Full-automatic compressed facial mask production equipment
Through the design of fully automatic compression mask production equipment, the problems of high labor costs and low production capacity quality in existing semi-automated production have been solved, efficient automatic production of masks has been achieved, and the production capacity and quality of masks have been improved, and the production cost has been reduced.
Patent Information
- Application Number
- CN202420814667.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-19
AI Technical Summary
The existing compression mask production processes are mostly semi-automated, resulting in high labor costs and increased production capacity and quality.
A fully automatic compression mask production equipment is designed, including feeding components, die cutting mechanism, facial mask folding mechanism, facial mask folding mechanism and compression mechanism. Through automated processes, the mask is sliced, folded, folded and compressed, and the mask is used to perform masking by using the hydraulic head. Compression molding.
It realizes fully automatic production of compressed masks, improves production capacity and quality, simplifies production processes, reduces production costs, and improves product competitiveness.
Smart Images

Figure CN222270598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of facial mask production equipment, in particular to a full-automatic compression facial mask production equipment. Background Art
[0002] A compressed facial mask is a type of facial mask that is easy to carry. During the production process of the compressed facial mask, the mask paper is squeezed and compressed into a round cake shape. The compressed facial mask can be easily carried. When used, it is placed in liquid and can quickly absorb the liquid and expand.
[0003] Most existing compressed facial masks are produced semi-automatically with many production steps. The mask fabric is first sliced by a slicer and then manually placed into a compression mold for compression molding. The labor cost of production is high, and the production capacity and quality need to be improved. Utility Model Content
[0004] In order to solve the deficiencies of the prior art, the utility model provides a fully automatic compressed facial mask production device.
[0005] The utility model provides a fully automatic compressed mask production device, comprising a feeding component, a die-cutting mechanism, a mask folding mechanism, a mask folding mechanism and a compression mechanism, wherein the feeding component conveys cloth to the die-cutting mechanism, the die-cutting mechanism comprises a hole cutting component and a first conveying platform, the hole cutting component performs hole cutting operation on the continuously fed cloth to intermittently form a sheet mask, the sheet mask is conveyed to the mask folding mechanism by the first conveying platform to be folded in half to form a folded mask, the folded mask is conveyed to the mask folding mechanism by the second conveying platform, and is folded into a compression mold by the mask folding mechanism, the compression mold is moved to the compression mechanism by a turntable, and the compression mechanism compresses the folded mask in the compression mold by hydraulic pressure to form a compressed mask.
[0006] In some of the embodiments, the die-cutting assembly further includes a deviation corrector, which is disposed above the hole cutting assembly and performs deviation correction on the fabric between the feeding assembly and the hole cutting assembly.
[0007] In some embodiments, the hole cutting assembly includes a hole cutting wheel and a knife pad wheel, and the hole cutting wheel and the knife pad wheel are arranged side by side on the tool holder in a horizontal direction. The hole cutting wheel and the knife pad wheel are between the hole cutting wheel and the knife pad wheel to form a sheet mask. The hole cutting wheel and the knife pad wheel are both provided with a cavity connected to an external air source.
[0008] In some embodiments, the mask folding mechanism includes a first folding component, which includes a pressing plate and a lifting plate, both of which are arranged along the feeding direction of the first conveyor platform, the pressing plate is arranged parallel to and above the conveyor belt of the first conveyor platform, and the lifting plate is arranged obliquely above the conveyor belt of the first conveyor platform, the height of the pressing plate is between the lowest height and the highest height of the lifting plate, and a lifting opening facing the hole cutting component is formed between one end of the lowest height of the lifting plate and the pressing plate, the lifting plate has a folding portion extending above the pressing plate, the folding portion is provided with a hypotenuse, and the hypotenuse extends from the lifting opening to one end of the highest height of the lifting plate, at the lifting opening, a part of the sheet mask is pressed onto the conveyor belt of the first conveyor platform through the pressing plate, and the rest of the sheet mask falls on the lifting plate through the lifting opening, and is lifted and folded onto the pressing plate by the hypotenuse of the folding portion during the movement, so as to form a mask folded once.
