Pickling tank heating device

By inlaid heating pipes on the outer surface of the heating assembly of the pickling tank heating device and fixing them with guide plates and groove limits, the problem of damage during the placement and lifting of metal pipes is solved, extending the service life of the heating pipes and improving the Heating efficiency of pickling liquid.

CN222139293UActive Publication Date: 2024-12-10SHANGHAI CHANGXING METAL PROCESSING CO LTD
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Patent Information

Application Number
CN202420805895.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2024-12-10
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing pickling tank heating assembly is prone to damage when the metal pipe fittings are placed and lifted out, resulting in a shorter service life.

Method used

A pickling tank heating device is designed to prevent bumps by inlaid heating pipes on the outer surface of the heating assembly and using inclined guide plates and grooves to limit the metal pipe fittings to avoid bumps.

Benefits of technology

It effectively avoids collision with the heating pipe when metal pipe fittings are placed in and lifted out, extends the service life of the heating pipe, and improves the heating efficiency of the pickling liquid.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pickling tank heating device which comprises a tank body with an opening in the top, a heating assembly is installed at the inner bottom of the tank body in a clamped mode, the heating assembly is of a semicircular ring structure with an opening in the top, and a plurality of heating pipes which are arranged at equal intervals are arranged on the outer wall of the heating assembly. Inclined guide plates are movably installed on the two sides of the heating assembly. According to the pickling tank disclosed by the utility model, the heating pipe is embedded on the outer surface of the heating component, the metal pipe fitting is guided by the guide plate, and meanwhile, the metal pipe fitting is limited and fixed through the groove of the heating component, so that the metal pipe fitting can be prevented from colliding with the heating pipe when the metal pipe fitting is put into and lifted out of the tank body, and the service life of the heating pipe is prolonged.
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Description

Technical Field

[0001] The utility model relates to the field of metal surface treatment, in particular to a pickling tank heating device. Background Art

[0002] In shipbuilding, it is often involved in the surface treatment of pipes and fittings on board, mainly anti-rust galvanizing and other operations. Its purpose is to adapt to the working environment on the ocean, make it rust-proof, extend its service life, and avoid rust or leakage during the period.

[0003] Different metal pipes are often used in shipboard fluid transportation, refrigerant systems, gas pipelines, etc. After production and processing, these metal pipes are surface treated as needed and transported to special surface treatment sites for surface galvanizing and other operations. When stored in warehouses or placed outdoors, metal pipes often produce a lot of rust, so the rust on the surface of the metal pipes needs to be cleaned and galvanized. The surface-treated pipe products are transported to ships for installation and use.

[0004] Most existing methods of removing rust from metal pipes are to immerse them in a pickling tank for acidic rust removal. During the rust removal process, the metal pipes need to be placed in the pickling tank, and the pickling liquid in the pickling tank is used to remove the rust on the surface of the metal pipes. In order to improve the rust removal efficiency and shorten the rust removal time, a heating component will be installed in the pickling tank to improve the cleaning effect of the metal pipes. However, the existing heating component simply places the heating pipe into the pickling tank, and then uses a lifting rope to place the metal pipes into the pickling tank for pickling. However, when the metal pipes are placed in and lifted out of the pickling tank, the metal pipes are prone to touch and damage the heating pipes, thereby shortening the service life of the heating pipes. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a pickling tank heating device to solve the problem that the existing heating assembly simply places the heating tube into the pickling tank, and the metal pipe fittings are easily touched and damaged when being placed in and lifted out of the pickling tank.

[0006] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0007] A pickling tank heating device comprises a tank body with an opening at the top, a heating component is clamped and installed on the inner bottom of the tank body, the heating component is a semi-circular ring structure with an opening at the top, and the outer wall of the heating component is provided with a plurality of equidistantly arranged heating tubes, inclined guide plates are movably installed on both sides of the heating component, a plurality of retaining members are provided on the inner bottom of the tank body, a retaining groove is provided inside the retaining member, the cross-section of the retaining groove is a convex structure, and the top of the retaining groove passes through the retaining member, and one end of the retaining groove is provided with an opening.

