Water gap shearing machine for automatic imaging defect detection of miniature plastic part

By designing a water port shearing machine for automatic imaging defect detection, using structures such as servo motors, positioning guides and camera components, the automatic feeding, detection and water port cutting of micro plastic parts is achieved, solving the problem of inefficient production efficiency caused by manual operation and improving product quality and production efficiency.

CN222628496UActive Publication Date: 2025-03-18VILLETTE TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421335256.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-03-18
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

In the prior art, in the production process of micro plastic parts, manual loading, conveying and defect detection are relied on, resulting in low production efficiency.

Method used

A water outlet shearing machine for automatic imaging defect detection of micro plastic parts is designed, and it adopts structures such as servo motors, positioning guides, jaw components and camera components to realize automatic feeding, detection and water outlet removal of micro plastic parts.

Benefits of technology

Through automated inspection and processing, the appearance and quality of micro plastic parts are improved, fully automatic production is achieved, and production efficiency is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of processing of miniature plastic parts, and particularly relates to a water gap shearing machine for automatic imaging defect detection of miniature plastic parts, which comprises a workbench, rollers arranged at the lower end of the workbench, a limiting support disc arranged at the lower end of the workbench, and a tricolor lamp arranged on the right side of the upper end of the workbench. A control panel is arranged on the right side of the workbench. According to the utility model, through the arrangement of the material receiving assembly body, the micro plastic parts can be received, placed and used, the micro plastic parts can be clamped and moved under the action of structures such as the servo motor, the positioning guide rail and the clamping jaw assembly, and the appearance defects of the micro plastic parts can be detected under the action of the camera assembly; under the action of the water gap shearing assembly, water gaps of the miniature plastic parts with appearance defects can be sheared off, the appearance and quality of the miniature plastic parts are improved, full-automatic production of machining of the miniature plastic parts is achieved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of micro plastic parts processing, in particular to a nozzle shearing machine for automatic imaging defect detection of micro plastic parts. Background Art

[0002] Micro plastic parts refer to plastic products with small size and complex shape. They are usually made by injection molding process and used in various micro products and precision instruments. Micro plastic parts are widely used in electronics, medical, automobile, communication and other fields;

[0003] After production and processing, micro plastic parts need to be inspected for defects on their appearance to ensure the quality of subsequent products. At present, the existing traditional operation methods are mostly manual loading and conveying, and defect inspection and selection are carried out with the naked eye. Finally, they are manually sent to the sprue shearing machine for sprue shearing operations, resulting in low production efficiency of the product line.

[0004] In order to solve the above problems, the present application document proposes a nozzle shearing machine for automatic imaging defect detection of micro plastic parts. Utility Model Content

[0005] The purpose of the utility model is to provide a nozzle shearing machine for automatic imaging defect detection of micro plastic parts, which solves the problem of low production efficiency of the product line caused by the existing traditional operation mode of manual feeding and conveying, defect inspection and selection with the naked eye, and finally manual feeding into the nozzle shearing machine for nozzle cutting operation.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sprue shearing machine for automatic imaging defect detection of micro plastic parts, comprising a workbench, a roller is arranged at the lower end of the workbench, a limited support plate is arranged at the lower end of the workbench, a three-color light is arranged on the right side of the upper end of the workbench, a control panel is arranged on the right side of the workbench, an electromagnetic valve sheet metal is arranged on the right side of the workbench and below the control panel, and an electromagnetic valve body is arranged on the right side of the electromagnetic valve sheet metal.

[0007] Preferably, four rollers are provided, and the four rollers are evenly distributed on the workbench. The provision of the rollers facilitates the workbench to be pushed for mobile use.

[0008] Preferably, four limiting support plates are provided, and the four limiting support plates are evenly distributed on the workbench. Through the provision of the limiting support plates, the workbench can be supported and limited to improve the placement stability of the workbench.

[0009] Preferably, a receiving platform is provided in the middle inner part of the workbench, a material box is provided on the left upper end of the receiving platform, a placement platform is provided on the inner side of the workbench and on the upper side of the receiving platform, a material handle is provided on the left lower end of the placement platform, a positioning guide rail is provided on the upper end of the placement platform, a moving seat is provided on the outer side of the positioning guide rail, a clamping jaw assembly is provided on the vertical part of the moving seat, a servo motor is provided on the upper end of the placement platform and on the rear side of the positioning guide rail, a driving belt is provided on the servo motor and the placement platform, and the driving belt is in contact with the moving seat, and the clamping jaw assembly can be driven to move by the arrangement of the servo motor, the driving belt, the positioning guide rail and other structures, so as to facilitate the subsequent appearance inspection and water outlet cutting operation.