[0009] In some embodiments, the mask folding mechanism also includes a second folding component, which is arranged between the first conveying platform and the second conveying platform, and the second folding component includes a plug plate and a folding motor, and the plug plate and the folding motor are driven by a first cam and a first connecting rod, and the folding motor drives the plug plate to move along a direction perpendicular to the direction of movement of the folded mask, and the first conveying platform is provided with a first guide wheel and a second guide wheel on the second folding component side, and the second conveying platform is provided with a third guide wheel and a fourth guide wheel on the second folding component side, and the third guide wheel and the fourth guide wheel are located below the first guide wheel and the second guide wheel. When the folded mask moves to the first guide wheel and the second guide wheel, the plug plate inserts the folded mask between the first guide wheel and the second guide wheel facing the center line of the folded mask, and inserts it between the third guide wheel and the fourth guide wheel to form a folded mask.
[0010] In some embodiments, the plug plate includes a plurality of mutually parallel plugs, and a plurality of plug holes are provided at one end of the lifting plate at the highest height. The plurality of plugs pass through the corresponding plug holes and are inserted between the first guide wheel and the second guide wheel.
[0011] In some embodiments, the mask folding mechanism includes a folding motor, an insertion rod, a lifting seat and a moving seat, the insertion rod is fixed on the lifting seat, the lifting seat and the folding motor are connected via a second cam and a second connecting rod, the lifting seat is movably arranged on the moving seat, the moving seat is connected to the moving motor via a third cam and a third connecting rod, the moving motor drives the moving seat and the insertion rod to move horizontally, and the folding motor drives the lifting seat and the insertion rod to move vertically, so as to insert the folded mask on the second conveying platform into the compression mold.
[0012] In some embodiments, two layers of conveyor belts are provided on the second conveyor platform, and the folded mask is conveyed between the two layers of conveyor belts. Each layer of conveyor belts includes two conveyor belts parallel to each other. There is a gap between the two conveyor belts of each layer of conveyor belts for the insertion rod to pass through, so as to insert the folded mask between the two layers of conveyor belts into the compression mold under the second conveyor platform.
[0013] In some embodiments, the turntable is provided with a U-shaped track for moving the compression mold, and the compression mold passes through the feeding position, initial pressure position, compression position and discharge position in sequence along the U-shaped track, and the compression mechanism includes three groups of pins, a hydraulic lifting plate and a hydraulic machine head, and the three groups of pins are installed on the driving end of the hydraulic machine head through the hydraulic lifting plate, and the three groups of pins correspond to the initial pressure position, compression position and discharge position respectively. At the feeding position, the mask folding mechanism inserts the folding mask into the compression mold, and the hydraulic machine head drives the three groups of pins to cooperate with the compression molds on the initial pressure position, compression position and discharge position respectively, so as to perform the initial pressure operation of the folding mask, the compression operation of the folding mask and the discharge operation of the compressed mask.
[0014] In some embodiments, a first push plate and a second push plate are arranged on the turntable, the first push plate is transmission-connected to a cylinder, the second push plate is transmission-connected to a pushing motor, the first push plate drives the compression mold to move in the X-axis direction, and the second push plate drives the compression mold to move in the Y-axis direction, so as to drive the compression mold to move in the U-shaped track.
[0015] Compared with the prior art, the utility model has the following beneficial effects: through the feeding assembly, die-cutting mechanism, mask folding mechanism, mask folding mechanism and compression mechanism, the fully automatic production of compressed facial masks is realized, the production capacity and quality of compressed facial masks are improved, the production process is simplified from the mechanical structure, the production cost of the whole machine is reduced, the production cost of the compressed facial masks is effectively reduced, and the product competitiveness is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the fully automatic compressed facial mask production equipment of an embodiment of the present application.
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the feeding assembly of the fully automatic compressed facial mask production equipment according to an embodiment of the present application.
