Swing-resistant cable

Through multi-layer structure design, steel wire, polyvinyl chloride, rubber and other materials are used to solve the problem of line diameter changes in traditional cables during swaying and bending, and the tensile resistance and tensile strength are improved to ensure stable signal transmission and wear resistance. sex.

CN222145837UActive Publication Date: 2024-12-10SHANGHAI ZHAOSHUO SPECIAL CABLE CO LTD
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Patent Information

Application Number
CN202323652685.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-10
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

During the swing bending process of traditional cables, changes in the internal line diameter lead to a reduced swing bending performance and service life.

Method used

Adopt a multi-layer structural design, including wire, tensile layer, insulating layer, bending layer, fill layer, shielding layer, cold-resistant layer and protective layer, through steel wire, polyvinyl chloride, rubber, polyester fiber, copper foil, ethylene acrylate Ester copolymers and polyethylene materials enhance tensile resistance, bending resistance, tensile strength, shielding and wear resistance.

Benefits of technology

It improves the tensile resistance, bending resistance and tensile strength of the cable, prevents electromagnetic wave interference, ensures stable signal transmission, and provides protection under low temperature environments and wear conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of swing-resistant cables, and particularly relates to a swing-resistant cable which comprises a lead, and a tensile layer is attached to the surface of the lead. Through the tensile layer made of steel wires, the tensile resistance of the wire can be enhanced, the wire can be protected from being broken in the swinging and bending process, through the bending-resistant layer made of rubber, the bending-resistant layer can be bent in the swinging and bending process of the cable, and the bending-resistant layer can extrude the groove in the swinging and bending process, so that the bending resistance of the cable is improved, and the service life of the cable is prolonged. Through the filling layer made of polyester fibers, deformation of the internal structure of the cable can be prevented, the tensile strength of the cable can be increased, the cable can be prevented from being damaged in the transportation and use process, through the shielding layer made of copper foil, external electromagnetic waves can be prevented from entering the cable, and the service life of the cable can be prolonged. And meanwhile, electromagnetic waves in the cable can be prevented from radiating outwards, so that stable transmission of cable signals is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of sway-resistant cables, in particular to a sway-resistant cable. Background Art

[0002] The history of cables can be traced back to the early 19th century, when people began to use bare copper wires to transmit electrical shielding. With the development of technology, people began to use insulating materials to wrap copper wire cables. Today, cables are widely used in various fields such as electricity, communications, control, and computers. In power lines, their proportion is gradually increasing. The widespread use of cables has brought great convenience to people's lives.

[0003] When traditional cables are in use, the internal circuits are usually fixed to the inner wall of the insulation layer. During the swinging and bending process, the internal circuits will be affected by the outer layer and will be stretched. When the cables are excessively swung and bent, the diameter of the internal circuits of the cable will change, reducing the swinging and bending performance and service life of the circuits. Therefore, a swing-resistant cable is proposed to address the above problem. Utility Model Content

[0004] In order to make up for the shortcomings of the prior art, the line diameter inside the cable changes, which reduces the swing and bending performance and service life of the line. The utility model proposes a swing-resistant cable.

[0005] The technical solution adopted by the utility model to solve its technical problems is: a swing-resistant cable, comprising a conductor, a tensile layer is bonded to the surface of the conductor, an insulating layer is bonded to the surface of the tensile layer, a bending-resistant layer is bonded to the surface of the tensile layer, a filling layer is bonded to the surface of the bending-resistant layer, a shielding layer is bonded to the surface of the filling layer, a cold-resistant layer is bonded to the surface of the filling layer, and a protective layer is bonded to the surface of the cold-resistant layer.

[0006] Preferably, the tensile layer is made of steel wire, and the insulating layer is made of polyvinyl chloride.

[0007] Preferably, the bending-resistant layer is made of rubber, and a grounding wire is fixedly installed on the inner wall of the bending-resistant layer.

[0008] Preferably, the surface of the bending-resistant layer is provided with grooves, and the number of the grooves is several.

[0009] Preferably, the filling layer is made of polyester fiber, and the shielding layer is made of copper foil.

