control system.

[0021] As an optional solution of the technical solution of the utility model, an intermediate air door is provided in the circulation air duct between the air inlet door and the air exhaust door.

[0022] As an optional solution of the technical solution of the utility model, the curved frame damper opening and closing mechanism includes:

[0023] The air door is located at the curved rack air inlet / curved rack air outlet;

[0024] The free end of the piston rod of the cylinder is connected to the damper through a connecting rod.

[0025] The beneficial effects of the utility model are:

[0026] The tunnel-type Daqu cultivation device of the utility model does not require human intervention in the cultivation process, and can control the temperature and humidity according to the cultivation conditions of the blocks. The cultivation conditions of different types of Qu blocks can be controlled individually, and the entire cultivation process can be fully automatically controlled. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0028] Figure 1 This is a schematic diagram of the structure of the tunnel-type Daqu culture device of the utility model;

[0029] Figure 2 for Figure 1 Middle AA section view;

[0030] Figure 3 for Figure 1 A partial enlarged view of middle A.

[0031] Reference numerals:

[0032] Qufang; 101-Qufang temperature and humidity probe

[0033] 200-circulation air duct; 201-air inlet door; 202-exhaust door; 203-fan; 204-air duct temperature probe; 205-humidity probe; 206-carbon dioxide concentration sensor probe; 207-middle air door;

[0034] 300 - curved frame damper opening and closing mechanism; 301 - damper; 302 - cylinder; 303 - connecting rod;

[0035] 400-steam pipeline; 401-steam control valve;

[0036] 500-bend rack; 501-bend rack air inlet; 502-bend rack air outlet; 503-bend rack temperature probe;

[0037] 600-compressed air pipeline; 601-compressed air control valve;

[0038] 700-water inlet pipeline; 701-water inlet control valve. DETAILED DESCRIPTION

[0039] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0040] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0041] In the description of the embodiments, unless otherwise clearly specified and limited, the terms "disposed", "connected" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or it can be connected through an intermediate medium, or it can be a communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0042] like Figure 1-2 As shown, the tunnel-type Daqu culture device comprises: a qu room 100, a circulating air duct 200, a fan 203, an air inlet door 201, an air exhaust door 202 and a steam pipeline 400. Among them, a plurality of qu racks 500 are placed in the qu room 100, each qu rack 500 is arranged in an independent space, and each is provided with a qu rack air inlet 501 and a qu rack air outlet 502; the circulating air duct 200 is connected with the qu rack air inlet 501 and the qu rack air outlet 502; the fan 203 is arranged in the circulating air duct 200 between the qu rack air inlet 501 and the qu rack air outlet 502; the air inlet door 201 and the air exhaust door 202 are arranged on the circulating air duct 200 between the qu rack air inlet 501 and the qu rack air outlet 502; and the steam pipeline 400 is connected with the circulating air duct 200. The room 100 is also provided with a room temperature and humidity probe 101 for measuring the room environment temperature and humidity.

[0043] As a preferred solution of this example, each of the curved rack air inlet 501 and the curved rack air outlet 502 of the curved rack 500 is provided with an independent curved rack air door opening and closing mechanism 300. Specifically, Figure 3 As shown, the curved frame air door opening and closing mechanism 300 includes: an air door 301 and a cylinder 302; the air door 301 is arranged at the curved frame air inlet 501 / curved frame air outlet 502; the free end of the piston rod of the cylinder 302 is connected to the air door 301 through a connecting rod 303, and when the piston rod of the cylinder 302 is extended, the air door 301 is driven to move through the connecting rod 303 to open the curved frame air inlet 501 / curved frame air outlet 502. In this embodiment, the connecting rod 303 is hinged to one end of the air door 301, and the other end of the air door 301 is hinged to one end of the connecting rod, and the field end of the connecting rod is hinged to the fixed wall of the curved frame air inlet 501 / curved frame air outlet 502 to maintain the stability of the air door 301 being opened. Of course, according to the structural characteristics of the curved frame air inlet 501 / curved frame air outlet 502, the air door 301 can be directly pushed and pulled by the cylinder 302 to play the role of opening and closing the air door 301.

[0044] As a preferred solution of this example, a duct temperature probe 204 is provided in the circulating duct 200, and a steam control valve 401 is provided on the steam pipeline 400; the duct temperature probe 204 and the steam control valve 401 are connected to a control system, and when the duct temperature probe 204 detects that the temperature inside the circulating duct 200 is lower than the set value, the steam control valve 401 opens to increase the temperature. When the temperature is higher than the set value, the air inlet door 201 and the exhaust door 202 are opened to allow fresh air to enter and hot air to be discharged, and the ventilation volume can be controlled by controlling the blade angles of the air inlet door 201 and the exhaust door 202.

