Green leaf rocking barrel
By designing an automated shaking barrel, using components such as drum motor, transmission belt, fan and open cover motor, the existing shaking barrel has large operating strength and single function, and the tea is automatically inlet and discharge, heating and ventilation. Improve processing efficiency and safety.
Patent Information
- Application Number
- CN202421216956.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing shaking green barrel has a single function and high operating intensity, requiring a lot of manual participation in the inlet and discharge, heating and ventilation, and lack of automated control.
A rocking barrel including a rocking barrel assembly, a heating assembly and a cover opening assembly is designed, and the drum motor, a transmission belt, a roller, a fan, a heating plate, a ventilation duct, a cover opening motor, an electric push rod and a conductive slider are used. , realize automatic shaking, automatic inlet and discharge, automatic ventilation and heating and metering functions.
It realizes automatic feeding, heating and ventilation of tea leaves, reducing manual operation strength, and improving processing efficiency and safety.
Smart Images

Figure CN222129234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tea processing equipment, in particular to a tea shaking barrel. Background Art
[0002] The shaking green barrel is a kind of tea processing equipment, which can shake green tea. At present, the shaking green barrel has a single function, and the input and output of materials require more participation of operators, which is very intensive. After searching, there are some shaking green barrels with more functions, which may have more complex structures. Utility Model Content
[0003] The utility model aims to provide a green shaking bucket, and solves the technical problem of designing a green shaking bucket which is convenient for automatic material feeding and discharging, heating, ventilation and metering.
[0004] The green barrel shaker comprises a barrel shaker assembly, a barrel body assembly, a heating assembly, a lid opening assembly and a lid pushing assembly; the barrel shaker assembly comprises a barrel shaker motor, a transmission belt and rollers, the barrel shaker motor drives two groups of rollers to rotate respectively through two groups of transmission belts, the two groups of rollers are respectively arranged at the two sides below the barrel body of the barrel body assembly and roll with the barrel body; the barrel body assembly comprises a barrel body and end covers; the barrel body is hollow inside and open at both ends, the end covers are respectively arranged at the two openings, one of the end covers is fixedly matched with the barrel body, and the other end cover is movably matched with the barrel body; the heating assembly comprises a fan, a heating plate and a ventilation pipe; the fan is arranged outside the barrel body and A heating plate and a ventilation duct are arranged on the air supply path, and the ventilation duct extends to the inside of the barrel body; the lid opening assembly comprises a lid opening motor, a rack, and a feed cover; the rack is fixed together with the feed cover; the lid opening motor drives the feed cover to reciprocate by meshing with the rack; the feed cover has two and is arranged in alignment, and the barrel body has a feed port at a corresponding position, and the feed port corresponds to the feed cover; the lid pushing assembly comprises a conductive slider and an electric push rod, the electric push rod is arranged with an end cover of the barrel body assembly, the end cover is arranged opposite to the fan, the electric push rod is fixedly assembled with the barrel body, and the electrical contact of the electric push rod cooperates with the conductive slider.
[0005] The two groups of transmission belts are arranged in a V shape and are respectively matched with the rotating shafts of the barrel shaking motor.
[0006] The roller is fixed on the first bracket, and the fan is fixed on the second bracket.
[0007] A bearing seat is arranged beside the roller, and the bearing seat is fixed on the first bracket.
[0008] The ventilation pipe is fixedly assembled with the barrel body.
[0009] The first bracket and the second bracket form an integrated structure, and the structure is provided with a counterweight.
[0010] The feed cover and the rack are both arc-shaped structures, and the barrel body and the feed cover are limitedly matched.
[0011] The cover opening motor is equipped with a reducer, a linkage rod, a linkage seat, and a linkage wheel; a linkage rod is arranged on each side of the reducer, and linkage seats are arranged at the end positions of both ends of the linkage rod, and the linkage wheel is fixed on the linkage rod and meshes with the rack.
[0012] The cover opening motor is provided with a conductive slip ring, and the conductive slip ring is electrically connected to the electric control unit of the fan.
[0013] The lid opening assembly is arranged inside the barrel body.