[0010] Preferably, the cold-resistant layer is made of vinyl acrylate copolymer, and the protective layer is made of polyethylene.

[0011] Preferably, a sleeve is fixedly mounted on the surface of the cold-resistant layer, a through hole is opened on the surface of the sleeve, and an inner cavity of the through hole is slidably connected to the insulating layer.

[0012] The utility model is beneficial in that:

[0013] The utility model uses a tensile layer made of steel wire to enhance the tensile resistance of the conductor and protect the conductor from being broken during swinging and bending. The bending-resistant layer made of rubber can bend the bending-resistant layer during the swinging and bending of the cable, and the bending-resistant layer can squeeze the groove during the swinging and bending, thereby reducing the direct effect of external force on the conductor. The filling layer made of polyester fiber can prevent the internal structure of the cable from being deformed, increase the tensile strength of the cable, and prevent the cable from being damaged during transportation and use. The shielding layer made of copper foil can prevent external electromagnetic waves from entering the cable, and can also prevent the electromagnetic waves inside the cable from radiating outward, thereby ensuring the stable transmission of the cable signal. The cold-resistant layer made of vinyl acrylate copolymer can protect the interior of the cable when it is in a low-temperature environment. The protective layer made of polyethylene can achieve the purposes of wear resistance and aging resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0016] Figure 2 This is a schematic diagram of the sleeve and through hole structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the tensile layer and the insulating layer of the utility model;

[0018] Figure 4 It is a schematic diagram of the structure of the shielding layer and the protective layer of the utility model;

[0019] Figure 5 It is a schematic diagram of the bending-resistant layer and the groove structure of the utility model.

[0020] In the figure: 1. conductor; 2. tensile layer; 3. insulation layer; 4. bending layer; 5. filling layer; 6. shielding layer; 7. cold-resistant layer; 8. protective layer; 9. grounding wire; 10. groove; 11. sleeve; 12. through hole. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The following is combined with Figure 1-5 To further explain this application in detail,

[0023] The present application embodiment discloses a sway-resistant cable. Figures 1 to 5 A swing-resistant cable comprises a conductor 1, a tensile layer 2 is laminated on the surface of the conductor 1, an insulating layer 3 is laminated on the surface of the tensile layer 2, a bending-resistant layer 4 is laminated on the surface of the tensile layer 2, a filling layer 5 is laminated on the surface of the bending-resistant layer 4, a shielding layer 6 is laminated on the surface of the filling layer 5, a cold-resistant layer 7 is laminated on the surface of the shielding layer 6, and a protective layer 8 is laminated on the surface of the cold-resistant layer 7;

[0024] Reference Figure 3 The tensile layer 2 is made of steel wire, and the insulating layer 3 is made of polyvinyl chloride. The tensile layer 2 made of steel wire can enhance the tensile strength of the conductor 1 and protect the conductor 1 from being broken during swinging and bending. The insulating layer 3 made of polyvinyl chloride can insulate the surface of the conductor 1 and prevent the conductor 1 from leaking electricity.

[0025] Reference Figure 2 and Figure 3 The bending-resistant layer 4 is made of rubber, and a grounding wire 9 is fixedly installed on the inner wall of the bending-resistant layer 4. The bending-resistant layer 4 made of rubber can be bent when the cable is swinging and bending, thereby reducing the direct effect of external force on the conductor 1. By setting the grounding wire 9, the cable can be safer during use;

[0026] Reference Figure 3 and Figure 5 The surface of the bending-resistant layer 4 is provided with grooves 10, and the number of the grooves 10 is several. By providing the bending-resistant layer 4, the bending-resistant layer 4 can squeeze the grooves 10 during the swinging and bending process of the cable, thereby reducing the pulling force on the internal conductor 1;

