LED street lamp bead assembling equipment
By designing LED street lamp lamp bead assembly equipment, fully automatic assembly is achieved using indexer, loading assembly and pressing assembly, the problems of low assembly efficiency and unstable effect in the existing technology are solved, and efficient and stable LED lamp beads are achieved assembly.
Patent Information
- Application Number
- CN202323623150.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-28
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2033-12-28
AI Technical Summary
The assembly process of existing LED lamp beads is inefficient and unstable, mainly because the assembly process requires manual or semi-automation, resulting in limited efficiency and accuracy.
An LED street lamp bead assembly device is designed, including a indexer, a first loading assembly, a second loading assembly, an electrode bending assembly, a pressing assembly and a loading assembly, through which a fully automatic outer packaging and lens are realized The assembly process is automatically completed by mechanical means such as motors, cylinders and fixtures.
It realizes efficient automatic assembly of LED lamp beads, improves assembly efficiency and ensures the stability of assembly effect.
Smart Images

Figure CN222134013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an LED street lamp, in particular to an LED street lamp bead assembly device. Background Art
[0002] LED lamp beads are assembled by snapping together an outer package and a lens assembly. Currently, this process is usually performed manually or semi-automatically, resulting in low assembly efficiency and unstable assembly effect. Therefore, it is necessary to improve the defects of the prior art. Utility Model Content
[0003] The utility model aims to solve the problems mentioned in the above background technology.
[0004] The present application discloses an LED street lamp bead assembly device, comprising:
[0005] An LED lamp bead, wherein the LED lamp bead comprises an outer package and a lens assembly clamped with the outer package;
[0006] Chassis;
[0007] An indexer, the indexer is arranged on the chassis, and the indexer comprises a rotating member and a supporting member arranged on the rotating member;
[0008] A first loading assembly, the first loading assembly is arranged at one side of the chassis, and the first loading assembly is used to place the outer package on the support member;
[0009] A second loading assembly, the second loading assembly is arranged at the other side of the chassis, and the second loading assembly is used to place the lens assembly at the bottom of the outer package;
[0010] An electrode bending assembly, the electrode bending assembly is disposed between the second feeding assembly and the indexer, and the electrode bending assembly is used to bend the electrode on the lens assembly;
[0011] A pressing assembly, the pressing assembly comprising an upper pressing piece and a lower pressing piece, the upper pressing piece and the lower pressing piece are respectively located on both sides of the indexer, and the upper pressing piece and the lower pressing piece move toward each other to clamp the lens assembly into the outer package;
[0012] A blanking component is located at the rear end of the pressing component. The blanking component includes a clamping piece for clamping LED lamp beads and a material box for placing LED lamp beads. The utility model completes the loading, assembly and blanking of external packaging and lens components by arranging a divider, a first loading component, a second loading component, an electrode bending component, a pressing component and a blanking component, thereby realizing fully automatic production, high assembly efficiency and stable assembly effect.
[0013] In one embodiment, the rotating member includes a motor and a dividing plate disposed at an output end of the motor;
[0014] The support member includes a base fixedly connected to the dividing plate, the base is provided with a cavity for accommodating the outer package, the dividing plate is driven to rotate by a motor, and a cavity is provided on the base for placing the outer package, the structure is simple, and the movement is stable.
[0015] In one embodiment, the first loading assembly includes a first loading slide fixedly connected to the chassis and a first loading piece arranged on one side of the first loading slide, the first loading piece includes a first driving piece and a first clamp arranged at the output end of the first driving piece, the first clamp is used to clamp the external package, the first driving piece drives the first clamp to move, and the first driving piece drives the first clamp to move to realize the loading of the external package, the structure is simple, and it is easy to realize.
[0016] In one embodiment, the electrode bending assembly includes a second feeding slide and a bending part arranged at the end of the second feeding slide, the bending part includes a bracket fixed to the chassis and a first cylinder arranged on the bracket, the output end of the first cylinder is connected to a bending head, an extrusion seat slidably connected to the chassis is provided below the bending head, the lens assembly is placed on the extrusion seat, the first cylinder drives the bending head to abut against the extrusion seat, the bending head is driven to move by the first cylinder, and cooperates with the extrusion seat to achieve bending of the electrode, and the bending effect is stable.
[0017] In one embodiment, the second loading assembly includes a pushing piece and a base slidably connected to the chassis, a second cylinder is fixed on the chassis, an output end of the second cylinder is connected to the base, the extrusion seat is fixed on the base, the pushing piece includes a third cylinder and a pushing plate arranged at the output end of the third cylinder, the pushing plate pushes the lens assembly to the lower pressing piece, the pushing plate is driven to move by the third cylinder, and the lens assembly is transported to the lower pressing piece for easy assembly.
[0018] In one embodiment, the lower pressing part includes a fourth cylinder fixedly connected to the chassis and a material containing column arranged at the output end of the fourth cylinder. The pushing plate pushes the lens assembly onto the material containing column. The fourth cylinder is used to drive the material containing column to rise. The structure is simple and the transportation is stable.