[0014] The beneficial effects of the utility model are as follows: by configuring a shaking barrel assembly, automatic shaking of green tea is achieved; by configuring a barrel body assembly, a cover opening assembly, and a cover pushing assembly, one side of which is provided with a movable end cover and a feed cover, which cooperate with an electric push rod and a cover opening motor to achieve automatic feeding and discharging of materials; by configuring a heating assembly, automatic ventilation and heating are achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of a shaking green barrel;
[0016] Figure 2 yes Figure 1 A top view of the green shaking barrel;
[0017] Figure 3 yes Figure 1 A side view of a green shaking barrel;
[0018] Figure 4 yes Figure 1 A local enlarged view of point A;
[0019] In the figure
[0020] 1. Shake barrel assembly, 11. Shake barrel motor, 12. Drive belt, 13. Roller, 14. Bearing seat;
[0021] 2. Barrel assembly, 21. Barrel body, 211. Feed inlet, 22. End cover;
[0022] 3. Heating assembly, 31. Fan, 32. Heating plate, 33. Ventilation pipe;
[0023] 4. Cover opening assembly, 41. Cover opening motor, 42. Rack, 43. Feed cover;
[0024] 5. Push cover assembly, 51. Electric push rod, 52. Conductive slider;
[0025] 61. First bracket, 62. Second bracket;
[0026] 71. Speed reducer, 72. Linkage rod, 73. Linkage seat, 74. Linkage wheel. DETAILED DESCRIPTION
[0027] Please refer to Figures 1 to 4 The tea-shaking barrel in the figure is mainly designed with a barrel shaking assembly 1, a barrel body assembly 2, a heating assembly 3, and a lid pushing assembly 5; the barrel shaking assembly 1 is used to rotate or shake the barrel body 21 of the barrel body assembly 2, the barrel body assembly 2 is used to form a through-body structure to place tea leaves, the heating assembly 3 is used to heat and dry the tea leaves, and the lid pushing assembly 5 is used to open or close the feed port 211 of the barrel body 21. In practical applications, the above components can be further optimized or other components can be added.
[0028] The barrel shaking assembly 1 in the figure is designed with a barrel shaking motor 11, two transmission belts 12, and two roller 13 groups consisting of four rollers 13; the above components are all existing components, as long as they can rotate or shake the tea barrel body 21 with a loading amount of 400 kilograms. The above barrel shaking motor 11 is directly installed at the bottom position, and its rotating shaft can drive the two transmission belts 12 to rotate. The two transmission belts 12 are arranged in a V shape, which is convenient for driving the rollers 13 located on the opposite sides of the barrel body 21 to rotate; the four rollers 13 are installed on the opposite sides of the front of the barrel body 21, and two are installed on the opposite sides of the rear of the barrel body 21. There is a linkage shaft between the front and rear rollers 13, so as to complete the rolling assembly between the rollers 13 and the barrel body 21. The above structure simulates the transmission style of a cement mixer so that the barrel body 21 can rotate forward and backward or shake left and right. The rollers 13 in the figure can be installed on a first bracket 61 through a bearing seat 14, so as to support the overall barrel body 21 structure. At the same time, the bearing seat 14 is also installed on the first bracket 61 .
[0029] The barrel body assembly 2 in the figure is designed with a barrel body 21 and two end covers 22, wherein the barrel body 21 adopts a cylindrical structure with openings at both ends and a hollow interior, which is convenient for accommodating the tea leaves to be shaken; the end cover 22 is a conventional disc-shaped structure, which can cover the opening of the barrel body 21 as a whole, one of the end covers 22 is fixedly assembled with one side opening of the barrel body 21, and the other end cover 22 is movably assembled with the other side opening of the barrel body 21, which is convenient for discharging.