[0027] Reference Figure 3 and Figure 4The filling layer 5 is made of polyester fiber, and the shielding layer 6 is made of copper foil. The filling layer 5 made of polyester fiber can prevent the internal structure of the cable from being deformed, increase the tensile strength of the cable, and prevent the cable from being damaged during transportation and use. The shielding layer 6 made of copper foil can prevent external electromagnetic waves from entering the cable, and can also prevent the electromagnetic waves inside the cable from radiating outward, thereby ensuring the stable transmission of the cable signal;

[0028] Reference Figure 4 The cold-resistant layer 7 is made of vinyl acrylate copolymer, and the protective layer 8 is made of polyethylene. The cold-resistant layer 7 made of vinyl acrylate copolymer can protect the interior of the cable when it is in a low-temperature environment, and the protective layer 8 made of polyethylene can achieve the purpose of wear resistance and aging resistance;

[0029] Reference Figure 1 and Figure 2 A sleeve 11 is fixedly mounted on the surface of the cold-resistant layer 7, a through hole 12 is opened on the surface of the sleeve 11, and the inner cavity of the through hole 12 is slidably connected to the insulating layer 3. By providing the sleeve 11 and the through hole 12, the purpose of protecting the connection can be achieved to prevent foreign objects from affecting the cold-resistant layer 7 and the bending-resistant layer 4;

[0030] Working principle: The tensile layer 2 made of steel wire can enhance the tensile resistance of the conductor 1 and protect the conductor 1 from being broken during swinging and bending. The insulating layer 3 made of polyvinyl chloride can insulate the surface of the conductor 1 to prevent leakage of the conductor 1. The bending-resistant layer 4 made of rubber can bend the bending-resistant layer 4 during the swinging and bending of the cable. During the swinging and bending, the bending-resistant layer 4 will squeeze the groove 10, thereby reducing the direct effect of external force on the conductor 1 and increasing the swinging and bending performance of the conductor 1. The filling layer 5 made of polyester fiber can prevent the deformation of the internal structure of the cable, increase the tensile strength of the cable, and prevent the cable from being damaged during transportation and use. The shielding layer 6 made of copper foil can prevent external electromagnetic waves from entering the cable and prevent the electromagnetic waves inside the cable from radiating outward, thereby ensuring the stable transmission of the cable signal. The cold-resistant layer 7 made of vinyl acrylate copolymer can protect the interior of the cable when it is in a low-temperature environment. The protective layer 8 made of polyethylene can achieve the purpose of wear resistance and aging resistance.

[0031] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A swing-resistant cable, characterized in that: The invention comprises a conductor (1), wherein a tensile-resistant layer (2) is bonded to the surface of the conductor (1), an insulating layer (3) is bonded to the surface of the tensile-resistant layer (2), a bending-resistant layer (4) is bonded to the surface of the tensile-resistant layer (2), a filling layer (5) is bonded to the surface of the bending-resistant layer (4), a shielding layer (6) is bonded to the surface of the filling layer (5), a cold-resistant layer (7) is bonded to the surface of the shielding layer (6), and a protective layer (8) is bonded to the surface of the cold-resistant layer (7).

2. The swing-resistant cable according to claim 1, characterized in that: The tensile layer (2) is made of steel wire, and the insulating layer (3) is made of polyvinyl chloride.

3. The swing-resistant cable according to claim 1, characterized in that: The bending-resistant layer (4) is made of rubber, and a grounding wire (9) is fixedly mounted on the inner wall of the bending-resistant layer (4).

4. The swing-resistant cable according to claim 3, characterized in that: The surface of the bending-resistant layer (4) is provided with grooves (10), and the number of the grooves (10) is several.

5. The swing-resistant cable according to claim 1, characterized in that: The filling layer (5) is made of polyester fiber, and the shielding layer (6) is made of copper foil.

6. The swing-resistant cable according to claim 1, characterized in that: The cold-resistant layer (7) is made of vinyl acrylate copolymer, and the protective layer (8) is made of polyethylene.

7. The swing-resistant cable according to claim 6, characterized in that: A sleeve (11) is fixedly mounted on the surface of the cold-resistant layer (7), a through hole (12) is provided on the surface of the sleeve (11), and an inner cavity of the through hole (12) is slidably connected to the insulating layer (3).

Citation Information

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