Tower crane foundation deviation rectifying conversion joint device and tower crane structure

By designing the tower crane foundation correction and conversion section device, the combination of rectangular frame and adjustment components is used to solve the complexity and non-reusable problems in the tower crane foundation correction process, efficient and stable correction and simplified installation are achieved, and tower cranes are improved adaptability and economic value.

CN222140148UActive Publication Date: 2024-12-10ZHEJIANG PANGYUAN MACHINERY ENG CO LTD
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Patent Information

Application Number
CN202420859667.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-10
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing tower crane foundation correction method has the problems of complex structure, cumbersome operation, poor flexibility, and the deviation correction components cannot be reused.

Method used

A tower crane foundation correction and conversion section device is designed, including a rectangular frame, a solid support beam, an adjustment support point and an adjustment component. Through the combination of adjustment bolts and gaskets, the deviation of horizontality is achieved, the installation process is simplified and the structure is improved. stability.

Benefits of technology

Improves the adjustment performance and structural stability of the tower crane, simplifies the installation process, reduces costs, and makes the deviation correction device reusable.

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Abstract

The utility model provides a tower crane foundation deviation rectifying conversion joint device and a tower crane structure, which comprise a foundation frame body positioned in the middle, a plurality of adjusting support point positions arranged on the foundation frame body, lower supports arranged on the adjusting support points downwards on the bottom surface of the foundation frame body, and upper supports arranged on the adjusting support points upwards on the top surface of the foundation frame body, the lower support and the upper support corresponding to each adjusting supporting point position are connected through an adjusting assembly, the adjusting assembly comprises an adjusting bolt penetrating through the lower support, the foundation frame and the upper support, the adjusting end of the adjusting bolt is sequentially connected with at least one gasket and an adjusting nut in a sleeving mode, the gasket is clamped between the foundation frame and the lower support / the upper support, and the adjusting nut is clamped between the foundation frame and the lower support / the upper support. And the adjusting nut presses the gasket and is in threaded locking fit with the adjusting bolt. Adjusting supporting points and adjusting assemblies are designed, the number of gaskets is flexibly increased or decreased, and the pre-tightening height of bolts is adjusted, so that the levelness deviation rectifying effect is achieved, and adaptability and stability of tower cranes of different models under different working conditions are achieved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, in particular to a tower crane foundation deviation correction conversion joint device and a tower crane structure. Background Art

[0002] Tower crane is the most commonly used lifting equipment on construction sites. It is also called "tower crane". It is connected in sections (referred to as "standard sections") to lift the raw materials for construction such as steel bars, wooden slats, concrete, steel pipes, etc. Tower crane is an indispensable equipment on construction sites.

[0003] When the tower crane foundation has been poured and the foundation horizontal deviation exceeds the specification, it needs to be corrected. The existing correction methods have problems such as complex structure, cumbersome operation, poor correction flexibility, and the correction parts cannot be reused. Therefore, it is necessary to design a correction device that is simple, easy to use and reliable in actual construction. Utility Model Content

[0004] The utility model aims to solve the above problems in the prior art and proposes a tower crane foundation deviation correction conversion joint device and a tower crane structure.

[0005] The purpose of the utility model can be achieved through the following technical solutions: a tower crane foundation correction conversion joint device, including a basic frame located in the middle, a plurality of adjustment support points are arranged on the basic frame, the adjustment support points are located on the bottom surface of the basic frame and a lower support is arranged downward, the adjustment support points are located on the top surface of the basic frame and an upper support is arranged upward, the lower support corresponding to each adjustment support point is connected to the upper support through an adjustment component, the adjustment component includes an adjustment bolt that passes through the lower support, the basic frame and the upper support, the adjustment end of the adjustment bolt is sequentially sleeved with at least one gasket and an adjustment nut, the gasket is clamped between the basic frame and the lower support / the upper support, the adjustment nut presses the gasket and forms a threaded locking fit with the adjustment bolt.