[0030] The heating assembly 3 in the figure is designed with a fan 31, a heating plate 32, and a ventilation pipe 33; the fan 31 and the heating plate 32 are existing components, and their power can be sufficient to process 400 kilograms of tea leaves. The ventilation pipe 33 adopts a porous hollow cylindrical structure, and the porous structure facilitates the hot air to flow from the inside of the pipe to the outside of the pipe to the inner cavity of the barrel body 21. The above-mentioned fan 31 is outside the barrel, the heating plate 32 can be outside or inside the barrel, and the ventilation pipe 33 is inside the barrel and extends along the center line of the barrel, wherein the heating plate 32 and the ventilation pipe 33 are on the air supply path of the fan 31. The fan 31 in the figure is installed on a second bracket 62, so that the fan 31 is supported. The above-mentioned ventilation pipe 33 can be kept in synchronous rotation with the barrel body 21 or keep the two in relative transmission through conventional connecting parts. The second bracket 62 is located next to the first bracket 61 and can maintain an integrated structure with the first bracket 61, so that a conventional counterweight, also known as a weighing module, can be configured at its bottom. Only a 485 communication port is required for system reading, thereby automatically calculating the amount of green greens shaken in the green greens shaking barrel online.
[0031] The cover opening assembly 4 in the figure is mainly designed with a cover opening motor 41, two racks 42, two feed covers 43 and a matching transmission mechanism. The cover opening motor 41 is a conventional component, which drives the rack 42 to move through the transmission mechanism, and the rack 42 and the feed cover 43 are fixedly assembled, so that the feed cover 43 can be driven to realize reciprocating motion in linkage, thereby closing or opening the feed port 211 on the barrel body 21. The barrel body 21 has two aligned feed ports 211, so that two aligned feed covers 43 are also arranged at the corresponding positions, and the feed ports 211 are kept in a close fit with the feed covers 43. Since the barrel body 21 is a cylindrical structure, the feed port 211 is an arc-shaped structure, so that the feed cover 43 also maintains an arc-shaped structure, and the rack 42 also maintains an arc-shaped structure. In order to ensure the stable movement of the feed cover 43, the barrel body 21 and the feed cover 43 can be kept in a limited manner, such as designing a conventional groove and slider combination configuration. The transmission mechanism is also a conventional combination of components, such as combining the reducer 71, the linkage rod 72, the linkage seat 73, and the linkage wheel 74 together, the reducer 71 is linked with the lid opening motor 41, a linkage rod 72 is arranged on each side of the reducer 71, and linkage seats 73 are arranged at the ends of the linkage rod 72. The linkage wheel 74 is fixed on the linkage rod 72 and meshes with the rack 42. Through such a configuration, the lid opening motor 41 can be used to transmit the gear. Since the lid opening motor 41 is fixed inside the barrel body 21, and the barrel body 21 is in a rotating state during the process, in order to ensure the normal operation of the lid opening motor 41, the existing conductive slip ring component can be electrically connected to the lid opening motor 41, so that one end of the conductive slip ring is electrically connected to the electronic control unit of the fan 31, and the other end is fixed on the barrel body 21 and remains electrically connected with the rotation of the barrel body 21.
[0032] The push cover assembly 5 in the figure is designed with an electric push rod 51 and a conductive slider 52 structure, wherein the electric push rod 51 is kept fixedly assembled with the inner wall of the barrel body 21, such as installing an internal bracket, so as to keep rotating synchronously with the barrel body 21. In order to conduct electricity to the electric push rod 51, the above-mentioned conductive slider 52 structure can be designed. The cable configured in this structure is also kept connected to the electronic control unit of the fan 31 and is inside the ventilation pipe 33, so as to avoid being disturbed by tea leaves. The electrical contacts of the above-mentioned electric push rod 51 cooperate with the conductive slider 52 to maintain power support for the electric push rod 51. The above-mentioned electric push rod 51 can push the movable end cover 22 arranged opposite to the fan 31 to perform telescopic action, thereby performing the corresponding discharging operation.
[0033] The working process corresponding to the above structure is: after the feeding port 211 of the shaking barrel rotates to the specified position, the feeding cover 43 opens automatically, and the barrel body 21 of the shaking barrel rotates and shakes slightly during loading. When the loading amount reaches 400 kilograms, the feeding conveyor stops automatically, and the feeding cover 43 is automatically closed. According to the process settings, the shaking barrel rotates, and the tea leaves are automatically ventilated and heated through the ventilation pipe 33. After the shaking is completed, the end cover 22 opens automatically, and the discharge is linked with the matching discharge conveyor belt.
