Dishwasher detergent grease removal rate method swatch maker
By designing an automated stain sheet production machine, the problems of tedious and inefficient manual operation were solved, achieving efficient and stable stain sheet production using the degreasing rate method for tableware detergents, and ensuring quality control.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LISHUI QUALITY INSPECTION & TESTING RESEARCH INSTITUTE (LISHUI METROLOGY TECHNOLOGY RESEARCH INSTITUTE LISHUI STANDARDIZATION RESEARCH INSTITUTE LISHUI GRAIN & OIL TESTING STATION LISHUI ADVERSE DRUG REACTION MONITORING CENTER)
- Filing Date
- 2025-06-10
- Publication Date
- 2026-06-26
AI Technical Summary
The production process of stain sheets using the degreasing rate method for tableware detergents is cumbersome, unstable, difficult to control in terms of quality, and has low production efficiency.
A stain removal rate method for dishwashing detergents was designed to create a stain removal slide. It uses a servo motor-controlled annular central turntable, combined with a constant temperature water bath and an automatic coating component, to realize the automatic feeding, coating, drying and unloading of glass slides. The amount of oil coating is controlled by a flow valve to ensure quality and efficiency.
It achieves fully automated film production of contaminated films, improving film production efficiency, saving manual labor, reducing costs, and ensuring the stability and precise control of contaminated film quality.
Smart Images
Figure CN224405906U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automatic glass slide production technology, and in particular to a stain slide production device based on the degreasing rate method of tableware detergent. Background Technology
[0002] In the process of making stain slides using the degreasing rate method for tableware detergents, the glass slides need to be manually coated with stains. The mixed oil stains used for coating need to be placed in a constant temperature water bath to maintain an oil temperature of 50 degrees Celsius. After coating, the 10mm and 5mm ends of the coated slides need to be free of oil stains. After drying, the weight of each glass slide after manual coating is controlled between 0.12-0.14g.
[0003] However, due to the large quantity of smears produced, the manual production of smears is cumbersome and labor-intensive. Furthermore, manual smearing has poor stability, making it impossible to ensure quality control, and the production efficiency is low. Utility Model Content
[0004] To solve the above-mentioned technical problems, this utility model designs a stain sheet making device based on the degreasing rate method of dishwashing detergent.
[0005] The present invention adopts the following technical solution:
[0006] A stain removal rate method for dishwashing detergents includes an annular central turntable, which is controlled by a servo motor to rotate around the circumference. Multiple glass slide slots are evenly distributed along the circumference of the central turntable, and an oil stain application port is provided above the glass slide slots. Correspondingly arranged along the circumference of the central turntable are a glass slide loading station, an automatic oil stain application station for glass slides, a stain drying station, and a stain unloading station.
[0007] The slide loading station is used to insert slides into the slide slots that have rotated through the slide loading station;
[0008] The automatic oil-coating station for glass slides includes a constant temperature water bath and an automatic oil-coating component. The constant temperature water bath is used to keep the water bath warm, and the automatic oil-coating component is used to automatically and evenly coat the oil onto the glass slides that are rotating through the oil-coating nozzle.
[0009] The sludge drying station is used to automatically dry sludge sheets that have rotated through the sludge drying station;
[0010] The waste sheet unloading station is used to automatically unload waste sheets that have rotated past the waste sheet unloading station.
[0011] Preferably, the slide loading station inserts the slides into the slide slots that have rotated past the slide loading station by manual operation or an automatic slide loading machine.
[0012] Preferably, the automatic slide feeder includes a base frame, a feeding push cylinder, a feeding push plate, and a slide holder. The feeding push cylinder and the slide holder are fixedly installed on the base frame. Multiple slides are stacked inside the slide holder. Slide pushing ports are opened at the front and rear of the bottom of the slide holder. The feeding push plate is fixedly installed at the output end of the feeding push cylinder, and the feeding push plate is directly opposite the slide pushing port at the rear end of the bottom of the slide holder.
[0013] Preferably, the automatic oil coating assembly includes a frame, a telescopic head, and an oil coating nozzle. A telescopic cylinder is fixedly installed on the frame, and a telescopic head is installed at the output end of the telescopic cylinder. An oil coating nozzle is installed at the bottom of the telescopic head. The oil coating nozzle is connected to a constant temperature water bath through an oil transfer pipe. An oil transfer pump is installed on the oil transfer pipe, and a flow valve is installed at the oil coating nozzle to control the quantitative application of oil coating.
[0014] Preferably, the dirty sheet drying station is equipped with a drying chamber, and the dirty sheets that rotate through the dirty sheet drying station automatically enter and exit the drying chamber to achieve automatic drying of the dirty sheets.
