Plough discharger with adjustable direction
By introducing a control mechanism into the plow unloader and using the design of supporting the plow steel plate with hydraulic cylinder block and telescopic rod, the problem of low adjustability of the plow unloader in the prior art is solved, and the precise separation of materials is achieved Adjustment and component adjustment improve unloading efficiency and equipment reliability.
Patent Information
- Application Number
- CN202420786902.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-16
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-16
AI Technical Summary
When used, the existing plow unloader can only transport and load and unload materials in a single area. It has low adjustability and cannot perform split-unloading operations according to actual needs, especially the components of split-unloading materials cannot be accurately adjusted. .
A plow-type unloader with adjustable direction is designed, and the control mechanism includes a hydraulic cylinder block, a plow steel plate, a telescopic rod and a support frame. Through the expansion and expansion rod of the hydraulic cylinder block, the plow-type steel plate can be accurately adjusted. Achieve accurate distribution and component adjustment of materials in different areas.
It realizes accurate split adjustment of materials, improves unloading efficiency and accuracy, enhances the reliability and operational flexibility of equipment, and can quickly adjust the components of split materials according to production needs.
Smart Images

Figure CN222137986U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plough-type dischargers, in particular to a plough-type discharger with adjustable direction. Background Art
[0002] The plow type unloader is a modern unloading and coal sorting machine. It effectively overcomes the various defects of traditional unloaders by adopting a combination of triangular arc plowshares and hydraulic pushers, and has become the current leading coal sorting equipment. Its working principle is to use the plowshares to close to the belt, and use the hydraulic pusher to lift the groove part of the belt to the same plane as the belt, so that the coal can be smoothly divided into two parts and fall into the silo. This design not only improves the unloading efficiency, but also reduces the risk of coal accumulation and blockage. The specially designed locking device of the plow type unloader can adjust the height of the plowshare to ensure that it will not be lifted or shaken due to material impact during work, thereby avoiding belt tearing, wear and coal leakage. In addition, its wear-resistant plowshare and the power source of the electro-hydraulic push rod ensure the smooth operation of the unloader, good self-locking performance, no internal and external leakage, and extremely strong overload capacity, which greatly improves production efficiency and safety.
[0003] The patent document with application number CN201921849176.9 discloses a plow type discharger, which includes a plowshare bracket and a discharge plowshare located in a conveying space, the plowshare bracket includes a left fixing part and a right fixing part, the discharge plowshare has a discharge surface, the discharge surface is extended from bottom to top, the discharge plowshare has a left discharge position and a right discharge position, the discharge plowshare is detachably connected to the left fixing part when in the left discharge position, and is detachably connected to the right fixing part when in the right discharge position, the discharge surface faces the front left direction when the discharge plowshare is in the left discharge position, and is used to discharge materials Guided to the left side of the conveying mechanism, the unloading surface faces the front right direction when the unloading plow cutter is in the right unloading position, and is used to guide the material to the right side of the conveying mechanism. Based on the search of the above-mentioned patent and combined with the plow type unloader in the prior art, it is found that the above-mentioned plow type unloader, when used, can usually only divert and load and unload materials in a single area, and its adjustability is low, and it is impossible to perform branch unloading operations according to actual needs. Especially in the existing branch plow type unloader, although the material can be unloaded in a branch way, its adjustability is also low, and it is impossible to accurately adjust the amount of branched material according to actual needs. Utility Model Content
[0004] The purpose of the utility model is to provide a direction-adjustable plow-type discharger to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A direction-adjustable plow-type discharger comprises a conveyor belt, a bracket is arranged on the left side of the conveyor belt, a supporting shaft frame is fixedly installed on the upper end of the bracket, an electric push rod body is installed on the supporting shaft frame, a connecting shaft body is installed on the transmission end of the electric push rod body, a regulating mechanism is arranged below the connecting shaft body, the regulating mechanism comprises a support rod, a mounting seat, a hydraulic cylinder body, a mounting plate and a plow steel plate, the electric push rod body is connected to the support rod through the connecting shaft body, a mounting seat is fixedly installed on the middle part of the support rod, a hydraulic cylinder body is fixedly installed on the rear end of the mounting seat, a mounting plate is arranged at the rear of the hydraulic cylinder body, the mounting plate is fixedly connected to the transmission end of the hydraulic cylinder body, and a plow steel plate is fixedly installed on the outer side of the mounting plate.