[0018] Figure 3 It is a three-dimensional structural schematic diagram of the die-cutting mechanism and the mask folding mechanism of the fully automatic compressed mask production equipment of the embodiment of the present application.
[0019] Figure 4 It is a three-dimensional structural schematic diagram of the die-cutting mechanism of the fully automatic compressed facial mask production equipment of the embodiment of the present application.
[0020] Figure 5 It is a three-dimensional structural schematic diagram of the mask folding mechanism of the fully automatic compressed mask production equipment of the embodiment of the present application.
[0021] Figure 6 It is a schematic diagram of the three-dimensional structure of the second conveying platform of the fully automatic compressed facial mask production equipment of an embodiment of the present application.
[0022] Figure 7 It is a three-dimensional structural schematic diagram of the mask folding mechanism of the fully automatic compressed mask production equipment of the embodiment of the present application.
[0023] Figure 8 yes Figure 1 Schematic diagram of the enlarged structure of part A.
[0024] Reference numerals: 101, fabric roll; 102, waste roll; 103, sheet mask; 104, compression mold;
[0025] 1. Feeding assembly; 11. Material rack; 12. Feeding roller; 13. Guide roller; 14. Waste roller; 15. Humidification box;
[0026] 2. Die-cutting mechanism; 21. Deviation corrector; 22. Hole cutting assembly; 23. Hole cutting wheel; 24. Knife pad wheel; 25. Knife holder; 26. First conveying platform; 27. First guide wheel; 28. Second guide wheel; 29. Negative pressure zone;
[0027] 3. Mask folding mechanism;
[0028] 4. First folding component; 41. Pressing plate; 42. Lifting plate; 43. Lifting opening; 44. Folding part; 45. Bevel; 46. Insertion hole;
[0029] 5. second folding assembly; 51. inserting plate; 52. inserting sheet; 53. folding motor; 54. first cam; 55. first connecting rod; 56. slide rail;
[0030] 6. Mask folding mechanism; 61. Folding motor; 62. Insertion rod; 621. Moving guide rail; 622. Lifting guide rail; 63. Lifting seat; 64. Moving seat; 65. Second cam; 66. Second connecting rod; 67. Third cam; 68. Third connecting rod; 69. Moving motor;
[0031] 7. Turntable; 71. Feeding position; 72. Initial pressure position; 73. Compression position; 74. Discharging position; 75. U-shaped track; 76. First push plate; 77. Second push plate; 78. Cylinder; 79. Pushing motor;
[0032] 8. Compression mechanism; 81. Latch; 82. Hydraulic lifting plate; 83. Hydraulic machine head;
[0033] 91. Second conveyor platform; 92. Third guide wheel; 93. Fourth guide wheel; 94. Conveyor belt; 95. Gap. DETAILED DESCRIPTION
[0034] The specific implementation modes of the present utility model are introduced with reference to the accompanying drawings.
[0035] refer to Figure 1 The figure is a schematic diagram of the three-dimensional structure of the fully automatic compressed facial mask production equipment. The equipment is arranged in a straight line as a whole, and a feeding component 1, a die-cutting mechanism 2, a facial mask folding mechanism 3, a facial mask folding mechanism 6 and a compression mechanism 8 are arranged in sequence. The feeding component 1 is loaded with a cloth roll 101 to complete the loading. The equipment automatically performs die-cutting, two-folding, folding, compression and discharge. Multiple compressed facial masks can be formed in one compression operation. The high degree of automation can greatly improve the production efficiency of compressed facial masks.
[0036] refer to Figures 1 to 8 A fully automatic compressed mask production equipment includes a feeding component 1, a die-cutting mechanism 2, a mask folding mechanism 3, a mask folding mechanism 6 and a compression mechanism 8. The feeding component 1 conveys cloth to the die-cutting mechanism 2. The die-cutting mechanism 2 includes a hole cutting component 22 and a first conveyor belt. The hole cutting component 22 performs a hole cutting operation on the continuously fed cloth to form a sheet mask 103 in an intermittent manner. The sheet mask 103 is conveyed to the mask folding mechanism 3 through a first conveying platform 26 for folding operation to form a folded mask. The folded mask is conveyed to the mask folding mechanism 6 through a second conveying platform 91 and folded into a compression mold 104 through the mask folding mechanism 6. The compression mold 104 moves to the compression mechanism 8 through a turntable 7. The compression mechanism 8 compresses the folded mask in the compression mold 104 through hydraulic pressure to form a compressed mask.