[0008] Preferably, a locking portion is provided at the bottom of the heating component, and the locking portion corresponds to the locking groove on the locking member.

[0009] Preferably, horizontal strip-shaped limiting grooves are provided on both sides of the interior of the pool body, the cross section of the limiting groove is a T-shaped structure, and the limiting groove is provided with limiting openings.

[0010] Preferably, the guide plate is inclined from top to bottom and from outside to inside, the top of the guide plate extends horizontally outward, and the end is provided with a limit block that slidably cooperates with the limit groove.

[0011] Preferably, the inner end of the guide plate is located at the edge of the heating assembly.

[0012] Preferably, an outer surface of the heating component is provided with a mounting groove extending along the axial direction of the heating component, and the heating tube is installed in the mounting groove.

[0013] Preferably, a plurality of strip-shaped flow openings are formed through the outer surface of the heating component, and the flow openings are distributed between the mounting grooves.

[0014] The utility model provides a pickling tank heating device, which has the following beneficial effects:

[0015] The utility model has specially designed a heating device for the pickling tank, in which a heating pipe is embedded in the outer surface of a heating component, a guide plate is used to guide the metal pipe fitting, and the metal pipe fitting is limited and fixed by a groove of the heating component, so that when the metal pipe fitting is put into or lifted out of the tank body, it can be avoided that the metal pipe fitting hits the heating pipe, thereby extending the service life of the heating pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main internal structure of the utility model;

[0017] Figure 2 for Figure 1 A schematic diagram of the internal structure from a side view;

[0018] Figure 3 This is a schematic diagram of the installation of the heating assembly and the guide plate of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the pool body of the utility model.

[0020] In the figure:

[0021] 1. Pool body; 101. Limiting groove; 102. Limiting opening; 2. Heating assembly; 201. Positioning part; 202. Flow opening; 203. Mounting groove; 3. Heating tube; 4. Positioning piece; 5. Guide plate; 501. Limiting block; 6. Metal pipe fittings. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-4 The utility model provides a technical solution: a pickling tank heating device, comprising a tank body 1 with an opening at the top, a heating assembly 2 is clamped and installed on the inner bottom of the tank body 1, the heating assembly 2 is a semicircular ring structure with an opening at the top, and a plurality of equidistantly arranged heating pipes 3 are arranged on the outer wall of the heating assembly 2, and inclined guide plates 5 are movably installed on both sides of the heating assembly 2. As a preferred embodiment, the tank body 1 is a concrete structure, which can slow down the corrosion of the tank body 1 by the pickling liquid.

[0024] In this embodiment, a plurality of locking members 4 are provided at the inner bottom of the pool body 1, and a locking groove is provided inside the locking member 4. The cross-section of the locking groove is a convex structure, and the top of the locking groove passes through the locking member 4. An opening is provided at one end of the locking groove. A locking portion 201 is provided at the bottom of the heating component 2, and the locking portion 201 corresponds to the locking groove on the locking member 4.

[0025] During specific use, the locking portion 201 at the bottom of the heating component 2 slides into the locking groove in the locking piece 4, and the locking portion 201 is limited and fixed by the locking groove, so that the heating component 2 is fixedly installed on the inner bottom of the pool body 1, and the metal pipe 6 is limited by the groove of the heating component 2 to prevent the metal pipe 6 from colliding and damaging the heating tube 3.

[0026] In this embodiment, horizontal strip-shaped limit grooves 101 are provided on both sides of the interior of the pool body 1. The cross-section of the limit groove 101 is a T-shaped structure, and a limit opening 102 is provided on the limit groove 101. The guide plate 5 is inclined from top to bottom and from outside to inside. The top of the guide plate 5 extends horizontally outward, and a limit block 501 that slides with the limit groove 101 is provided at the end. The inner end of the guide plate 5 is located at the edge of the heating component 2.

