Plasticizing device of granulator

By introducing heating twisting dragons and scrapers into the plasticizing device of the granulator, the problems of uneven heating and adhesion are solved, uniform heating of materials and equipment cleaning are achieved, and the plasticization effect and product quality are improved.

CN222135547UActive Publication Date: 2024-12-10CHONGQING PLASTIC TECH DEV CO LTD
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Patent Information

Application Number
CN202420900377.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The existing granulator plasticizing devices have problems such as uneven heating and easy adhesion of molten plastics, resulting in poor plasticization effect and waste of materials.

Method used

A granulator plasticizing device including heating twisting dragons, rotating shafts, transmission chambers, conical slopes and scrapers is designed. By rotating the motor, the heating twisting dragons and scrapers can be driven to realize the secondary heating of materials and the adhesion of materials. Clean and scrape.

Benefits of technology

It realizes uniform heating and thorough melting of materials, avoids plastic adhesion, and ensures product quality and equipment cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of pelletizers, and discloses a pelletizer plasticizing device which comprises a base, a plasticizing tank is fixedly connected to the front face of the base, a power assembly is fixedly connected to the top of the plasticizing tank, a rotating shaft is fixedly connected to the bottom of the power assembly, a heating auger is fixedly connected to the periphery of the rotating shaft, and a motor is fixedly connected to the heating auger. A conveying bin is rotationally connected to the periphery of the heating auger, an auger inlet is formed in the periphery of the bottom end of the conveying bin, a conical slope is fixedly connected to the periphery of the top end of the conveying bin, and a heating strip is arranged at the top of the conical slope. According to the device disclosed by the utility model, the conical surface block, the heating auger, the starting rotating motor and the rotating shaft are arranged to drive the auger to rotate, and the auger can drive materials at the bottom end to the top end, so that the materials at the bottom end can be lifted to the top layer to be secondarily heated after being heated again, the interiors of the materials can be secondarily heated, the materials can be completely molten, and the plasticizing effect is relatively good; and the next procedure operation is facilitated.
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Description

Technical Field

[0001] The utility model relates to the field of granulators, in particular to a plasticizing device of a granulator. Background Art

[0002] A granulator is a molding machine that can make materials into a specific shape. It is widely used in many industries such as chemical, pharmaceutical, food, metallurgy, etc., especially in the field of plastic processing, where the role of granulators is particularly important. The working principle of a granulator is that the raw materials are generally pre-treated and then sent to the plasticizing device of the granulator. In the plasticizing device, the raw materials are subjected to high temperature and mechanical force, gradually changing from a solid state to a molten state. Then, the molten material passes through a specific mold or orifice to form the desired particle shape. Finally, through subsequent treatments such as cooling and solidification, the final particle product is obtained.

[0003] In order to change the solid plastic into a molten state, a granulator plasticizing device is required.

[0004] At present, the plasticizing device of the granulator is usually equipped with a heating mechanism inside the auger to melt the raw materials during the transmission process of the auger. However, in actual use, the raw material particles inside the auger of the granulator may be difficult to heat, resulting in uneven melting and poor plasticizing effect. On the other hand, the melted plastic has a high lifespan. In actual use, the molten plastic will adhere to the inside of the device, which is easy to waste raw materials and mix the new and old raw materials, resulting in the quality of the melted material cannot be guaranteed. Therefore, a granulator plasticizing device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a granulator plasticizing device, which aims to improve the problems in the prior art such as uneven heating of raw materials in the auger and adhesion of molten materials inside the device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a granulator plasticizing device, including a base, a plasticizing tank is fixedly connected to the front of the base, a power assembly is fixedly connected to the top of the plasticizing tank, a rotating shaft is fixedly connected to the bottom of the power assembly, a heating auger is fixedly connected to the outer periphery of the rotating shaft, a transmission bin is rotatably connected to the outer periphery of the heating auger, an auger inlet is opened on the outer periphery of the bottom end of the transmission bin, a conical slope is fixedly connected to the outer periphery of the top end of the transmission bin, a heating strip is arranged on the top of the conical slope, a storage bin is fixedly connected to the bottom of the conical slope, a sedimentation tank is opened at the bottom of the plasticizing tank, and a discharge nozzle is fixedly connected to the bottom of the plasticizing tank.

