Punching device for speed reducer base
By designing support and adjustment components, combined with telescopic and engaging mechanisms, the rapid and accurate positioning of the reducer base is achieved, solving the problems of inefficiency and difficulty in ensuring accuracy in traditional methods, and improving the efficiency and accuracy of punching processing.
Patent Information
- Application Number
- CN202323533382.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-25
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-25
AI Technical Summary
The traditional reducer base punching method requires manual alignment of the punching tool, resulting in low efficiency and difficult to ensure accuracy.
A reducer base punching device including support assembly, adjustment assembly, fastening assembly, positioning assembly and punching mechanism is designed to achieve rapid and accurate positioning through a telescopic mechanism and a engaging mechanism, and to utilize stepper motors and punching mechanisms. The knife is punched.
It realizes rapid and stable installation and precise positioning of the reducer base, improves processing efficiency and makes operation more convenient.
Smart Images
Figure CN222133501U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of speed reducer base processing, in particular to a speed reducer base punching device. Background Art
[0002] The reducer base is an important part of the reducer. It is usually used to support and fix the reducer to ensure its stability and accuracy. In order to meet the installation and connection requirements of the reducer, the reducer base needs to be punched.
[0003] However, there are some problems with the traditional punching method. For example, the traditional punching method requires the operator to mark the required punching position on the base and then install the base on the punching device. During this process, the operator needs to manually align the punching tool with the marked punching position. Since the punching position of each station may be different, the operator needs to align each station separately, which is not only inefficient, but also difficult to ensure the accuracy of the alignment. Utility Model Content
[0004] The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
[0005] To this end, the purpose of the utility model is to provide a reducer base punching device, which can quickly and accurately locate the position of the hole to be punched on the reducer base, which is not only convenient to operate but also improves the processing efficiency.
[0006] To achieve the above-mentioned purpose, the utility model proposes a punching device for a reducer base, comprising a supporting assembly, an adjusting assembly, a fastening assembly, a positioning assembly and a punching mechanism, wherein the supporting assembly comprises a base, a supporting frame and a top plate, wherein the supporting frame is arranged on the base; the top plate is arranged on the supporting frame; the adjusting assembly is arranged on the top plate, and the adjusting assembly comprises a base, a telescopic mechanism, a locking mechanism, a driving component and a pressing mechanism, wherein the base is arranged on the top plate; the telescopic mechanism is arranged on the base; the locking mechanism is arranged on the telescopic mechanism; the driving component is arranged on the top plate, and the driving component is connected to the telescopic mechanism; the pressing mechanism is arranged on the base, and the telescopic mechanism is movably arranged on the pressing mechanism; the fastening assembly is arranged on the base; the positioning assembly is arranged on the telescopic mechanism; and the punching mechanism is arranged on the telescopic mechanism.
[0007] The utility model discloses a reducer base punching device, a reducer can be quickly and stably installed on the punching device, and can be quickly and accurately positioned according to the position to be punched on the reducer base, which is not only convenient to operate but also improves the processing efficiency.
[0008] In addition, the reducer base punching device proposed in the application may also have the following additional technical features:
[0009] Specifically, the fastening assembly includes a fastening base and an internal fastening mechanism, wherein the fastening base is arranged on the base; the internal fastening mechanism is arranged on the fastening base, and the internal fastening mechanism includes an outer sleeve, an inner sleeve and a top-fitting component, wherein the outer sleeve is arranged on the fastening base; the inner sleeve is arranged in the outer sleeve; and the top-fitting component is arranged in the interlayer between the outer sleeve and the inner sleeve.
[0010] Specifically, the top-fitting component includes a hollow sleeve, a push rod and an elastic member, wherein the hollow sleeve is arranged in the sandwich layer between the outer sleeve and the inner sleeve; the push rod is movably arranged in the hollow sleeve; and the elastic member is sleeved on the push rod.
[0011] Specifically, the telescopic mechanism includes an outer frame and a movable shaft rod, wherein the outer frame is movably arranged on the material pressing mechanism; and the movable shaft rod is movably arranged in the outer frame.
[0012] Specifically, the locking mechanism includes a positioning ring, a fixing frame and a positioning piece, wherein the positioning ring is movably mounted on the pressing mechanism; the fixing frame is arranged on the positioning ring; the positioning piece is movably arranged on the fixing frame, and the positioning piece is connected to the movable shaft.
[0013] Specifically, the positioning assembly includes a telescopic member and a positioning plate, wherein one end of the telescopic member is arranged on the movable shaft; and the positioning plate is connected to the other end of the telescopic member.