[0027] During specific use, the limit block 501 at the top of the guide plate 5 is placed into the limit opening 102. Since the limit opening 102 is connected to the limit groove 101, the limit block 501 can be slid into the limit groove 101 through the limit opening 102, and the limit block 501 is limited and fixed by the limit groove 101, and then the guide plate 5 is installed on both sides of the interior of the pool body 1. The metal pipe 6 is guided by the guide plate 5 so that the metal pipe 6 can be accurately placed in the groove of the heating component 2 to prevent the metal pipe 6 from bumping and damaging the heating tube 3.

[0028] In this embodiment, a mounting groove 203 extending along the axial direction of the heating component 2 is formed on the outer surface of the heating component 2 , and the heating tube 3 is installed in the mounting groove 203 .

[0029] During specific use, the heating tube 3 can be a resistance wire heating tube 3, which is a common technology in the prior art and can generate a large amount of heat energy. The pickling liquid is heated by the heat energy, thereby accelerating the chemical reaction of the pickling liquid on the rust on the surface of the metal pipe 6, thereby improving the cleaning effect of the rust.

[0030] In this embodiment, a plurality of strip-shaped flow openings 202 are formed through the outer surface of the heating component 2 , and the flow openings 202 are distributed between the installation grooves 203 .

[0031] During specific use, by opening a plurality of flow ports 202 on the outer surface of the heating component 2, it is convenient to flow the hot water near the heating tube 3 to the vicinity of the metal pipe through the flow ports 202, thereby facilitating the heat exchange of the water flow and allowing the pickling liquid in the pickling tank to heat up faster.

[0032] The utility model utilizes the guide plate 5 to guide the metal pipe 6, and at the same time limits and fixes the metal pipe 6 through the groove of the heating component 2, so that when the metal pipe 6 is placed in and lifted out of the pool body 1, the metal pipe 6 can be prevented from hitting the heating tube 3, thereby extending the service life of the heating tube 3.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pickling tank heating device, comprising a tank body (1) with an opening at the top, characterized in that: A heating component (2) is mounted on the inner bottom of the pool body (1), the heating component (2) is a semi-circular ring structure with an open top, and the outer wall of the heating component (2) is provided with a plurality of equidistantly arranged heating tubes (3), and inclined guide plates (5) are movably mounted on both sides of the heating component (2); a plurality of retaining members (4) are arranged on the inner bottom of the pool body (1), and retaining grooves are provided inside the retaining members (4), the cross-section of the retaining grooves is a convex structure, and the top of the retaining grooves passes through the retaining members (4), and one end of the retaining grooves is provided with an opening.

2. A pickling tank heating device according to claim 1, characterized in that: The bottom of the heating component (2) is provided with a locking portion (201), and the locking portion (201) corresponds to the locking groove on the locking member (4).

3. A pickling tank heating device according to claim 1, characterized in that: Horizontal strip-shaped limiting grooves (101) are provided on both sides of the interior of the pool body (1); the cross section of the limiting groove (101) is a T-shaped structure, and a limiting opening (102) is provided on the limiting groove (101).

4. A pickling tank heating device according to claim 3, characterized in that: The guide plate (5) is inclined from top to bottom and from outside to inside. The top of the guide plate (5) extends outward horizontally, and a limiting block (501) is provided at the end thereof for slidingly cooperating with the limiting groove (101).

5. A pickling tank heating device according to claim 4, characterized in that: The inner end of the guide plate (5) is located at the edge of the heating component (2).

6. A pickling tank heating device according to claim 1, characterized in that: The outer surface of the heating component (2) is provided with a mounting groove (203) extending along the axial direction of the heating component (2), and the heating tube (3) is mounted in the mounting groove (203).

7. A pickling tank heating device according to claim 6, characterized in that: The outer surface of the heating component (2) is penetrated by a plurality of strip-shaped flow openings (202), and the flow openings (202) are distributed between the installation grooves (203).