[0015] Preferably, the waste slide unloading station is equipped with a feeding push cylinder and a feeding conveyor belt. The output end of the feeding push cylinder faces the slide slot that rotates through the waste slide unloading station, pushing the waste slide in the slide slot to the feeding conveyor belt.
[0016] Preferably, the outer side of the intermediate turntable is provided with an annular cover, and the annular cover has openings corresponding to the glass slide loading station and the dirty slide unloading station, and the size of the openings is set to the insertion port of the glass slide slot.
[0017] Preferably, the intermediate turntable is provided with a central plate, and a retaining ring is provided on the outer edge of the central plate. A push slot is provided on the retaining ring corresponding to the waste sheet unloading station. The unloading push cylinder is fixedly installed on the central plate, and the output end of the unloading push cylinder is provided corresponding to the push slot.
[0018] Preferably, the bottom of the slide slot is provided with an oil drip outlet, and a circular oil collection tray is provided at the bottom of the oil drip outlet.
[0019] Preferably, a front shield and a rear shield are respectively provided above the slide slot at both ends of the oil smearing opening.
[0020] The beneficial effects of this utility model are as follows: This utility model designs a stain sheet making device based on the degreasing rate method of dishwashing detergent, realizing fully automatic stain sheet making based on the degreasing rate method of dishwashing detergent, greatly improving the sheet making efficiency, saving manual labor, reducing the sheet making cost, and at the same time, the flow valve controls the oil stain spraying nozzle to apply the oil stains in a quantitative manner, realizing precise control of the stain sheet quality and improving the stability of the sheet making. Attached Figure Description
[0021] Figure 1 This is a schematic diagram of the structure of this utility model;
[0022] Figure 2 This is a cross-sectional view of the present invention;
[0023] Figure 3 This is a schematic diagram of the structure of an automatic glass slide feeder in this utility model;
[0024] In the diagram: 1. Central disk, 2. Intermediate turntable, 3. Annular outer cover, 4. Slide loading station, 5. Automatic oil-staining station for slides, 6. Slide drying station, 7. Slide unloading station, 8. Slide slot, 9. Oil-staining port, 10. Front shield, 11. Rear shield, 12. Constant temperature water bath, 13. Automatic oil-staining assembly, 14. Drying chamber, 15. Unloading push cylinder, 16. Unloading conveyor belt, 17. Central shaft, 18. 19. Driven gear, 20. Bearing, 21. Drive gear, 22. Servo motor, 23. Oil drip outlet, 24. Oil collection tray, 25. Frame, 26. Telescopic head, 27. Oil application nozzle, 28. Oil transfer pipe, 29. Oil transfer pump, 30. Base frame, 31. Feeding and pushing cylinder, 32. Feeding push plate, 33. Slide holder, 34. Slide, 35. Slide pushing port, 36. Opening, 37. Pushing slot. Detailed Implementation
[0025] The technical solution of this utility model will be further described in detail below through specific embodiments and with reference to the accompanying drawings:
[0026] Example: Figures 1-2 As shown, a stain removal device for tableware detergent includes an annular central turntable 2, which is controlled by a servo motor 22 to rotate around the circumference. Twelve slide slots 8 are evenly distributed around the circumference of the central turntable 2. An oil stain application port 9 is provided above the slide slots 8. A slide loading station 4, an automatic oil stain application station 5, a stain drying station 6, and a stain unloading station 7 are respectively arranged around the circumference at the lower, left, upper, and right positions of the central turntable 2.
[0027] The intermediate turntable 2 has a central disk 1 and an annular outer cover 3 on its inner and outer sides, respectively. The bottom of the central disk 1 is fixedly supported by a central shaft 17. The bottom of the intermediate turntable 2 is rotatably connected to the central shaft 17 by a rotating shaft sleeve 18. A bearing 20 is installed between the rotating shaft sleeve 18 and the central shaft 17. A driven gear 19 is fixedly connected to the lower part of the rotating shaft sleeve 18. The driven gear 19 meshes with a driving gear 21, which is driven by a servo motor 22. In use, the servo motor 22 drives the intermediate turntable 2 to rotate, while the central disk 1 and the annular outer cover 3 remain stationary, with a gap between the central disk 1 and the annular outer cover 3 and the intermediate turntable 2.
[0028] The annular outer cover 3 has openings 36 at the slide loading station 4 and the contaminated slide unloading station 7, respectively. The size of the openings 36 corresponds to the insertion openings of the slide slots 8. Except for the slide loading station 4 and the contaminated slide unloading station 7, the annular outer cover 3 covers the outer end of the slide slots 8. During use, this prevents the slides from being partially dislodged from the slide slots 8 due to the centrifugal force of rotation.