[0007] Optionally, the regulating mechanism further includes a steel bar, a first telescopic rod, a second telescopic rod, a support frame, a reinforcement rod, a rotating shaft rod, a connecting rod and a leak-proof baffle, and the steel bar is fixedly mounted on the lower end of the plow steel plate.
[0008] Optionally, a first telescopic rod and a second telescopic rod are fixedly mounted on the outer wall of the support rod, the first telescopic rod is located behind the support rod, and the second telescopic rod is located in front of the support rod.
[0009] Optionally, one end of the first telescopic rod away from the support rod is fixedly connected to the mounting plate, and one end of the second telescopic rod away from the support rod is fixedly connected to the mounting plate.
[0010] Optionally, a support frame is fixedly installed on the left end of the support rod, a reinforcement rod is fixedly installed on the upper end of the support frame, and one end of the reinforcement rod away from the support frame is fixedly connected to the support rod.
[0011] Optionally, a rotating shaft is provided at the left end of the support frame, and the support frame is rotatably connected to the bracket via the rotating shaft.
[0012] Optionally, a connecting rod is fixedly mounted on the inner wall of the plow steel plate, and an anti-leakage baffle is fixedly mounted on one end of the connecting rod away from the plow steel plate, and the anti-leakage baffle is located on the inner side of the plow steel plate.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] In the utility model, a regulating mechanism is provided, which allows the operator to accurately adjust the material diversion according to actual needs. Through the extension and retraction of the hydraulic cylinder body, the plow plate can accurately adjust the position, thereby realizing accurate distribution of materials in different areas and improving unloading efficiency. The regulating mechanism enables the operator to quickly respond and adjust the material diversion. The use of the hydraulic system provides instant feedback and adjustment capabilities, allowing the operator to quickly adjust the amount of diverted materials according to production needs. Through the joint support of the first telescopic rod and the second telescopic rod, the stability of the plow plate is improved, which ensures that during the material diversion and unloading process, the stability of the plow plate will not be affected, thereby improving the accuracy of unloading and the reliability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional front view;
[0016] Figure 2 It is a schematic structural diagram of the utility model in a plane front view;
[0017] Figure 3 This is a schematic diagram of the structure of the utility model in a three-dimensional left view;
[0018] Figure 4 It is a schematic diagram of the structure of the utility model in a three-dimensional right view;
[0019] Figure 5 It is a schematic diagram of the structure of the utility model in a three-dimensional top view;
[0020] Figure 6 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 1 ;
[0021] Figure 7 The structure of the utility model is shown in a three-dimensional cutaway view. Figure 2 .
[0022] In the figure: 1. conveyor belt; 2. bracket; 3. electric push rod body; 4. support shaft frame; 5. connecting shaft body; 6. regulating mechanism; 601. support rod; 602. mounting seat; 603. hydraulic cylinder body; 604. mounting plate; 605. plow steel plate; 606. steel bar; 607. first telescopic rod; 608. second telescopic rod; 609. support frame; 610. reinforcement rod; 611. rotating shaft rod; 612. connecting rod; 613. anti-leakage baffle. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figures 1 to 7 In the embodiment of the utility model, a direction-adjustable plow type unloader includes a conveyor belt 1, a bracket 2 is arranged on the left side of the conveyor belt 1, a support shaft frame 4 is fixedly installed on the upper end of the bracket 2, an electric push rod body 3 is installed on the support shaft frame 4, a connecting shaft body 5 is installed on the transmission end of the electric push rod body 3, and a regulating mechanism 6 is arranged below the connecting shaft body 5. The regulating mechanism 6 includes a support rod 601, a mounting seat 602, a hydraulic cylinder body 603, a mounting plate 604 and a plow steel plate 605. The electric push rod body 3 is connected to the support rod through the connecting shaft body 5. 601 is connected, a mounting seat 602 is fixedly installed in the middle of the support rod 601, a hydraulic cylinder body 603 is fixedly installed at the rear end of the mounting seat 602, a mounting plate 604 is arranged behind the hydraulic cylinder body 603, the mounting plate 604 is fixedly connected to the transmission end of the hydraulic cylinder body 603, a plow steel plate 605 is fixedly installed on the outer side of the mounting plate 604, and the regulating mechanism 6 also includes a steel bar 606, a first telescopic rod 607, a second telescopic rod 608, a support frame 609, a reinforcement rod 610, a rotating shaft rod 611, a connecting rod 612 and The anti-leakage baffle 613, the lower end of the plow steel plate 605 is fixedly installed with a steel bar 606, the outer wall of the support rod 601 is fixedly installed with a first telescopic rod 607 and a second