[0014] Additional aspects and advantages of the present invention will be given in part in the following description and in part will become apparent from the following description or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:
[0016] Figure 1 This is a schematic diagram of the structure of a punching device for a reducer base according to an embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the engaging mechanism of the punching device of the reducer base according to one embodiment of the utility model;
[0018] Figure 3 The present invention is a schematic diagram of the internal fixing mechanism structure of a reducer base punching device according to an embodiment of the present invention.
[0019] As shown in the figure: 10, supporting assembly; 101, base; 102, supporting frame; 103, top plate; 20, adjusting assembly; 201, base; 202, telescopic mechanism; 2021, outer frame; 2022, movable shaft; 203, locking mechanism; 2031, positioning collar; 2032, fixing frame; 2033, positioning member; 204, driving member; 205, pressing mechanism; 30, fastening assembly; 301, fastening base; 302, inner fixing mechanism; 3021, outer sleeve; 3022, inner sleeve; 3023, top fitting member; 30231, hollow sleeve; 30232, ejector rod; 30233, elastic member; 40, positioning assembly; 401, telescopic member; 402, positioning plate; 50, punching mechanism. DETAILED DESCRIPTION
[0020] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limitations on the present invention. On the contrary, the embodiments of the present invention include all changes, modifications, and equivalents that fall within the spirit and connotation of the appended claims.
[0021] The following describes the reducer base punching device according to an embodiment of the utility model in conjunction with the accompanying drawings.
[0022] like Figure 1-Figure 3 As shown, the reducer base punching device of the embodiment of the utility model may include a supporting component 10, an adjusting component 20, a fastening component 30, a positioning component 40 and a punching mechanism 50.
[0023] The support assembly 10 may include a base 101 , a support frame 102 and a top plate 103 .
[0024] The support frame 102 is disposed on the base 101 , and the top plate 103 is disposed on the support frame 102 .
[0025] It should be noted that the top plate 103 is located directly above the base 101, and the base 101 is horizontally fixed on a horizontal plane. Both ends of the support frame 102 can be connected to the base 101 and the top plate 103 respectively through connection mechanisms such as screws, bolts and screws.
[0026] The adjusting assembly 20 is disposed on the top plate 103 , and may include a base 201 , a telescopic mechanism 202 , a locking mechanism 203 , a driving component 204 and a pressing mechanism 205 .
[0027] The base 201 is arranged on the top plate 103, the telescopic mechanism 202 is arranged on the base 201, and the engaging mechanism 203 is arranged on the telescopic mechanism 202. The driving component 204 is arranged on the top plate 103, and the driving component 204 is connected to the telescopic mechanism 202, the pressing mechanism 205 is arranged on the base 201, and the telescopic mechanism 202 is movably arranged on the pressing mechanism 205.
[0028] It should be noted that the driving component 204 described in this embodiment can be an electric telescopic rod. By controlling the switch and connecting the driving component 204 to the power supply, the telescopic mechanism 202 can be driven to rise and fall to adjust the height. The telescopic mechanism 202 is telescopically adjusted to a position, and is punched according to different punching positions of the reducer base 60. The clamping mechanism 203 fixes the telescopic mechanism 202 after the position is adjusted. The pressing mechanism 205 can be pressed on the top of the reducer base 60 to enhance the stability of the reducer base 60.
[0029] It should be noted that the pressing mechanism 205 may include a hollow tube rack, a transmission shaft and a return spring, wherein the hollow tube rack is arranged on the base 201, the transmission shaft is movably arranged in the hollow tube rack, and the return spring is sleeved on the transmission shaft, and the return spring can press the transmission shaft onto the top of the reducer base 60.
[0030] The fastening assembly 30 is disposed on the base 101 , the positioning assembly 40 is disposed on the telescopic mechanism 202 , and the punching mechanism 50 is disposed on the telescopic mechanism 202 .
[0031] It should be noted that the fastening assembly 30 cooperates with the pressing mechanism 205 to fix the reducer base 60. At the same time, the positioning assembly 40 can be attached to the surface of the reducer base 60 to position the punching position, thereby facilitating the adjustment of the position of the telescopic mechanism 202. Finally, the reducer base 60 is punched through the punching mechanism 50.