[0037] The fully automatic compressed facial mask production equipment of this embodiment realizes the fully automatic production of compressed facial masks through the feeding component 1, the die-cutting mechanism 2, the facial mask folding mechanism 3, the facial mask folding mechanism 6 and the compression mechanism 8, thereby improving the production capacity and quality of the compressed facial masks, simplifying the production process from the mechanical structure, reducing the production cost of the whole machine, effectively reducing the production cost of the compressed facial masks, and improving product competitiveness.
[0038] It should be further explained that the feeding assembly 1 includes a material rack 11, a feed roller 12, a guide roller 13 and a waste roller 14. The cloth roll 101 is placed on the feed roller 12, and the waste roller 14 rolls the waste material into a waste roll 102. The cloth strip is guided by the guide roller 13 through the humidification box 15 for humidification, and then transported to the die-cutting mechanism 2 for hole cutting.
[0039] In order to ensure that the cloth can be stably transported to the die-cutting mechanism 2, in this embodiment, reference Figure 3The die-cutting assembly also includes a deviation corrector 21, which is arranged above the hole cutting assembly 22. The deviation corrector 21 corrects the cloth between the feeding assembly 1 and the hole cutting assembly 22.
[0040] It is understandable that, with such an arrangement, the cloth is corrected in real time by the corrector 21 so that the cloth can be aligned with the hole cutting wheel 23 of the die-cutting structure, ensuring that the cloth can be stably conveyed to the hole cutting assembly 22.
[0041] In order to perform hole cutting operation on the cloth, in this embodiment, reference Figure 3 and Figure 4 The hole cutting assembly 22 includes a hole cutting wheel 23 and a knife pad wheel 24. The hole cutting wheel 23 and the knife pad wheel 24 are arranged side by side on the tool holder 25 in the horizontal direction. The hole cutting wheel 23 and the knife pad wheel 24 are between the hole cutting wheel 23 and the knife pad wheel 24. The hole cutting wheel 23 cuts holes in the fabric in the hole cutting station to form a sheet mask 103. The hole cutting wheel 23 and the knife pad wheel 24 are both provided with a cavity connected to an external air source.
[0042] It can be understood that with such an arrangement, the fabric is stably and continuously transported to the hole cutting area after being corrected, and the hole cutting wheel 23 and the knife pad wheel 24 cooperate to cut the fabric into the shape of a mask. During the hole cutting process, the cavity inside the hole cutting wheel 23 and the knife pad wheel 24 forms a negative pressure through the external air source, and the cut sheet mask 103 is adsorbed through the pores on the surface of the knife pad wheel 24 and transferred to the first conveyor platform 26. There is a negative pressure area 29 with greater suction on the first conveyor platform 26, so that the sheet mask 103 is adsorbed onto the first conveyor platform 26 and conveyed in the direction of the first folding component 4; the waste formed by the hole cutting is rolled into the waste roll 102.
[0043] In order to fold the sheet mask 103 in half, in this embodiment, refer to Figure 5 The mask folding mechanism 3 includes a first folding component 4, which includes a pressing plate 41 and a lifting plate 42. The pressing plate 41 and the lifting plate 42 are both arranged along the feeding direction of the first conveying platform 26. The pressing plate 41 is arranged parallel to the conveying belt of the first conveying platform 26, and the lifting plate 42 is arranged obliquely above the conveying belt of the first conveying platform 26. The height of the pressing plate 41 is between the lowest height and the highest height of the lifting plate 42. A lifting material toward the cutting hole component 22 is formed between the lowest end of the lifting plate 42 and the pressing plate 41. The lifting plate 42 has a folding portion 44 extending above the pressing plate 41, and the folding portion 44 is provided with a bevel 45, which extends from the lifting material port 43 to the end of the lifting plate 42 at the highest height. At the lifting material port 43, a part of the sheet mask 103 is pressed onto the conveyor belt of the first conveyor platform 26 through the pressing plate 41, and the rest of the sheet mask 103 falls on the lifting plate 42 through the lifting material port 43, and is lifted and folded onto the pressing plate 41 by the bevel 45 of the folding portion 44 during the movement, forming a mask folded once.