[0006] In the above-mentioned tower crane foundation deviation correction conversion device, the foundation frame includes a rectangular outer frame, support beams are fixedly connected between opposite corners in the rectangular outer frame, and the corners of the rectangular outer frame are set as the adjustment support points.

[0007] In the above-mentioned tower crane foundation correction conversion joint device, a plurality of bolt holes are opened on the corners of the rectangular outer frame, a plurality of corresponding lower mounting holes are opened on the lower support, and a plurality of corresponding upper mounting holes are opened on the upper support. The lower mounting holes, the bolt holes, and the upper mounting holes are connected in sequence to form a linear assembly hole.

[0008] In the above-mentioned tower crane foundation correction conversion joint device, the lower support includes a lower base plate, the bottom surface of the lower base plate has a lower leg protruding downward, and a plurality of lower mounting holes are opened on the lower base plate, and the plurality of lower mounting holes are evenly arranged around the circumference of the lower leg.

[0009] In the tower crane foundation deviation correction conversion joint device described above, a lower mounting assembly for connecting the embedded leg is provided on the lower leg, and the lower mounting assembly includes mounting bolts and mounting nuts.

[0010] In the above-mentioned tower crane foundation correction conversion joint device, the upper support includes an upper base plate, the top surface of the upper base plate is provided with an upper support leg protruding upward, a plurality of upper mounting holes are opened on the upper base plate, and the plurality of upper mounting holes are evenly arranged around the circumference of the upper support leg.

[0011] In the tower crane foundation deviation correction conversion joint device described above, an upper mounting assembly for connecting the foundation joint is arranged on the upper leg, and the upper mounting assembly includes a first pin shaft, a second pin shaft and a pin.

[0012] A tower crane structure comprises the tower crane foundation deviation correction conversion joint device mentioned above.

[0013] Compared with the prior art, the tower crane foundation deviation correction conversion joint device and the tower crane structure have the following beneficial effects:

[0014] 1. Improve the adjustment performance: The tower crane foundation correction conversion device is designed with adjustment support points and adjustment components. It adopts the flexible increase or decrease of the number of gaskets and adjusts the bolt pre-tightening height to achieve the correction of the horizontality, thus realizing the adaptability and stability of different types of tower cranes under different working conditions.

[0015] 2. Strengthening structural stability: Through the design of rectangular outer frame and fixed support beam, the bearing capacity and structural strength of the device are enhanced, which can effectively prevent the conversion joint from being deformed by pressure and improve the stability and reliability of the foundation.

[0016] 3. Simplify the installation process: The connected design of bolt holes, mounting holes, bolts, nuts, gaskets, etc. makes the installation process simpler and faster, while ensuring the accuracy and stability of the installation, which is conducive to reducing installation costs and improving work efficiency.

[0017] In summary, the utility model effectively solves the problems existing in the traditional tower crane foundation in terms of deviation correction, stability and installation through innovative design and structural layout. At the same time, the conversion section is reusable and has high practical and economic value. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is the three-dimensional structural diagram of the tower crane foundation correction conversion section device.

[0019] Figure 2 This is the main structural diagram of the tower crane foundation correction and conversion section device.

[0020] Figure 3 This is a top view of the structural diagram of the tower crane foundation correction and conversion section device.

[0021] Figure 4 This is a three-dimensional structural diagram of the upper support in the tower crane foundation correction conversion section device.

[0022] In the figure, 1, base frame; 1a, rectangular outer frame; 1b, support beam; 2, lower support; 3, upper support; 4, adjusting bolt; 5, adjusting nut; 6, mounting bolt; 7, mounting nut; 8, pin shaft 1; 9, pin shaft 2; 10, pin. DETAILED DESCRIPTION