[0029] A retaining ring is provided on the outer edge of the central disk 1. A push slot 37 is provided on the retaining ring corresponding to the stained slide unloading station 7. The unloading push cylinder 15 is fixedly installed on the central disk 1, and the output end of the unloading push cylinder 15 is set corresponding to the push slot 37. Except for the stained slide unloading station 7, the retaining ring covers the inner end of the slide slot 8 to prevent the slide from being inserted beyond the inner end of the slide slot 8.
[0030] The slide loading station 4 uses an automatic slide feeder to insert slides into the slide slots 8 that rotate through the slide loading station 4.
[0031] like Figure 3 As shown, the automatic slide feeder includes a base frame 30, a feeding push cylinder 31, a feeding push plate 32, and a slide holder 33. The feeding push cylinder 31 and the slide holder 33 are fixedly installed on the base frame 30. Multiple slides 34 are stacked inside the slide holder 33. Slide push ports 35 are opened at the front and rear of the bottom of the slide holder 33. The feeding push plate 32 is fixedly installed at the output end of the feeding push cylinder 31, and the feeding push plate 32 is directly opposite the slide push port 35 at the rear end of the bottom of the slide holder 33. In use, the feeding push cylinder 31 pushes the slides one by one out of the slide push port 35 through the feeding push plate 32, and they enter the slide slot 8 that rotates through the slide feeding station 4.
[0032] The automatic oil application station 5 for glass slides includes a constant temperature water bath 12 and an automatic oil application component 13. The constant temperature water bath 12 is used for heat preservation during oil application, and the automatic oil application component 13 is used to automatically and evenly apply oil to the glass slides rotating through the oil application port 9 at the automatic oil application station 5 for glass slides.
[0033] The automatic oil application assembly 13 includes a frame 25, a telescopic head 26, and an oil application nozzle 27. A telescopic cylinder is fixedly installed on the frame 25, and the telescopic head 26 is installed at the output end of the telescopic cylinder. The oil application nozzle 27 is installed at the bottom of the telescopic head 26. The oil application nozzle 27 is connected to the constant temperature water bath 12 through an oil transfer pipe 28. An oil transfer pump 29 is installed on the oil transfer pipe 28, and a flow valve is installed at the oil application nozzle 27 to control the quantitative application of oil. At the same time, the size of the oil application nozzle 27 corresponds to the width of the glass slide. One telescopic movement of the oil application nozzle 27 completes the uniform application of oil to the glass slide to form a smeared sheet.
[0034] A drying chamber 14 is provided at the 6th station for drying contaminated sheets. The contaminated sheets that rotate through the 6th station automatically enter and exit the drying chamber 14 to achieve automatic drying. The inlet and outlet of the drying chamber 14 are respectively set to correspond to the intermediate turntable 2, which can minimize the leakage of heat from the drying chamber 14.
[0035] At the contaminated slide unloading station 7, a feeding push cylinder 15 and a feeding conveyor belt 16 are correspondingly installed. The output end of the feeding push cylinder 15 faces the slide slot 8 that rotates through the contaminated slide unloading station 7, pushing the contaminated slide in the slide slot 8 to the feeding conveyor belt 16. The feeding conveyor belt 16 transports the completed contaminated slide to the next process.
[0036] The slide slot 8 has an oil drip outlet 23 at its bottom, and a circular oil collection tray 24 is provided at the bottom of the oil drip outlet 23. This facilitates the collection of oil drips and prevents oil from splashing.
[0037] Above the slide slot 8, at both ends of the oil stain applicator 9, there are front shielding plates 10 and rear shielding plates 11 respectively. The front shielding plate 10 blocks the front end of the stained slide by 10mm, and the rear shielding plate 11 blocks the rear end of the stained slide by 5mm.
[0038] In use, at the slide loading station 4, the loading cylinder 31 pushes the slides one by one from the slide pushing port 35 through the loading push plate 32, and they enter the slide slot 8 that rotates past the slide loading station 4. Then, the servo motor 22 rotates the corresponding slide-containing parts to the automatic slide oil coating station 5. The telescopic cylinder is activated, which drives the oil coating nozzle 27 of the telescopic head 26 to extend and retract above the slide. The oil coating nozzle 27 is connected to the constant temperature water bath 12 containing mixed oil through the oil transfer pipe 28. The oil transfer pump 29 and the flow valve are activated. The flow valve controls the oil coating nozzle 27 to apply the oil in a quantitative manner. At the same time, the oil coating nozzle 27... The size 7 corresponds to the width of the glass slide. The oil application nozzle 27 can evenly apply oil to the glass slide in one extension and retraction to form a stained sheet. The servo motor 22 rotates the stained sheet after application to the stained sheet drying station 6. The stained sheet that has rotated through the stained sheet drying station 6 automatically enters and exits the drying chamber 14 to achieve automatic drying of the stained sheet. The servo motor 22 rotates the dried stained sheet to the stained sheet unloading station 7. The output end of the unloading push cylinder 15 is directly opposite the glass slide slot 8 that has rotated through the stained sheet unloading station 7. The stained sheet in the glass slide slot 8 is pushed to the unloading conveyor belt 16. The unloading conveyor belt 16 transports the finished stained sheet to the next process, completing the automatic production of the entire stained sheet. Of course, if double-sided coated stain sheets are required, simply flip the stain sheet and repeat the cycle. This utility model realizes fully automatic stain sheet production using the degreasing rate method of dishwashing detergent, which greatly improves the production efficiency, saves manual labor, and reduces the production cost. At the same time, the flow valve controls the quantitative coating of the oil stain spray nozzle 27, which realizes precise control of the stain sheet quality and improves the stability of the production.