[0007] As a further description of the above technical solution:

[0008] The outer periphery of the rotating shaft is fixedly connected with an active bevel gear, the bottom end of the active bevel gear is meshed with a transmission assembly, the bottom end of the transmission assembly is meshed with a passive bevel gear, the bottom end of the passive bevel gear is fixedly connected with a rotating circular sleeve, the outer periphery of the rotating circular sleeve is fixedly connected with a connecting rod, and the outer side of the connecting rod is fixedly connected with a scraper strip.

[0009] As a further description of the above technical solution:

[0010] The power assembly comprises a motor bracket, the bottom end of which is fixedly connected to the plasticizing tank, the front of which is fixedly connected to a rotating motor, and the top end of the rotating shaft is fixedly connected to the output shaft at the bottom end of the rotating motor.

[0011] As a further description of the above technical solution:

[0012] The outer periphery of the rotating shaft is rotatably connected to the inside of the plasticizing tank.

[0013] As a further description of the above technical solution:

[0014] The bottom of the transmission bin is fixedly connected to the inner wall of the bottom end of the plasticizing tank, and the bottom of the storage bin is fixedly connected to the inner wall of the bottom end of the plasticizing tank.

[0015] As a further description of the above technical solution:

[0016] The transmission assembly includes a transmission bevel gear, the top end of which is meshed with the bottom end of the active bevel gear, the left side of the transmission bevel gear is rotatably connected with a fixed block, the top end of the fixed block is fixedly connected to the inner wall of the top end of the plasticizing tank, and the bottom end of the transmission bevel gear is meshed with the top end of the passive bevel gear.

[0017] As a further description of the above technical solution:

[0018] The interior of the rotating sleeve is rotatably connected to the outer periphery of the rotating shaft, and the interior of the passive bevel gear is rotatably connected to the outer periphery of the rotating shaft.

[0019] As a further description of the above technical solution:

[0020] The outer side and the bottom end of the scraper bar are in contact with the inner side wall and the inner bottom wall of the plasticizing tank, and the inner side of the scraper bar is in contact with the outer side wall of the storage bin.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by setting a conical block and a heating auger, turning on the rotating motor, the rotating shaft drives the auger to rotate, and the auger drives the bottom material to the top, so that the bottom material can be heated once again and then rise to the top layer for secondary heating, so that the inside of the material can be heated twice, the material can be completely melted, the plasticizing effect is better, and it is conducive to the next step of the operation.

[0023] 2. In the utility model, by setting a transmission bevel gear and a passive bevel gear, turning on the rotating motor, the rotating shaft drives the scraper to rotate in the opposite direction, so there is no need to add a motor to scrape off the molten material adhering to the inner wall of the plasticizing tank and the outer wall of the storage bin, thereby ensuring the cleanliness of the tank. At the same time, when processing again, there will be no previous material residue, thereby ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is an overall front view schematic diagram of a granulator plasticizing device proposed by the utility model;

[0025] Figure 2 This is a front cross-sectional schematic diagram of a plasticizing tank of a granulator plasticizing device proposed by the utility model;

[0026] Figure 3 This is a schematic diagram of the left side of the cross section of a transmission bin of a granulator plasticizing device proposed by the utility model;

[0027] Figure 4 This is a schematic diagram of the top surface of a scraper bar of a granulator plasticizing device proposed by the utility model.

[0028] Legend:

[0029] 1. Base; 2. Plasticizing tank; 3. Motor bracket; 4. Rotating motor; 5. Rotating shaft; 6. Heating auger; 7. Transmission bin; 8. Auger inlet; 9. Conical slope; 10. Heating strip; 11. Storage bin; 12. Sedimentation trough; 13. Discharge nozzle; 14. Active bevel gear; 15. Transmission bevel gear; 16. Fixed block; 17. Passive bevel gear; 18. Rotating sleeve; 19. Connecting rod; 20. Scraper strip. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] Reference Figure 1-Figure 3The utility model provides an embodiment: a granulator plasticizing device, including a base 1 for carrying and fixing equipment, a plasticizing tank 2 for convenient plasticizing is fixedly connected to the front of the base 1, a power component for providing power is fixedly connected to the top of the plasticizing tank 2, the power component includes a motor bracket 3, the bottom end of the motor bracket 3 is fixedly connected to the plasticizing tank 2, the front of the motor bracket 3 is fixedly connected to a rotating motor 4 for providing rotational power, a rotating shaft 5 is fixedly connected to the bottom of the power component, the top of the rotating shaft 5 is fixedly connected to the output shaft at the bottom end of the rotating motor 4, the rotating motor 4 is turned on, and the output shaft at the bottom end of the rotating motor 4 will drive the rotating shaft 5 to rotate, the outer periphery of the rotating shaft 5 is rotatably connected to the inside of the plasticizing tank 2, the outer periphery of the rotating shaft 5 is fixedly connected to a heating auger 6, a heating resistance wire is arranged inside the heating auger 6, and the blades of the heating auger 6 will heat the object when rotating. The material is heated, and the outer periphery of the heating auger 6 is rotatably connected to a transmission bin 7. The rotation of the heating auger 6 can transmit the material inside the transmission bin 7 to the top of the transmission bin 7. The bottom of the transmission bin 7 is fixedly connected to the inner wall of the bottom end of the plasticizing tank 2. An auger entrance 8 is provided on the outer periphery of the bottom end of the transmission bin 7 to facilitate the entry of materials. There are four groups of auger entrances 8, which are evenly distributed in an annular shape on the outer periphery of the bottom end of the transmission bin 7. A conical slope 9 is fixedly connected to the outer periphery of the top end of the transmission bin 7. A heating strip 10 is provided on the top of the conical slope 9. A storage bin 11 for storing materials is fixedly connected to the bottom of the conical slope 9. The bottom of the storage bin 11 is fixedly connected to the inner wall of the bottom end of the plasticizing tank 2. A sedimentation tank 12 is provided at the bottom of the plasticizing tank 2. There are eight groups of sedimentation tanks 12, which are evenly distributed in an annular shape on the inner wall of the bottom end of the plasticizing tank 2, and on the outside of the storage bin 11, a discharge nozzle 13 is fixedly connected to the bottom of the plasticizing tank 2.

[0032] Reference Figure 2-Figure 4The outer periphery of the rotating shaft 5 is fixedly connected with a driving bevel gear 14. The rotation of the rotating shaft 5 will drive the driving bevel gear 14 to rotate. The bottom end of the driving bevel gear 14 is meshed with a transmission component for transmitting rotation. The transmission component includes a transmission bevel gear 15. The top of the transmission bevel gear 15 is meshed with the bottom end of the driving bevel gear 14. The left side of the transmission bevel gear 15 is rotatably connected with a fixed block 16 for fixing. The top of the fixed block 16 is fixedly connected to the inner wall of the top of the plasticizing tank 2. The bottom end of the transmission component is meshed with a passive bevel gear 17. The bottom end of the transmission bevel gear 15 is meshed with the top of the passive bevel gear 17. The transmission bevel gear 15 can transmit the power of the driving bevel gear 14 to the passive bevel gear 17, and make the passive bevel gear 17 and the driving bevel gear 14 The rotating direction of the movable bevel gear 14 is opposite, and the internal rotation of the passive bevel gear 17 is connected to the outer periphery of the rotating shaft 5. The bottom end of the passive bevel gear 17 is fixedly connected to a rotating sleeve 18, and the internal rotation of the rotating sleeve 18 is connected to the outer periphery of the rotating shaft 5. The outer periphery of the rotating sleeve 18 is fixedly connected to a connecting rod 19. Four groups of connecting rods 19 are arranged, which are evenly distributed in an annular shape on the outer periphery of the rotating sleeve 18. A scraper bar 20 is fixedly connected to the outer side of the connecting rod 19. The outer side and the bottom end of the scraper bar 20 are in contact with the side inner wall and the bottom inner wall of the plasticizing tank 2, and the inner side of the scraper bar 20 is in contact with the side outer wall of the storage bin 11. The inner wall of the scraper bar 20 is set as an inclined surface, which is convenient for scraping off the molten material on the surface of the storage bin 11 and the plasticizing tank 2.