[0019] In one embodiment, the upper pressing part includes a fifth cylinder located above the dividing plate and an abutment plate arranged at the output end of the fifth cylinder. The fifth cylinder drives the abutment plate to abut against the outer package. The abutment plate is driven by the fifth cylinder to move and abut against the outer package, and the limiting effect is stable.
[0020] Beneficial effects: The utility model completes the loading, assembly and unloading of external packaging and lens components by setting a divider, a first loading assembly, a second loading assembly, an electrode bending assembly, a pressing assembly and an unloading assembly, realizes fully automatic production, has high assembly efficiency and stable assembly effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of an LED street lamp bead assembly device according to this embodiment;
[0022] Figure 2 is a schematic diagram of the overall structure of the first feeding assembly;
[0023] Figure 3 It is a schematic diagram of the structure of the indexer;
[0024] Figure 4 is a schematic diagram of the structure of the electrode bending assembly;
[0025] Figure 5 is a schematic structural diagram of a second feeding assembly;
[0026] Figure 6 is a schematic diagram of the structure of the press-fit assembly;
[0027] Figure 7 It is a structural schematic diagram of the blanking component.
[0028] Among them: 100, lamp bead assembly equipment; 1, chassis; 2, first feeding assembly; 20, first driving member; 21, first clamp; 22, first feeding slide; 3, indexer; 30, motor; 31, indexing plate; 32, base; 4, second feeding assembly; 40, second cylinder; 41, push plate; 5, electrode bending assembly; 50, second feeding slide; 51, first cylinder; 52, bending head; 53, extrusion seat; 6, pressing assembly; 60, bracket; 61, fifth cylinder; 62, abutment plate; 63, material holding column; 64, fourth cylinder; 7, unloading assembly; 70, clamping member; 71, material box. DETAILED DESCRIPTION
[0029] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0030] In the description of the present invention, it should be understood that the terms "center", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "counterclockwise", "clockwise", "axial", "radial", "circumferential" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection, it can be a direct connection, it can be an indirect connection through an intermediate medium, and it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0032] Example
[0033] See also Figure 1-Figure 7, an LED street lamp bead assembly device 100 of the present embodiment includes an LED lamp bead, wherein the LED lamp bead includes an outer package and a lens assembly clamped with the outer package; a chassis 1; a divider 3, wherein the divider 3 is arranged on the chassis 1, and the divider 3 includes a rotating member and a support member arranged on the rotating member; a first loading component 2, wherein the first loading component 2 is arranged on one side of the chassis 1, and the first loading component 2 is used to place the outer package on the support member; a second loading component 4, wherein the second loading component 4 is arranged on the other side of the chassis 1, and the second loading component 4 is used to place the lens assembly at the bottom of the outer package; an electrode bending component 5, wherein the electrode bending component 5 is arranged between the second loading component 4 and the divider 3, and ... The bending component 5 is used to bend the electrode on the lens component; the pressing component 6, the pressing component 6 includes an upper pressing part and a lower pressing part, the upper pressing part and the lower pressing part are respectively located on both sides of the divider 3, and the upper pressing part and the lower pressing part move toward each other to make the lens component clamped in the external package; the unloading component 7, the unloading component 7 is located at the rear end of the pressing component 6, and the unloading component 7 includes a clamping part 70 for clamping LED lamp beads and a material box 71 for placing LED lamp beads. The utility model completes the loading, assembly and unloading of the external package and the lens component by setting the divider 3, the first loading component 2, the second loading component 4, the electrode bending component 5, the pressing component 6 and the unloading component 7, thereby realizing fully automatic production, high assembly efficiency and stable assembly effect.
[0034] See also Figure 3 , wherein the rotating member includes a motor 30 and a dividing plate 31 provided at the output end of the motor 30;
[0035] The support member includes a base 32 fixedly connected to the dividing plate 31, and a cavity for accommodating the outer package is provided on the base 32. The dividing plate 31 is driven to rotate by the motor 30, and a cavity is provided on the base 32 for placing the outer package. The structure is simple and the movement is stable.
[0036] See also Figure 2 The first loading assembly 2 includes a first loading slide 22 fixedly connected to the chassis 1 and a first loading member arranged on one side of the first loading slide 22, the first loading member includes a first driving member 20 and a first clamp 21 arranged at the output end of the first driving member 20, the first clamp 21 is used to clamp the external package, the first driving member 20 drives the first clamp 21 to move, and the first driving member 20 drives the first clamp 21 to move, so as to realize the loading of the external package, the structure is simple, and it is easy to realize.