[0010] Preferably, a plurality of the material boxes are provided, and the plurality of the material boxes are evenly distributed on the receiving platform. Through the provision of the material boxes, the materials can be received, placed and used.

[0011] Preferably, a material receiving assembly is provided at the upper end of the placement table and located on the rear side of the clamping jaw assembly, a mounting bracket is provided at the upper end of the placement table and located on the left side of the material receiving assembly, a camera assembly is provided at the horizontal portion of the mounting bracket, and a water cutting nozzle assembly is provided at the upper end of the placement table and located on the left side of the mounting bracket. Through the provision of the material receiving assembly, the miniature rubber parts can be placed and used, and under the action of the camera assembly, the water cutting nozzle assembly and other structures, the miniature rubber parts can be subjected to appearance inspection and water nozzle cutting operations.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model can arrange and place micro plastic parts for material connection through the setting of the material connection assembly body; under the action of the servo motor, the positioning guide rail, the clamping claw assembly and other structures, the micro plastic parts can be clamped and moved; under the action of the camera assembly, the micro plastic parts can be inspected for appearance defects; and under the action of the water outlet cutting assembly, the water outlet of the micro plastic parts with appearance defects can be cut off, thereby improving the appearance and quality of the micro plastic parts, so as to realize the fully automatic production of micro plastic parts processing and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;

[0015] Figure 2 For the utility model Figure 1 A side view of a stereogram;

[0016] Figure 3 For the utility model Figure 1 A top-down perspective view of .

[0017] In the figure: 1. workbench; 2. roller; 3. limit support plate; 4. three-color light; 5. control panel; 6. solenoid valve sheet metal; 7. solenoid valve body; 8. receiving table; 9. material box; 10. placement table; 11. material handle; 12. positioning guide rail; 13. moving seat; 14. clamping claw assembly; 15. servo motor; 16. driving belt; 17. material receiving assembly; 18. mounting bracket; 19. camera assembly; 20. water cutter assembly. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1 , Figure 2 , Figure 3 A nozzle shearing machine for automatic imaging defect detection of micro plastic parts includes a workbench 1, a roller 2 is arranged at the lower end of the workbench 1, four rollers 2 are arranged, and the four rollers 2 are evenly distributed on the workbench 1. The setting of the rollers 2 makes it easy to push the workbench 1 for mobile use, a limited support plate 3 is arranged at the lower end of the workbench 1, four limited support plates 3 are arranged, and the four limited support plates 3 are evenly distributed on the workbench 1. Through the setting of the limited support plate 3, the workbench 1 can be supported and limited to improve the placement stability of the workbench 1, a three-color lamp 4 is arranged on the right side of the upper end of the workbench 1, a control panel 5 is arranged on the right side of the workbench 1, an electromagnetic valve sheet metal part 6 is arranged on the right side of the workbench 1 and located at the lower side of the control panel 5, and an electromagnetic valve body 7 is arranged on the right side of the electromagnetic valve sheet metal part 6.

[0020] See also Figure 1 , Figure 2 , Figure 3A receiving platform 8 is provided in the middle of the inner side of the workbench 1, and a material box 9 is provided on the left side of the upper end of the receiving platform 8. There are multiple material boxes 9, and the multiple material boxes 9 are evenly distributed on the receiving platform 8. Through the setting of the material box 9, the material can be received and placed for use. A placement platform 10 is provided on the inner side of the workbench 1 and located on the upper side of the receiving platform 8. A material handle leak 11 is provided on the left side of the lower end of the placement platform 10. A positioning guide rail 12 is provided on the upper end of the placement platform 10, and a moving seat 13 is provided on the outer side of the positioning guide rail 12. A clamping claw assembly 14 is provided on the vertical part of the moving seat 13. A servo motor 15 is provided on the upper end of the placement platform 10 and located on the rear side of the positioning guide rail 12. A driving belt 16 is provided on the servo motor 15 and the placement platform 10. The driving belt 16 contacts the moving seat 13. Through the setting of the servo motor 15, the driving belt 16, the positioning guide rail 12 and other structures, the clamping claw assembly 14 can be driven to move, which is convenient for subsequent appearance inspection and water outlet shearing operations.