[0034] The specific embodiments described above are only used to explain the present technical solution and are not used to limit the present technical solution. In the description of the present technical solution, it should be noted that the terms such as "upper" and "inner" indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing the present technical solution and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present technical solution.
[0035] At the same time, in the description of this technical solution, it should be noted that, unless otherwise clearly specified and limited, the terms "fixed" and "matched" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this technical solution can be understood according to specific circumstances.
[0036] Although embodiments of the present technical solution have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present technical solution, and that the scope of the present technical solution is defined by the appended claims and their equivalents.
Claims
1. Shaking green barrel, characterized by: The invention comprises a barrel shaking assembly (1), a barrel body assembly (2), a heating assembly (3), a lid opening assembly (4), and a lid pushing assembly (5); the barrel shaking assembly (1) comprises a barrel shaking motor (11), a transmission belt (12), and rollers (13); the barrel shaking motor (11) drives two groups of rollers (13) to rotate respectively through two groups of transmission belts (12); the two groups of rollers (13) are respectively arranged at two sides below the barrel body (21) of the barrel body assembly (2) and rollably cooperate with the barrel body (21) The barrel assembly (2) comprises a barrel body (21) and an end cover (22); the barrel body (21) is hollow inside and has two openings at both ends, and the two openings are respectively provided with end covers (22), one of the end covers (22) is fixedly matched with the barrel body (21), and the other end cover (22) is movably matched with the barrel body (21); the heating assembly (3) comprises a fan (31), a heating plate (32), and a ventilation pipe (33); the fan (31) is arranged outside the barrel body (21) and in an air supply path A heating plate (32) and a ventilation pipe (33) are arranged on the top, and the ventilation pipe (33) extends into the interior of the barrel body (21); the cover opening assembly (4) comprises a cover opening motor (41), a rack (42), and a feed cover (43); the rack (42) and the feed cover (43) are fixed together; the cover opening motor (41) drives the feed cover (43) to reciprocate by meshing with the rack (42); the feed cover (43) has two and is aligned, and the barrel body (21) is arranged at the corresponding The barrel body (2) has a feed port (211) at the position, and the feed port (211) corresponds to the feed cover (43); the cover pusher assembly (5) has a conductive slider (52) and an electric push rod (51), the electric push rod (51) is configured with an end cover (22) of the barrel body assembly (2), the end cover (22) is arranged opposite to the fan (31), the electric push rod (51) is fixedly assembled with the barrel body (21), and the electrical contact of the electric push rod (51) is matched with the conductive slider (52).
2. The green shaking bucket according to claim 1, characterized in that: The two sets of transmission belts (12) are arranged in a V shape and are respectively matched with the rotating shaft of the barrel shaking motor (11).
3. The green shaking bucket according to claim 2, characterized in that: The roller (13) is fixed on the first bracket (61), and the fan (31) is fixed on the second bracket (62).
4. The green shaking bucket according to claim 3, characterized in that: A bearing seat (14) is arranged next to the roller (13), and the bearing seat (14) is fixed on the first bracket (61).
5. The green shaking bucket according to claim 4, characterized in that: The ventilation pipe (33) is fixedly assembled with the barrel body (21).
6. The green shaking bucket according to claim 5, characterized in that: The first bracket (61) and the second bracket (62) form an integrated structure, and the structure is provided with a counterweight.
7. The green shaking bucket according to claim 6, characterized in that: The feed cover (43) and the rack (42) are both arc-shaped structures, and the barrel body (21) and the feed cover (43) are limitedly matched.
8. The green shaking bucket according to claim 7, characterized in that: The cover opening motor (41) is provided with a reducer (71), a linkage rod (72), a linkage seat (73), and a linkage wheel (74); a linkage rod (72) is provided on each side of the reducer (71); linkage seats (73) are provided at both ends of the linkage rod (72); and the linkage wheel (74) is fixed on the linkage rod (72) and meshes with the rack (42).
9. The green shaking bucket according to claim 8, characterized in that: The cover opening motor (41) is provided with a conductive slip ring, and the conductive slip ring is electrically connected to the electric control unit of the fan (31).
10. The green shaking bucket according to claim 9, characterized in that: The lid opening assembly (4) is arranged inside the barrel body (21).