[0044] It can be understood that, with such a configuration, a portion of the sheet mask 103 is pressed by the pressing plate 41 and follows the conveyor belt of the first conveyor platform 26, and another portion of the sheet mask 103 is gradually lifted and folded onto the pressing plate 41 by the lifting plate 42, so that the sheet mask 103 is folded in half once, and the folding is performed during the movement of the mask, which is efficient and will not pause.
[0045] In order to fold the mask folded once for the second time, in this embodiment, refer to Figure 5 and Figure 6 The mask folding mechanism 3 also includes a second folding component 5, which is arranged between the first conveying platform 26 and the second conveying platform 91. The second folding component 5 includes a plug plate 51 and a folding motor 53. The plug plate 51 and the folding motor 53 are driven by the first cam 54 and the first connecting rod 55. The folding motor 53 drives the plug plate 51 to move along the vertical direction of the folded mask. The first conveying platform 26 is provided with a first guide wheel 27 and a second guide wheel 28 on the side of the second folding component 5. The second conveying platform 91 is provided with a third guide wheel 92 and a fourth guide wheel 93 on the side of the second folding component 5. The third guide wheel 92 and the fourth guide wheel 93 are located below the first guide wheel 27 and the second guide wheel 28. The folded mask moves to the first guide wheel 27 and the second guide wheel 28, and the plug plate 51 inserts the folded mask between the first guide wheel 27 and the second guide wheel 28 and between the third guide wheel 92 and the fourth guide wheel 93 facing the center line of the folded mask to form a folded mask.
[0046] It should be further explained that a slide rail 56 is provided below the folding motor 53 , the inserting plate 51 is slidably connected to the slide rail 56 , and the slide rail 56 guides the inserting plate 51 to move up and down.
[0047] It can be understood that, with such an arrangement, the folding lines of the second fold and the first fold are perpendicular to each other, thereby ensuring that the mask folded twice is relatively square and not too long. By inserting the insert plate 51 from top to bottom, the mask folded once is folded a second time, and the folded mask directly reaches the second conveying platform 91. The mask folding mechanism 3 can quickly fold the sheet mask 103 a second time, with a fast folding speed and high efficiency.
[0048] In order to guide the insertion and removal of the plug board 51, in this embodiment, reference Figure 5 The plug plate 51 includes a plurality of plug pieces 52 which are parallel to each other. A plurality of plug holes 46 are provided at one end of the lifting plate 42 at the highest height. The plurality of plug pieces 52 pass through the corresponding plug holes 46 and are inserted between the first guide wheel 27 and the second guide wheel 28 .
[0049] It can be understood that, with such a configuration, the plug 52 matches the socket 46, and the plugging and unplugging actions of the multiple plugs 52 are guided by the multiple sockets 46. The sockets 46 are set to be longer in length, and the positions of the second folding component 5 and the lifting plate 42 are adjusted according to different mask sizes to improve the compatibility of the equipment.
[0050] In order to insert the folded mask twice into the compression mold 104, in this embodiment, refer to Figure 6 and Figure 7 The mask folding mechanism 6 includes a folding motor 61, an insertion rod 62, a lifting seat 63 and a moving seat 64. The insertion rod 62 is fixed on the lifting seat 63. The lifting seat 63 and the folding motor 61 are connected by a second cam 65 and a second connecting rod 66. The lifting seat 63 is movably arranged on the moving seat 64. The moving seat 64 is connected to a moving motor 69 by a third cam 67 and a third connecting rod 68. The moving motor 69 drives the moving seat 64 and the insertion rod 62 to move horizontally. The folding motor 61 drives the lifting seat 63 and the insertion rod 62 to move vertically, so as to insert the folded mask on the second conveying platform 91 into the compression mold 104.