[0021] See also Figure 1 , Figure 2 , Figure 3 A material receiving assembly 17 is provided at the upper end of the placement table 10 and located on the rear side of the clamping jaw assembly 14, a mounting bracket 18 is provided at the upper end of the placement table 10 and located on the left side of the material receiving assembly 17, a camera assembly 19 is provided on the horizontal part of the mounting bracket 18, and a water cutting nozzle assembly 20 is provided at the upper end of the placement table 10 and located on the left side of the mounting bracket 18. Through the setting of the material receiving assembly 17, the miniature rubber parts can be placed and used, and under the action of the camera assembly 19, the water cutting nozzle assembly 20 and other structures, the miniature rubber parts can be subjected to appearance inspection and water nozzle cutting operations.

[0022] The specific implementation process of the utility model is as follows: when it is necessary to use the water outlet shearing machine for automatic imaging defect detection of micro plastic parts, the micro rubber parts can be received and placed for use through the setting of the material receiving assembly 17, and the micro rubber parts can be clamped and fixed under the action of the clamping jaw assembly 14. Under the action of the servo motor 15, the driving belt 16, the positioning guide rail 12 and other structures, the clamping jaw assembly 14 can be moved finely to drive the micro rubber parts to move. When the micro rubber parts move to the lower side of the camera assembly 19, under the action of the camera assembly 19, the appearance defects of the micro rubber parts can be detected. Under the action of the servo motor 15, the driving belt 16, the positioning guide rail 12 and other structures, the clamping jaw assembly 14 can drive the micro rubber parts to move again, and finally the micro rubber parts are moved to the water outlet assembly 20. Under the action of the water outlet assembly 20, the water outlet can be cut off for the micro rubber parts, and under the action of the matching material handle 11, the material box 9 and other structures, the micro rubber parts can be received and placed for use.

[0023] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A nozzle shearing machine for automatic imaging defect detection of micro plastic parts, comprising a workbench (1), characterized in that: A roller (2) is arranged at the lower end of the workbench (1), a limited support plate (3) is arranged at the lower end of the workbench (1), a three-color light (4) is arranged on the right side of the upper end of the workbench (1), a control panel (5) is arranged on the right side of the workbench (1), a solenoid valve sheet metal part (6) is arranged on the right side of the workbench (1) and below the control panel (5), and a solenoid valve body (7) is arranged on the right side of the solenoid valve sheet metal part (6).

2. A nozzle shearing machine for automatic imaging defect detection of micro plastic parts according to claim 1, characterized in that: Four rollers (2) are provided, and the four rollers (2) are evenly distributed on the workbench (1).

3. The nozzle shearing machine for automatic imaging defect detection of micro plastic parts according to claim 1, characterized in that: Four of the position-limiting support plates (3) are provided, and the four position-limiting support plates (3) are evenly distributed on the workbench (1).

4. The nozzle shearing machine for automatic imaging defect detection of micro plastic parts according to claim 1, characterized in that: A receiving platform (8) is arranged at the middle of the inner side of the workbench (1), a material box (9) is arranged on the left side of the upper end of the receiving platform (8), a placement platform (10) is arranged on the inner side of the workbench (1) and located on the upper side of the receiving platform (8), a material handle collet (11) is arranged on the left side of the lower end of the placement platform (10), a positioning guide rail (12) is arranged at the upper end of the placement platform (10), a moving seat (13) is arranged on the outer side of the positioning guide rail (12), a clamping claw assembly (14) is arranged on the vertical part of the moving seat (13), a servo motor (15) is arranged at the upper end of the placement platform (10) and located on the rear side of the positioning guide rail (12), a driving belt (16) is arranged on the servo motor (15) and the placement platform (10), and the driving belt (16) is in contact with the moving seat (13).

5. The nozzle shearing machine for automatic imaging defect detection of micro plastic parts according to claim 4, characterized in that: A plurality of the material boxes (9) are provided, and the plurality of the material boxes (9) are evenly distributed on the receiving platform (8).

6. The nozzle shearing machine for automatic imaging defect detection of micro plastic parts according to claim 4, characterized in that: A material receiving assembly (17) is arranged at the upper end of the placement platform (10) and located on the rear side of the clamping claw assembly (14); a mounting bracket (18) is arranged at the upper end of the placement platform (10) and located on the left side of the material receiving assembly (17); a camera assembly (19) is arranged at the horizontal portion of the mounting bracket (18); and a water cutting nozzle assembly (20) is arranged at the upper end of the placement platform (10) and located on the left side of the mounting bracket (18).