[0032] It should be noted that the punching mechanism 50 described in this embodiment may include a stepper motor, a rotating shaft, and a punching knife (not specifically marked in the figure), wherein the stepper motor is mounted on the telescopic mechanism 202, the rotating shaft is arranged at the output end of the stepper motor, and the punching knife is arranged on the rotating shaft. The output end of the stepper motor is connected to the rotating shaft through a reducer, and the punching knife can be movably assembled and disassembled on the rotating shaft. The stepper motor is connected to the power supply through a control switch to run, and the punching knife can be driven to rotate through the rotating shaft to punch the reducer base 60.
[0033] Specifically, when punching the reducer base 60, the reducer base 60 is installed on the support assembly 10, and the inner wall of the reducer base 60 is supported by the fastening assembly 30 so that it is fixed on the base 101. Then, the top of the reducer base 60 is pressed by the pressing mechanism 205 to fix the top of the reducer base 60. The telescopic mechanism 202 is moved according to the position of the hole to be punched on the reducer base 60, and the positioning assembly 40 is driven to move and fit on the reducer base 60, and the punching mechanism 50 is driven to move synchronously for easy positioning. After the adjustment is completed, the telescopic mechanism 202 is fixed by the locking mechanism 203, and finally the reducer base 60 is punched by the punching mechanism 50.
[0034] In one embodiment of the present invention, Figure 1 and Figure 3 As shown, the fastening assembly 30 may include a fastening base 301 and an internal fastening mechanism 302 .
[0035] The fastening base 301 is disposed on the base 101 , and the internal fastening mechanism 302 is disposed on the fastening base 301 .
[0036] The inner fixing mechanism 302 may include an outer sleeve 3021 , an inner sleeve 3022 and a top-fitting component 3023 .
[0037] The outer sleeve 3021 is arranged on the fastening base 301 , the inner sleeve 3022 is arranged inside the outer sleeve 3021 , and the top-fitting component 3023 is arranged in the interlayer between the outer sleeve 3021 and the inner sleeve 3022 .
[0038] It should be noted that the fastening base 301 described in this embodiment may include an outer cover shell and a movable support frame, wherein the outer cover shell is disposed on the base 101, and the movable support frame is movably disposed in the outer cover shell. When the reducer base 60 is placed on the top of the base 101, the reducer base 60 is placed on the top of the movable support frame.
[0039] In one embodiment of the present invention, Figure 3 As shown, the top fitting component 3023 may include a hollow sleeve 30231 , a top rod 30232 and an elastic member 30233 .
[0040] The hollow sleeve 30231 is disposed in the interlayer between the outer sleeve 3021 and the inner sleeve 3022 , the top rod 30232 is movably disposed in the hollow sleeve 30231 , and the elastic member 30233 is sleeved on the top rod 30232 .
[0041] It should be noted that a slider (not specifically marked in the figure) may be provided on the push rod 30232, and a slide groove matching the slider may be provided on the inner wall of the hollow sleeve 30231 (not shown in the figure). The elastic member 30233 may be a telescopic spring, which may push the push rod 30232 to telescopic movement and fix it against the inner wall of the reducer base 60.
[0042] In one embodiment of the present invention, Figure 2 As shown, the telescopic mechanism 202 may include an outer frame 2021 and a movable shaft 2022 .
[0043] The outer frame 2021 is movably disposed on the material pressing mechanism 205 , and the movable shaft 2022 is movably disposed in the outer frame 2021 .
[0044] It should be noted that positioning holes (not specifically marked in the figure) are respectively provided on the outer frame 2021 and the movable shaft rod 2022, and the spacing between the positioning holes on the outer frame 2021 and the movable shaft rod 2022 is the same.
[0045] In one embodiment of the present invention, Figure 2 As shown, the locking mechanism 203 may include a positioning ring 2031 , a fixing frame 2032 and a positioning member 2033 .
[0046] The positioning collar 2031 is movably mounted on the pressing mechanism 205 , the fixing frame 2032 is disposed on the positioning collar 2031 , the positioning member 2033 is movably disposed on the fixing frame 2032 , and the positioning member 2033 is connected to the movable shaft 2022 .
[0047] It should be noted that a slider (not shown in the figure) is provided on the inner wall of the positioning ring 2031, and a slide groove (not shown in the figure) is provided on the pressing mechanism 205. The positioning ring 2031 can be raised and lowered on the pressing mechanism 205 by sliding the slider in the slide groove.
[0048] In one embodiment of the present invention, Figure 1 As shown, the positioning assembly 40 may include a telescopic member 401 and a positioning plate 402 .
[0049] One end of the telescopic member 401 is disposed on the movable shaft 2022 , and the positioning plate 402 is connected to the other end of the telescopic member 401 .