[0051] It should be further explained that the moving seat 64 moves horizontally along the moving guide rail 621 , the moving seat 64 is provided with a lifting guide rail 622 , and the lifting seat 63 moves up and down along the lifting guide rail 622 to guide the movement of the moving seat 64 and the lifting seat 63 .
[0052] It can be understood that, with such a configuration, the folded mask can be inserted from top to bottom into the compression mold 104 below the second conveyor platform 91 by means of the insertion rod 62, and the insertion rod 62 can be moved laterally by means of the moving motor 69. Combined with the compression mold 104 that can move along the track, the insertion rod 62 can insert the folded mask into more positions, thereby increasing the loading capacity of the compression mold 104.
[0053] In order to stably transport the folded mask, in this embodiment, reference Figures 6 to 8 Two layers of conveyor belts are provided on the second conveyor platform 91, and the folded mask is conveyed between the two layers of conveyor belts. Each layer of conveyor belts includes two conveyor belts 94 parallel to each other. There is a gap 95 between the two conveyor belts 94 of each layer of conveyor belts for the insertion rod 62 to pass through, so as to insert the folded mask between the two layers of conveyor belts into the compression mold 104 under the second conveyor platform 91.
[0054] It can be understood that, with such an arrangement, the second conveyor platform 91 is located below the first conveyor platform 26, and the insert plate 51 inserts the folded mask into between the two layers of conveyor belts on the second conveyor platform 91, and the folded mask is clamped by the two layers of conveyor belts. After the folded mask reaches below the insert rod 62, the insert rod 62 descends from top to bottom, and the folded mask is inserted into the compression mold 104.
[0055] In order to transport the compression mold 104, in this embodiment, refer to Figure 1 and Figure 8 A U-shaped track 75 for the compression mold 104 to move is provided on the turntable 7. The compression mold 104 passes through the feeding position 71, the initial pressure position 72, the compression position 73 and the discharge position 74 in sequence along the U-shaped track 75. The compression mechanism 8 includes three groups of latches 81, a hydraulic lifting plate 82 and a hydraulic machine head 83. The three groups of latches 81 are installed on the driving end of the hydraulic machine head 83 through the hydraulic lifting plate 82. The three groups of latches 81 correspond to the initial pressure position 72, the compression position 73 and the discharge position 74 respectively. At the feeding position 71, the mask folding mechanism 6 inserts the folding mask into the compression mold 104, and the hydraulic machine head 83 drives the three groups of latches 81 to cooperate with the compression mold 104 on the initial pressure position 72, the compression position 73 and the discharge position 74 respectively, so as to perform the initial pressure operation of the folding mask, the compression operation of the folding mask and the discharge operation of the compressed mask.
[0056] It is understandable that, in such a configuration, the compression mold 104 rotates through the U-shaped track 75, and the folding mask is loaded at the feeding position 71. The compression mold 104 loaded with the folding mask rotates to the initial pressure position 72, the compression position 73 and the discharge position 74 in turn, and the compression mechanism 8 performs the initial pressure operation on the folding mask in the compression mold 104 at the initial pressure position 72, the compression operation on the folding mask in the compression mold 104 at the compression position 73, and the discharge operation on the compressed mask in the compression mold 104 at the discharge position 74, wherein the track is provided with a discharge port at the discharge position 74, and the latch 81 pushes the compressed mask downward out of the compression mold 104, so that the compressed mask falls downward into the discharge port, and the automatic discharge is completed. The linkage efficiency of the compression mechanism 8, the compression mold 104 and the U-shaped track 75 is high, which can save space, and the structural rigidity of the compression mechanism 8 is strong, and the supply pressure is large, which can ensure the stability of product molding.