[0045] In addition, a humidity probe 205 and a carbon dioxide concentration sensing probe 206 are provided in the circulating air duct 200; the circulating air duct 200 is also connected to a compressed air pipeline 600 and a water inlet pipeline 700; the compressed air pipeline 600 and the water inlet pipeline 700 are respectively connected to a compressed air control valve 601 and a water inlet control valve 701; the humidity probe 205, the carbon dioxide concentration sensing probe 206, the compressed air control valve 601 and the water inlet control valve 701 are connected to the control system. The water inlet pipeline 700 is connected to a nozzle. When humidification is required, the compressed air control valve 601 and the water inlet control valve 701 humidify and add oxygen through the humidification nozzle, and also bring the atomized water to the inside of the curved frame through the fan 203 to meet the requirement of controlling the humidity inside the air duct. When the humidity or carbon dioxide concentration is too high, the exhaust door 202 is opened to discharge the gas.

[0046] As a preferred solution of this example, Figure 3 As shown, each set of curved racks 500 is provided with a curved rack temperature probe 503, which is connected to a control system. According to the different culture environments required by the curved blocks on each set of curved racks, the steam control valve 401 can be adjusted by the temperature measured by the curved rack temperature probe 503, and the opening and closing of the curved rack air inlet 501 / curved rack air outlet 502 can be controlled separately, so as to adjust the temperature of each set of curved racks separately. When the temperature and humidity of the set of curved racks 500 need to be controlled, the curved rack air inlet 501 and the curved rack air outlet 502 of the set of curved racks 500 are both in an open state, connected to the circulating air duct 200, and circulated.

[0047] The whole cultivation process of the tunnel-type Daqu cultivation device of the present application can be fully automatically controlled, and the cultivation process does not require manual participation. Manual adjustment of the position of the qu block or flipping of the qu block can provide the most suitable growth environment, high production efficiency, and improved production capacity; the cultivation qu rack has a compact and regular structure, and the temperature of the directional qu rack can be controlled through the qu rack air door. The layout does not require high production workshop space, and the investment cost is low.

[0048] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present application.

Claims

1. A tunnel-type Daqu culture device, characterized in that: include: A singing room (100) is provided with a plurality of singing racks (500), each of which is arranged in an independent space and is provided with a singing rack air inlet (501) and a singing rack air outlet (502); A circulating air duct (200) connected to the curved rack air inlet (501) and the curved rack air outlet (502); A fan (203) is arranged in the circulation air duct (200) between the curved frame air inlet (501) and the curved frame air outlet (502); An air inlet door (201) is provided on the circulation air duct (200) between the curved frame air inlet (501) and the curved frame air outlet (502); An exhaust door (202) is provided on the circulation air duct (200) between the curved frame air inlet (501) and the curved frame air outlet (502); The steam pipeline (400) is in communication with the circulating air duct (200).

2. The tunnel-type Daqu culture device according to claim 1, characterized in that: The curved frame air inlet (501) and the curved frame air outlet (502) of each curved frame (500) are provided with an independent curved frame air door opening and closing mechanism (300).

3. The tunnel-type Daqu culture device according to claim 1, characterized in that: An air duct temperature probe (204) is provided in the circulating air duct (200), and a steam control valve (401) is provided on the steam pipeline (400); The air duct temperature probe (204) and the steam control valve (401) are connected to a control system.

4. The tunnel-type Daqu culture device according to claim 3, characterized in that: A humidity probe (205) and a carbon dioxide concentration sensing probe (206) are provided in the circulating air duct (200); The circulating air duct (200) is also connected to a compressed air pipeline (600) and a water inlet pipeline (700); The compressed air pipeline (600) and the water inlet pipeline (700) are respectively connected to a compressed air control valve (601) and a water inlet control valve (701); The humidity probe (205), the carbon dioxide concentration sensing probe (206), the compressed air control valve (601) and the water inlet control valve (701) are connected to a control system.

5. The tunnel-type Daqu culture device according to claim 3, characterized in that: A curved rack temperature probe (503) is provided in each group of the curved racks (500), and the curved rack temperature probe (503) is connected to a control system.

6. The tunnel-type Daqu culture device according to claim 1, characterized in that: An intermediate air door (207) is provided in the circulation air duct (200) between the air inlet door (201) and the air outlet door (202).

7. The tunnel-type Daqu culture device according to claim 2, characterized in that: The curved frame damper opening and closing mechanism (300) comprises: The air door (301) is arranged at the curved frame air inlet (501) / curved frame air outlet (502); The free end of the piston rod of the cylinder (302) is connected to the damper (301) via a connecting rod (303).