[0033] Working principle: when you want to make it convenient for the material to be completely heated and molten, turn on the rotating motor 4, the output shaft at the bottom of the rotating motor 4 drives the rotating shaft 5 to rotate, the rotating shaft 5 drives the heating auger 6 to rotate, the blades of the heating auger 6 heat the material and transfer the material to the top of the transmission bin 7, and the material falls from the top of the transmission bin 7 to the conical slope 9, the heating strip 10 on the conical slope 9 drives the conical slope 9 to heat, and at the same time, the material is heated for the second time, the molten material falls along the inclined surface of the conical slope 9 with the unmelted granular material, and at the same time, the unmelted granular material is heated for the second time to become a molten state, and passes through the sedimentation tank 12 and is discharged from the discharge nozzle 13, so that the material is heated more evenly and melted more thoroughly. When it is desired to conveniently scrape off the material adhering to the inner wall, the rotating shaft 5 rotates, driving the active bevel gear 14 to rotate, the active bevel gear 14 drives the transmission bevel gear 15 to rotate, the transmission bevel gear 15 drives the passive bevel gear 17 to rotate in the opposite direction to the active bevel gear 14, the passive bevel gear 17 drives the connecting rod 19 to rotate, the connecting rod 19 drives the scraping bar 20 to rotate, the scraping bar 20 scrapes off the molten material on the inner wall of the plasticizing tank 2 and the outer wall of the storage bin 11, thereby preventing the material from adhering.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A granulator plasticizing device, comprising a base (1), characterized in that: The front of the base (1) is fixedly connected to a plasticizing tank (2), the top of the plasticizing tank (2) is fixedly connected to a power assembly, the bottom of the power assembly is fixedly connected to a rotating shaft (5), the outer periphery of the rotating shaft (5) is fixedly connected to a heating auger (6), the outer periphery of the heating auger (6) is rotatably connected to a transmission bin (7), the outer periphery of the bottom end of the transmission bin (7) is provided with an auger inlet (8), the outer periphery of the top end of the transmission bin (7) is fixedly connected to a conical slope (9), the top of the conical slope (9) is provided with a heating strip (10), the bottom of the conical slope (9) is fixedly connected to a storage bin (11), the bottom of the plasticizing tank (2) is provided with a sedimentation tank (12), and the bottom of the plasticizing tank (2) is fixedly connected to a discharge nozzle (13).

2. A granulator plasticizing device according to claim 1, characterized in that: The outer periphery of the rotating shaft (5) is fixedly connected to a driving bevel gear (14), the bottom end of the driving bevel gear (14) is meshed with a transmission assembly, the bottom end of the transmission assembly is meshed with a passive bevel gear (17), the bottom end of the passive bevel gear (17) is fixedly connected to a rotating circular sleeve (18), the outer periphery of the rotating circular sleeve (18) is fixedly connected to a connecting rod (19), and the outer side of the connecting rod (19) is fixedly connected to a scraper strip (20).

3. A granulator plasticizing device according to claim 1, characterized in that: The power assembly comprises a motor bracket (3), the bottom end of the motor bracket (3) is fixedly connected to the plasticizing tank (2), the front of the motor bracket (3) is fixedly connected to a rotating motor (4), and the top end of the rotating shaft (5) is fixedly connected to the output shaft at the bottom end of the rotating motor (4).

4. A granulator plasticizing device according to claim 1, characterized in that: The outer periphery of the rotating shaft (5) is rotatably connected to the interior of the plasticizing tank (2).

5. The granulator plasticizing device according to claim 1, characterized in that: The bottom of the transmission bin (7) is fixedly connected to the inner wall of the bottom end of the plasticizing tank (2), and the bottom of the storage bin (11) is fixedly connected to the inner wall of the bottom end of the plasticizing tank (2).

6. A granulator plasticizing device according to claim 2, characterized in that: The transmission assembly comprises a transmission bevel gear (15), the top end of the transmission bevel gear (15) is meshed with the bottom end of the active bevel gear (14), the left side of the transmission bevel gear (15) is rotatably connected with a fixed block (16), the top end of the fixed block (16) is fixedly connected to the inner wall of the top end of the plasticizing tank (2), and the bottom end of the transmission bevel gear (15) is meshed with the top end of the passive bevel gear (17).

7. A granulator plasticizing device according to claim 2, characterized in that: The rotating sleeve (18) is internally rotatably connected to the outer periphery of the rotating shaft (5), and the passive bevel gear (17) is internally rotatably connected to the outer periphery of the rotating shaft (5).

8. A granulator plasticizing device according to claim 2, characterized in that: The outer side and bottom end of the scraper bar (20) are in contact with the inner side wall and bottom wall of the plasticizing tank (2), and the inner side of the scraper bar (20) is in contact with the outer side wall of the storage bin (11).