[0023] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0024] Embodiment 1

[0025] like Figures 1 to 4 As shown, the tower crane foundation deviation correction conversion joint device includes a foundation frame 1 located in the middle, and a plurality of adjustment support points are arranged on the foundation frame 1. The adjustment support points are located on the bottom surface of the foundation frame 1 and a lower support 2 is arranged downwardly, and the adjustment support points are located on the top surface of the foundation frame 1 and an upper support 3 is arranged upwardly. The corresponding lower support 2 and upper support 3 on each adjustment support point are connected through an adjustment component. The adjustment component includes an adjustment bolt 4 that passes through the lower support 2, the foundation frame 1 and the upper support 3. The adjustment end of the adjustment bolt 4 is sequentially sleeved with at least one gasket and an adjustment nut 5. The gasket is clamped between the foundation frame 1 and the lower support 2 / upper support 3. The adjustment nut 5 presses the gasket and forms a threaded locking fit with the adjustment bolt 4.

[0026] like Figure 1 and 3 As shown, the basic frame 1 includes a rectangular outer frame 1a, and support beams 1b are fixedly connected between opposite corners in the rectangular outer frame 1a, and the corners of the rectangular outer frame 1a are set as adjustment support points. The rectangular outer frame 1a matches the shape characteristics of the embedded legs and the foundation section, and the four right-angled corners of the rectangular outer frame 1a are used as adjustment support points, which is conducive to the balanced bearing of the tower. At the same time, the strength of the rectangular outer frame 1a is improved by the crossed support beams 1b to prevent it from being deformed under pressure.

[0027] like Figures 1 to 3As shown, a plurality of bolt holes are opened on the corners of the rectangular outer frame 1a, a plurality of lower mounting holes are opened on the lower support 2, and a plurality of upper mounting holes are opened on the upper support 3. The lower mounting holes, bolt holes, and upper mounting holes are connected in sequence to form a straight assembly hole. Only when the lower mounting holes, bolt holes, and upper mounting holes are connected along the same straight line can the adjusting bolt 4 be passed through for connection.

[0028] The lower support 2 comprises a lower base plate, the bottom surface of which is provided with lower legs protruding downward, and a plurality of lower mounting holes are opened on the lower base plate, and the plurality of lower mounting holes are evenly arranged around the circumference of the lower legs. The lower base plate is used to realize the installation with the rectangular outer frame 1a, and the lower legs are used to provide the support height.

[0029] A lower mounting assembly for connecting the embedded leg is arranged on the lower leg, and the lower mounting assembly includes a mounting bolt 6 and a mounting nut 7 .

[0030] The upper support 3 includes an upper base plate, the top surface of which is provided with an upper leg protruding upward, and a plurality of upper mounting holes are opened on the upper base plate, and the plurality of upper mounting holes are evenly arranged around the circumference of the upper leg. The upper base plate is used to realize the installation with the rectangular outer frame 1a, and the upper leg is used to provide the support height.

[0031] like Figure 4 As shown, an upper mounting assembly for connecting the base section is provided on the upper leg, and the upper mounting assembly includes a pin shaft 1 8, a pin shaft 2 9 and a pin 10.

[0032] The tower crane foundation deviation correction conversion device works in the following ways:

[0033] The conversion joint device is installed between the embedded leg and the foundation joint. First, it is firmly connected to the embedded leg through the lower mounting assembly on the lower leg; then the foundation level is remeasured and recorded. If the foundation level deviation exceeds the specification during the level test, the height difference of each upper support 3 position is adjusted by adding or reducing gaskets until the overall upper support 3 reaches the required level range; then it is firmly connected to the foundation joint through the upper mounting assembly of the upper leg.

[0034] For bolt connection of conversion joint, if the bolt hole of the gasket cannot be installed with bolt 6 due to diagonal deviation, the bolt hole can be properly polished to ensure normal connection of the bolt. Do not use gas cutting or other methods to expand the hole. According to feedback from practical applications, each foot is installed with 6 M39-8.8 grade bolts, and the bolt preload force is required to reach 437KN. This can be achieved by using tools such as torque wrenches to meet the corresponding numerical requirements. During the preload process, tighten in a diagonal preload sequence to ensure that the bolts are evenly stressed. Anti-falling measures for gaskets, this requires ensuring that the bolts pass through the bolt holes of each gasket and are tightened in place before acceptance inspection. The connecting bolts of the conversion joints require the manufacturer to provide connecting bolts from the same batch.