[0050] It should be noted that the telescopic member 401 may include a sleeve and an inner shaft rod. The sleeve can be rotatably arranged on the movable shaft rod 2022. A bearing (not shown in the figure) is provided at the connection between the sleeve and the movable shaft rod 2022. The inner shaft rod is movably arranged in the sleeve through a spring. The telescopic rod can drive the positioning plate 402 to fit the surface of the reducer base 60. A circular through hole (not shown in the figure) is provided on the positioning plate 402. The center of the circular through hole can be conveniently corresponding to the center of the hole to be punched, and the punching axis of the punching mechanism 50 is on the same axis as the center of the circular through hole.
[0051] Specifically, when punching the reducer base, first install the reducer base 60 on the base 101, support the reducer base 60 by fastening the base 301 during installation, and then fix the inner wall of the reducer base 60 by the inner fixing mechanism 302, and the push rod 30232 pops out through the elastic member 30233 to fit tightly against the inner wall of the reducer base 60, and fix the reducer base 60 on the base 101. And the top of the reducer base 60 can be fixed by the pressing mechanism 205. Enhance the stability of the reducer base 60 during installation.
[0052] When punching is performed after the reducer base 60 is installed, the positioning assembly 40 can be driven to move by the telescopic mechanism 202 according to the position of the hole to be punched on the reducer base 60, and the movable shaft 2022 moves in the outer frame 2021, and the positioning plate 402 moves on the reducer base 60 during the movement, and the positioning plate 402 moves to the punching position. The fixing frame 2032, the movable shaft 2022 and the outer frame 2021 are engaged and limited by the positioning member 2033. Then, the driving component 204 is operated to drive the punching mechanism 50 to move to the punching position, and then the punching mechanism 50 is operated to punch the reducer base 60.
[0053] In summary, the reducer base punching device of the embodiment of the utility model can quickly and accurately locate the position to be punched on the reducer base, which is not only convenient to operate but also improves the processing efficiency.
[0054] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and deform the above embodiments within the scope of the present invention.
Claims
1. A punching device for a reducer base, characterized in that: It includes a supporting assembly, an adjusting assembly, a fastening assembly, a positioning assembly and a punching mechanism, wherein: The support assembly includes a base, a support frame and a top plate, wherein: The support frame is arranged on the base; The top plate is arranged on the support frame; The adjusting assembly is arranged on the top plate, and the adjusting assembly comprises a base, a telescopic mechanism, a locking mechanism, a driving component and a pressing mechanism, wherein: The base is arranged on the top plate; The telescopic mechanism is arranged on the base; The engaging mechanism is arranged on the telescopic mechanism; The driving component is arranged on the top plate, and the driving component is connected to the telescopic mechanism; The material pressing mechanism is arranged on the base, and the telescopic mechanism is movably arranged on the material pressing mechanism; The fastening assembly is arranged on the base; The positioning assembly is arranged on the telescopic mechanism; The punching mechanism is arranged on the telescopic mechanism.
2. The reducer base punching device according to claim 1, characterized in that: The fastening assembly includes a fastening base and an internal fastening mechanism, wherein: The fastening base is arranged on the base; The inner fixing mechanism is arranged on the fastening base, and the inner fixing mechanism comprises an outer sleeve, an inner sleeve and a top-fitting component, wherein: The outer sleeve is arranged on the fastening base; The inner sleeve is arranged inside the outer sleeve; The top-fitting component is arranged in the sandwich layer between the outer sleeve and the inner sleeve.
3. The reducer base punching device according to claim 2, characterized in that: The top-fitting component includes a hollow sleeve, a top rod and an elastic member, wherein: The hollow sleeve is arranged in the sandwich of the outer sleeve and the inner sleeve; The push rod is movably disposed in the hollow sleeve; The elastic member is sleeved on the top rod.
4. The reducer base punching device according to claim 1, characterized in that: The telescopic mechanism comprises an outer frame and a movable shaft, wherein: The outer frame is movably arranged on the material pressing mechanism; The movable shaft is movably disposed within the outer frame.
5. The reducer base punching device according to claim 4, characterized in that: The clamping mechanism includes a positioning collar, a fixing frame and a positioning member, wherein: The positioning collar is movably sleeved on the material pressing mechanism; The fixing frame is arranged on the positioning collar; The positioning member is movably arranged on the fixing frame, and the positioning member is connected to the movable shaft rod.
6. The reducer base punching device according to claim 4, characterized in that: The positioning assembly includes a telescopic member and a positioning plate, wherein: One end of the telescopic member is arranged on the movable shaft; The positioning plate is connected to the other end of the telescopic member.