[0057] In order, in this embodiment, referring to the figure, a first push plate 76 and a second push plate 77 are arranged on the turntable 7, the first push plate 76 is transmission-connected to the cylinder 78, the second push plate 77 is transmission-connected to the pushing motor 79, the first push plate 76 drives the compression mold 104 to move in the X-axis direction, the second push plate 77 drives the compression mold 104 to move in the Y-axis direction, so as to drive the compression mold 104 to move in the U-shaped track 75.
[0058] It can be understood that with such an arrangement, the automatic circulation of the compression mold 104 can be achieved through the first push plate 76 and the second push plate 77, and the compression mold 104 can be pushed to the feeding position 71, the initial pressure position 72, the compression position 73 and the discharge position 74 in sequence, with a compact and optimized structure.
[0059] The fully automatic compressed facial mask production equipment of the embodiment of the present application improves the production quality of compressed facial masks. Multiple compressed facial masks are compressed and formed at the same time, with a high consistency in appearance, which improves production efficiency and can reach 80 pieces / min to 100 pieces / min. It has a high degree of automation, simplifies the production process, reduces equipment manufacturing costs, and reduces labor costs, thereby reducing the production cost of compressed facial masks to a great extent.
[0060] The fully automatic compressed mask production equipment of the embodiment of the present application feeds the fabric stably through the feeding component 1, forms a sheet mask 103 through the die-cutting mechanism 2, folds the sheet mask 103 twice through the mask folding mechanism 3, inserts the folded mask into the compression mold 104 through the mask folding mechanism 6, and drives the compression mold 104 and the folded mask to perform initial compression, compression and discharging actions in turn through the automatically circulating compression mold 104, thereby realizing the fully automatic production of compressed masks, improving the production capacity and quality of compressed masks, simplifying the production process from the mechanical structure, reducing the production cost of the whole machine, effectively reducing the production cost of compressed masks, and improving product competitiveness.
[0061] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A fully automatic compressed facial mask production equipment, characterized in that: It includes a feeding component, a die-cutting mechanism, a mask folding mechanism, a mask folding mechanism and a compression mechanism. The feeding component feeds cloth to the die-cutting mechanism. The die-cutting mechanism includes a hole cutting component and a first conveying platform. The hole cutting component performs hole cutting operation on the continuously fed cloth to form a sheet mask in an intermittent manner. The sheet mask is transported to the mask folding mechanism through the first conveying platform for folding operation to form a folded mask. The folded mask is transported to the mask folding mechanism through the second conveying platform and folded into a compression mold through the mask folding mechanism. The compression mold is moved to the compression mechanism through a turntable. The compression mechanism compresses the folded mask in the compression mold through hydraulic pressure to form a compressed mask.
2. The fully automatic compressed facial mask production equipment according to claim 1, characterized in that: The die-cutting mechanism also includes a deviation corrector, which is arranged above the hole cutting assembly and performs deviation correction on the cloth between the feeding assembly and the hole cutting assembly.
3. The fully automatic compressed facial mask production equipment according to claim 1, characterized in that: The hole cutting assembly includes a hole cutting wheel and a knife pad wheel, and the hole cutting wheel and the knife pad wheel are arranged side by side on the tool holder in the horizontal direction. The hole cutting wheel and the knife pad wheel are between the hole cutting wheel and the knife pad wheel to form a sheet mask. The hole cutting wheel and the knife pad wheel are both provided with a cavity connected to an external air source.
4. The fully automatic compressed facial mask production equipment according to claim 1, characterized in that: The mask folding mechanism includes a first folding component, which includes a pressing plate and a lifting plate, wherein the pressing plate and the lifting plate are both arranged along the feeding direction of the first conveyor platform, the pressing plate is arranged parallel to and above the conveyor belt of the first conveyor platform, and the lifting plate is arranged obliquely above the conveyor belt of the first conveyor platform, the height of the pressing plate is between the lowest height and the highest height of the lifting plate, and a lifting opening facing the hole cutting component is formed between the end of the lowest height of the lifting plate and the pressing plate, and a folding portion is extended above the pressing plate by the lifting plate, and the folding portion is provided with a hypotenuse, and the hypotenuse extends from the lifting opening to the end of the highest height of the lifting plate, at the lifting opening, a part of the sheet mask is pressed onto the conveyor belt of the first conveyor platform by the pressing plate, and the rest of the sheet mask falls on the lifting plate through the lifting opening, and is lifted and folded onto the pressing plate by the hypotenuse of the folding portion during the movement, so as to form a mask folded once.