[0037] See also Figure 4The electrode bending assembly 5 includes a second feeding slide 50 and a bending part arranged at the end of the second feeding slide 50, the bending part includes a bracket 60 fixed to the chassis 1 and a first cylinder 51 arranged on the bracket 60, the output end of the first cylinder 51 is connected to a bending head 52, and an extrusion seat 53 slidably connected to the chassis 1 is provided below the bending head 52, the lens assembly is placed on the extrusion seat 53, the first cylinder 51 drives the bending head 52 to abut against the extrusion seat 53, and the bending head 52 is driven by the first cylinder 51 to move, and cooperates with the extrusion seat 53 to achieve bending of the electrode, and the bending effect is stable.
[0038] See also Figure 5 The second loading assembly 4 includes a pushing piece and a base slidably connected to the chassis 1, a second cylinder 40 is fixed on the chassis 1, an output end of the second cylinder 40 is connected to the base, the extrusion seat 53 is fixed on the base, the pushing piece includes a third cylinder and a pushing plate 41 arranged at the output end of the third cylinder, the pushing plate 41 pushes the lens assembly to the lower pressing part, and the pushing plate 41 is driven by the third cylinder to move, and the lens assembly is transported to the lower pressing part for easy assembly.
[0039] See also Figure 6 The lower pressing part includes a fourth cylinder 64 fixedly connected to the chassis 1 and a material containing column 63 arranged at the output end of the fourth cylinder 64. The pushing plate 41 pushes the lens assembly onto the material containing column 63. The fourth cylinder 64 is used to drive the material containing column 63 to rise. The structure is simple and the transportation is stable.
[0040] Continue to see Figure 6 The upper pressing part includes a fifth cylinder 61 located above the dividing plate 31 and a contact plate 62 arranged at the output end of the fifth cylinder 61. The fifth cylinder 61 drives the contact plate 62 to contact the outer package. The fifth cylinder 61 drives the contact plate 62 to move and contact the outer package, and the limiting effect is stable.
[0041] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any changes or substitutions within the technical scope disclosed in the present application should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. An LED street lamp bead assembly device, characterized in that: include: An LED lamp bead, wherein the LED lamp bead comprises an outer package and a lens assembly clamped with the outer package; Chassis; An indexer, the indexer is arranged on the chassis, and the indexer comprises a rotating member and a supporting member arranged on the rotating member; A first loading assembly, the first loading assembly is arranged at one side of the chassis, and the first loading assembly is used to place the outer package on the support member; A second loading assembly, the second loading assembly is arranged at the other side of the chassis, and the second loading assembly is used to place the lens assembly at the bottom of the outer package; An electrode bending assembly, the electrode bending assembly is arranged between the second feeding assembly and the indexer, and the electrode bending assembly is used to bend the electrode on the lens assembly; A pressing assembly, the pressing assembly comprising an upper pressing piece and a lower pressing piece, the upper pressing piece and the lower pressing piece are respectively located on both sides of the indexer, and the upper pressing piece and the lower pressing piece move toward each other to clamp the lens assembly into the outer package; A blanking assembly is located at the rear end of the pressing assembly, and the blanking assembly includes a clamping piece for clamping LED lamp beads and a material box for placing LED lamp beads.
2. The LED street lamp bead assembly device according to claim 1, characterized in that: in, The rotating member includes a motor and a dividing plate arranged at the output end of the motor; Wherein, the support member comprises a base fixedly connected to the dividing plate, and a cavity capable of accommodating the outer package is provided on the base.
3. The LED street lamp bead assembly device according to claim 2, characterized in that: The first loading assembly includes a first loading slide fixedly connected to the chassis and a first loading member arranged on one side of the first loading slide, the first loading member includes a first driving member and a first clamp arranged at the output end of the first driving member, the first clamp is used to clamp the outer package, and the first driving member drives the first clamp to move.
4. The LED street lamp bead assembly device according to claim 2, characterized in that: The electrode bending assembly includes a second feeding slide and a bending part arranged at the end of the second feeding slide, the bending part includes a bracket fixed to the chassis and a first cylinder arranged on the bracket, the output end of the first cylinder is connected to a bending head, an extrusion seat slidably connected to the chassis is provided below the bending head, the lens assembly is placed on the extrusion seat, and the first cylinder drives the bending head to abut against the extrusion seat.
5. The LED street lamp bead assembly device according to claim 4, characterized in that: The second loading assembly includes a pushing piece and a base slidably connected to the chassis, a second cylinder is fixed on the chassis, an output end of the second cylinder is connected to the base, the extrusion seat is fixed on the base, the pushing piece includes a third cylinder and a pushing plate arranged at the output end of the third cylinder, and the pushing plate pushes the lens assembly to the lower pressing piece.
6. The LED street lamp bead assembly device according to claim 5, characterized in that: The lower pressing part includes a fourth cylinder fixedly connected to the chassis and a material containing column arranged at the output end of the fourth cylinder, the pushing plate pushes the lens assembly onto the material containing column, and the fourth cylinder is used to drive the material containing column to rise.
7. The LED street lamp bead assembly device according to claim 2, characterized in that: The upper pressing part includes a fifth cylinder located above the indexing plate and a contact plate provided at the output end of the fifth cylinder, and the fifth cylinder drives the contact plate to contact the outer package.