telescopic rod 608, the first telescopic rod 607 is located behind the support rod 601, the second telescopic rod 608 is located in front of the support rod 601, the end of the first telescopic rod 607 away from the support rod 601 is fixedly connected to the mounting plate 604, the end of the second telescopic rod 608 away from the support rod 601 is fixedly connected to the mounting plate 604, and the left end of the support rod 601 is fixedly connected to the mounting plate 604. A support frame 609 is installed, a reinforcement rod 610 is fixedly installed on the upper end of the support frame 609, and one end of the reinforcement rod 610 away from the support frame 609 is fixedly connected to the support rod 601, a rotating shaft rod 611 is provided at the left end of the support frame 609, and the support frame 609 is rotatably connected to the bracket 2 through the rotating shaft rod 611, a connecting rod 612 is fixedly installed on the inner wall of the plow steel plate 605, and an anti-leakage baffle 613 is fixedly installed on the end of the connecting rod 612 away from the plow steel plate 605, and the anti-leakage baffle 613 is located on the inner side of the plow steel plate 605;
[0025] The support rod 601 plays a role of fixing and supporting, ensuring the stability and accuracy of the regulating mechanism 6 during the unloading process. The mounting seat 602 is used to fix the hydraulic cylinder body 603 so that it can smoothly push the plow steel plate 605. The hydraulic cylinder body 603 is the core component of the regulating mechanism 6. It pushes the plow steel plate 605 through its extension and contraction to achieve the adjustment of material diversion. The mounting plate 604 is used to fix the plow steel plate 605 to ensure its correct position during the unloading process. The plow steel plate 605 is a key component for realizing material diversion. The adjustment of its shape and position determines the diversion of the material. 606 is used to strengthen the structural stability of the plow plate 605 and improve its ability to resist deformation under material impact; the hydraulic cylinder body 603, the first telescopic rod 607 and the second telescopic rod 608 provide solid support to help prevent the plow plate 605 from shifting under material impact, thereby improving the accuracy of unloading; the reinforcement rod 610 is used to strengthen the stability of the support rod 601; the connecting rod 612 is used to connect the leak-proof baffle 613, which is located on the inner side of the plow plate 605 and is used to block the material leaking from under the plow plate 605 to prevent the material from leaking out.
[0026] The working principle of the utility model is as follows: the plough type discharger with adjustable direction is composed of a conveyor belt 1, a bracket 2, an electric push rod body 3, a supporting shaft frame 4, a connecting shaft body 5 and a regulating mechanism 6. Before using the plough type discharger with adjustable direction, the conveyor belt 1, the electric push rod body 3 and the hydraulic cylinder body 603 need to be connected to the power supply and the control terminal in advance. When using the plough type discharger with adjustable direction, the conveyor belt 1 can be started to transport the material. When performing the unloading operation, it is only necessary to start the electric push rod body 3. The electric push rod body 3 pushes the connecting shaft 5 and the support rod 601 in the lower right direction, so that the plow plate 605 can be close to the conveyor belt 1. At this time, the materials on the conveyor belt 1 will be separated by the plow plate 605 and transported in two directions, so as to achieve the effect of split unloading. The anti-leakage baffle 613 is located on the inner side of the plow plate 605, which is used to block the materials leaking from the bottom of the plow plate 605 to prevent the materials from leaking out. If it is necessary to adjust the amount of materials in the split path, it is only necessary to activate the control mechanism 6 and start the hydraulic cylinder 603. When the hydraulic cylinder 603 is started to extend or contract, when the hydraulic cylinder 603 is extended, it will push the plow plate 605 to move backward, at this time, the amount of material in the front of the plow plate 605 will increase. On the contrary, when the hydraulic cylinder 603 is contracted, it will pull the plow plate 605 to move forward, at this time, the amount of material in the rear of the plow plate 605 will increase. The operation is simple, the material weight can be quickly adjusted, and under the joint support effect of the hydraulic cylinder 603, the first telescopic rod 607 and the second telescopic rod 608, the stability of the plow plate 605 is also improved; in summary, the control mechanism 6 uses the hydraulic cylinder 603 to accurately control the position of the plow plate 605, the hydraulic cylinder 603, the first telescopic rod 607 and the second telescopic rod 608 jointly support the weight of the plow plate 605 and withstand the impact of the material, and on the premise of ensuring the stability of the plow plate 605, the adjustability of the plow plate 605 is effectively improved, and the position of the plow plate 605 can be adjusted according to the needs of use, thereby effectively adjusting the amount of the branched material.