[0039] The embodiments described above are merely preferred solutions of this utility model and are not intended to limit this utility model in any way. Other variations and modifications are possible without departing from the technical solutions described in the claims.
Claims
1. A stain-forming device for tableware detergent degreasing rate method, characterized in that, It includes a ring-shaped central turntable, which is controlled by a servo motor to rotate around the circumference. Multiple slide slots are evenly distributed around the circumference of the central turntable, and an oil application port is provided above the slide slots. Correspondingly, a slide loading station, an automatic oil application station, a slide drying station, and a slide unloading station are respectively set around the circumference of the central turntable. The slide loading station is used to insert slides into the slide slots that have rotated through the slide loading station; The automatic oil-coating station for glass slides includes a constant temperature water bath and an automatic oil-coating component. The constant temperature water bath is used to keep the water bath warm, and the automatic oil-coating component is used to automatically and evenly coat the oil onto the glass slides that are rotating through the oil-coating nozzle. The sludge drying station is used to automatically dry sludge sheets that have rotated through the sludge drying station; The waste sheet unloading station is used to automatically unload waste sheets that have rotated past the waste sheet unloading station.
2. The stain-forming device for the degreasing rate method of dishwashing detergent according to claim 1, characterized in that, The slide loading station inserts the slides into the slide slots that rotate past the slide loading station, either manually or using an automatic slide loading machine.
3. A stain-forming device for tableware detergent degreasing rate method according to claim 2, characterized in that, The automatic slide feeder includes a base frame, a feeding push cylinder, a feeding push plate, and a slide holder. The feeding push cylinder and the slide holder are fixedly installed on the base frame. Multiple slides are stacked inside the slide holder. Slide pushing ports are opened at the front and rear of the bottom of the slide holder. The feeding push plate is fixedly installed at the output end of the feeding push cylinder, and the feeding push plate is directly opposite the slide pushing port at the rear end of the bottom of the slide holder.
4. A stain-forming device for tableware detergent degreasing rate according to claim 1, characterized in that, The automatic oil coating assembly includes a frame, a telescopic head, and an oil coating nozzle. A telescopic cylinder is fixedly installed on the frame, and a telescopic head is installed at the output end of the telescopic cylinder. An oil coating nozzle is installed at the bottom of the telescopic head. The oil coating nozzle is connected to a constant temperature water bath through an oil transfer pipe. An oil transfer pump is installed on the oil transfer pipe, and a flow valve is installed at the oil coating nozzle to control the quantitative application of oil coating.
5. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 1, characterized in that, The dirty sheet drying station is equipped with a drying chamber. The dirty sheets that rotate through the dirty sheet drying station automatically enter and exit the drying chamber to achieve automatic drying of the dirty sheets.
6. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 1, characterized in that, The waste slide unloading station is equipped with a feeding push cylinder and a feeding conveyor belt. The output end of the feeding push cylinder faces the slide slot that rotates through the waste slide unloading station, pushing the waste slide in the slide slot to the feeding conveyor belt.
7. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 1, characterized in that, An annular cover is provided on the outer side of the intermediate turntable. Openings are provided on the annular cover at the glass slide loading station and the dirty slide unloading station, and the size of the openings is set to correspond to the insertion of the glass slide slot.
8. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 6, characterized in that, The intermediate turntable is equipped with a central plate, and a retaining ring is provided on the outer edge of the central plate. A push slot is provided on the retaining ring corresponding to the waste sheet unloading station. The unloading push cylinder is fixedly installed on the central plate, and the output end of the unloading push cylinder is set corresponding to the push slot.
9. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 1, characterized in that, The bottom of the slide slot is provided with an oil drip outlet, and a ring-shaped oil collection tray is provided at the bottom of the oil drip outlet.
10. A stain-forming device for a dishwashing detergent degreasing rate method according to claim 1, characterized in that, Above the slide slot, at both ends of the oil smear application port, there are front and rear shielding plates respectively.