5. The fully automatic compressed facial mask production equipment according to claim 4, characterized in that: The mask folding mechanism also includes a second folding component, which is arranged between the first conveying platform and the second conveying platform, and the second folding component includes a plug plate and a folding motor. The plug plate and the folding motor are driven by a first cam and a first connecting rod, and the folding motor drives the plug plate to move in a direction perpendicular to the direction of movement of the folded mask. The first conveying platform is provided with a first guide wheel and a second guide wheel on the second folding component side, and the second conveying platform is provided with a third guide wheel and a fourth guide wheel on the second folding component side, and the third guide wheel and the fourth guide wheel are located below the first guide wheel and the second guide wheel. When the folded mask moves to the first guide wheel and the second guide wheel, the plug plate inserts the folded mask between the first guide wheel and the second guide wheel facing the center line of the folded mask, and inserts it between the third guide wheel and the fourth guide wheel to form a folded mask.
6. The fully automatic compressed facial mask production equipment according to claim 5, characterized in that: The plug plate includes a plurality of plug pieces parallel to each other, and a plurality of plug holes are provided at one end of the lifting plate at the highest height. The plurality of plug pieces are inserted between the first guide wheel and the second guide wheel after passing through the corresponding plug holes.
7. The fully automatic compressed facial mask production equipment according to claim 1, characterized in that: The mask folding mechanism includes a folding motor, an insertion rod, a lifting seat and a moving seat, the insertion rod is fixed on the lifting seat, the lifting seat and the folding motor are connected by a second cam and a second connecting rod, the lifting seat is movably arranged on the moving seat, and the moving seat is connected to the moving motor by a third cam and a third connecting rod, the moving motor drives the moving seat and the insertion rod to move horizontally, and the folding motor drives the lifting seat and the insertion rod to move vertically, so as to insert the folded mask on the second conveying platform into the compression mold.
8. The fully automatic compressed facial mask production equipment according to claim 7, characterized in that: Two layers of conveyor belts are arranged on the second conveyor platform, and the folded face mask is conveyed between the two layers of conveyor belts. Each layer of conveyor belts includes two conveyor belts parallel to each other. There is a gap between the two conveyor belts of each layer of conveyor belts for the insertion rod to pass through, so as to insert the folded face mask between the two layers of conveyor belts into the compression mold under the second conveyor platform.
9. The fully automatic compressed facial mask production equipment according to claim 1, characterized in that: The turntable is provided with a U-shaped track for the movement of the compression mold, and the compression mold passes through the feeding position, initial pressure position, compression position and discharge position in sequence along the U-shaped track. The compression mechanism includes three groups of pins, a hydraulic lifting plate and a hydraulic machine head. The three groups of pins are installed on the driving end of the hydraulic machine head through the hydraulic lifting plate, and the three groups of pins correspond to the initial pressure position, compression position and discharge position respectively. At the feeding position, the mask folding mechanism inserts the folding mask into the compression mold, and the hydraulic machine head drives the three groups of pins to cooperate with the compression molds on the initial pressure position, compression position and discharge position respectively, so as to perform the initial pressure operation of the folding mask, the compression operation of the folding mask and the discharge operation of the compressed mask.
10. The fully automatic compressed facial mask production equipment according to claim 9, characterized in that: The turntable is provided with a first push plate and a second push plate, the first push plate is transmission-connected to a cylinder, the second push plate is transmission-connected to a push motor, the first push plate drives the compression mold to move in the X-axis direction, the second push plate drives the compression mold to move in the Y-axis direction, so as to drive the compression mold to move in the U-shaped track.