[0035] Embodiment 2

[0036] Based on the first embodiment, the differences of this embodiment are as follows:

[0037] A tower crane structure comprises the tower crane foundation deviation correction conversion joint device mentioned above.

[0038] The specific embodiments described herein are merely examples of the spirit of the utility model. A person skilled in the art of the utility model may make various modifications or supplements to the specific embodiments described or replace them in a similar manner, but will not deviate from the spirit of the utility model or exceed the defined scope. Although the utility model is described and described in detail in the drawings and the foregoing description, such descriptions and descriptions are considered to be illustrative or exemplary rather than restrictive. It should be understood that within the scope of the following claims, changes and modifications may be made by a person of ordinary skill. Specifically, the utility model covers additional embodiments having any combination of features from the above-mentioned different embodiments. In terms of the use of the expression "generally" or "substantially", this patent application should be understood to disclose that these features and values ​​are also fully satisfied, that is, there is no aforementioned characterization as "generally" or "substantially".

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

Claims

1. A tower crane foundation deviation correction conversion device, comprising a foundation frame located in the middle, characterized in that: The basic frame is provided with a plurality of adjustment support points, wherein the adjustment support points are located on the bottom surface of the basic frame and a lower support is arranged downwardly, and the adjustment support points are located on the top surface of the basic frame and an upper support is arranged upwardly, and the corresponding lower support on each adjustment support point is connected with the upper support through an adjustment component, and the adjustment component includes an adjustment bolt that passes through the lower support, the basic frame and the upper support, and the adjustment end of the adjustment bolt is sequentially sleeved with at least one gasket and an adjustment nut, and the gasket is clamped between the basic frame and the lower support / the upper support, and the adjustment nut presses the gasket and forms a threaded locking fit with the adjustment bolt.

2. The tower crane foundation deviation correction conversion device according to claim 1 is characterized in that: The basic frame comprises a rectangular outer frame, support beams are fixedly connected between opposite corners in the rectangular outer frame, and the corners of the rectangular outer frame are arranged as the adjustment support points.

3. The tower crane foundation deviation correction conversion device according to claim 2 is characterized in that: A plurality of bolt holes are opened on the corners of the rectangular outer frame, a plurality of lower mounting holes are opened on the lower support correspondingly, and a plurality of upper mounting holes are opened on the upper support correspondingly. The lower mounting holes, the bolt holes, and the upper mounting holes are connected in sequence to form a linear assembly hole.

4. The tower crane foundation deviation correction conversion device according to claim 3 is characterized in that: The lower support comprises a lower base plate, the bottom surface of which is provided with a lower leg protruding downward, and a plurality of lower mounting holes are opened on the lower base plate, and the plurality of lower mounting holes are evenly arranged around the circumference of the lower leg.

5. The tower crane foundation deviation correction conversion device according to claim 4, characterized in that: The lower supporting leg is provided with a lower mounting assembly for connecting the embedded supporting leg, and the lower mounting assembly includes a mounting bolt and a mounting nut.

6. The tower crane foundation deviation correction conversion device according to claim 3, characterized in that: The upper support comprises an upper base plate, the top surface of the upper base plate is provided with an upper leg protruding upward, a plurality of upper mounting holes are opened on the upper base plate, and the plurality of upper mounting holes are evenly arranged around the circumference of the upper leg.

7. The tower crane foundation deviation correction conversion device according to claim 6, characterized in that: An upper mounting assembly for connecting the base section is arranged on the upper supporting leg, and the upper mounting assembly comprises a first pin shaft, a second pin shaft and a pin.

8. A tower crane structure, characterized in that: It comprises a tower crane foundation deviation correction conversion joint device as described in any one of claims 1 to 7.