[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A direction-adjustable plow-type discharger, comprising a conveyor belt (1), a bracket (2) being arranged on the left side of the conveyor belt (1), a support shaft frame (4) being fixedly mounted on the upper end of the bracket (2), an electric push rod body (3) being mounted on the support shaft frame (4), and a connecting shaft body (5) being mounted on the transmission end of the electric push rod body (3), characterized in that: A regulating mechanism (6) is arranged below the connecting shaft (5), and the regulating mechanism (6) comprises a support rod (601), a mounting seat (602), a hydraulic cylinder body (603), a mounting plate (604) and a plow steel plate (605). The electric push rod body (3) is connected to the support rod (601) via the connecting shaft (5), a mounting seat (602) is fixedly mounted in the middle of the support rod (601), a hydraulic cylinder body (603) is fixedly mounted at the rear end of the mounting seat (602), a mounting plate (604) is arranged behind the hydraulic cylinder body (603), the mounting plate (604) is fixedly connected to the transmission end of the hydraulic cylinder body (603), and a plow steel plate (605) is fixedly mounted on the outer side of the mounting plate (604).
2. A direction-adjustable plow-type discharger according to claim 1, characterized in that: The regulating mechanism (6) further comprises a steel bar (606), a first telescopic rod (607), a second telescopic rod (608), a support frame (609), a reinforcement rod (610), a rotating shaft rod (611), a connecting rod (612) and a leak-proof baffle (613); the steel bar (606) is fixedly mounted on the lower end of the plow steel plate (605).
3. A direction-adjustable plow-type discharger according to claim 1, characterized in that: A first telescopic rod (607) and a second telescopic rod (608) are fixedly mounted on the outer wall of the support rod (601); the first telescopic rod (607) is located behind the support rod (601), and the second telescopic rod (608) is located in front of the support rod (601).
4. A direction-adjustable plow-type discharger according to claim 3, characterized in that: One end of the first telescopic rod (607) away from the support rod (601) is fixedly connected to the mounting plate (604), and one end of the second telescopic rod (608) away from the support rod (601) is fixedly connected to the mounting plate (604).
5. The direction-adjustable plow-type discharger according to claim 1, characterized in that: A support frame (609) is fixedly mounted on the left end of the support rod (601), a reinforcement rod (610) is fixedly mounted on the upper end of the support frame (609), and one end of the reinforcement rod (610) away from the support frame (609) is fixedly connected to the support rod (601).
6. A direction-adjustable plow-type discharger according to claim 2, characterized in that: A rotating shaft (611) is provided at the left end of the support frame (609), and the support frame (609) is rotatably connected to the bracket (2) via the rotating shaft (611).
7. The direction-adjustable plow-type discharger according to claim 2, characterized in that: A connecting rod (612) is fixedly mounted on the inner wall of the plow steel plate (605), and a leakage prevention baffle (613) is fixedly mounted on one end of the connecting rod (612) away from the plow steel plate (605), wherein the leakage prevention baffle (613) is located on the inner side of the plow steel plate (605).
