Water film dust remover with improved spraying mechanism

By improving the spraying mechanism and hierarchical filtration system, the problem of wastewater in the water membrane dust collector cannot be utilized is solved, the recycling of water resources and efficient purification of waste gases are achieved, and the service life and purification effect of the equipment are improved.

CN222151386UActive Publication Date: 2024-12-13CHANGSHU DUOHONGWEI INTELLIGENT EQUIPMENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420787564.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The wastewater generated by existing water membrane dust collectors cannot be effectively utilized during the dust removal process, resulting in waste of water resources, and the spraying mechanism has blind spots that affect the purification effect.

Method used

A water membrane dust collector with an improved spraying mechanism was designed, and a rotating tube, driven gear, water collecting tank and driving mechanism formed a comprehensive water membrane, and was carried out through a dust collecting box, a separation net, a filter box and a filtering mechanism. Grade filtration and precipitation to achieve purification and recycling of clean water flow.

Benefits of technology

It effectively avoids waste of water resources, improves the service life of the equipment, and improves the waste gas purification effect through all-round spraying and hierarchical filtration, ensuring the recycling of water resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222151386U_ABST
Patent Text Reader

Abstract

The utility model discloses a water dust scrubber with an improved spraying mechanism, which comprises a bottom plate, a shell bolted on the left side of the top of the bottom plate, a fixed plate bolted in the middle of an inner cavity of the shell, a rotating pipe rotatably connected to the center of the top of the fixed plate through a bearing, a driven gear bolted on the surface of the rotating pipe, and a water collecting tank bolted on the bottom of the rotating pipe, a water collecting groove is formed in the top of the shell, water outlets are annularly arranged at the bottom of the water collecting groove in a bolted mode, a driving mechanism is arranged on the right side of the top of the shell, and a dust collecting box is bolted to the bottom of an inner cavity of the shell. According to the dust remover, clean water flow in the dust remover can be purified and filtered, so that the water flow in the dust remover can be recycled, the service life of equipment is prolonged, resources are fully utilized, and waste of the water resources is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of water film dust collectors, in particular to a water film dust collector with an improved spraying mechanism. Background Art

[0002] Water film dust collector: It is mainly composed of the main cylinder, the upper water injection tank, the lower overflow hole, the cleaning hole, etc. Its working principle is: the dust-laden airflow enters the cylinder through the inlet flue. It is a purification device that uses the dust-laden gas to impact the inner wall of the dust collector or other special components to form a water film in a certain way, so that the dust is captured by the water film and the gas is purified. It includes various categories such as impact water film, inert (shutter) water film and centrifugal water film dust collector. The dust-laden gas is introduced tangentially from the lower part of the cylinder, rotates and rises, and the dust particles are separated by the centrifugal force and thrown to the inner wall of the cylinder. They are adsorbed by the water film layer flowing on the inner wall of the cylinder, flow to the bottom cone with the water, and are discharged through the dust discharge port. The water film layer is formed by several nozzles arranged on the upper part of the cylinder, spraying water tangentially to the wall of the device. In this way, the inner wall of the cylinder is always covered with a thin water film that rotates and flows downward, so as to achieve the purpose of improving the dust removal effect.

[0003] The existing water film treatment device results in the emission of flue gas into the atmosphere which is difficult to remove, causing certain pollution. The water film dust collector consumes a large amount of water resources. The existing water film dust collector ultimately discharges the water after absorbing the dust directly, and the generated wastewater cannot be effectively utilized, thus causing a waste of water resources. Based on the above problems, we provide a water film dust collector with an improved spray mechanism. Utility Model Content

[0004] The purpose of the utility model is to provide a water film dust collector with an improved spraying mechanism, which has the advantage of being able to purify and filter the clean water flow in the dust collector through graded filtration and sedimentation, so that the water flow in the dust collector can be recycled, thereby solving the problem that the generated waste water cannot be effectively utilized, thereby causing a waste of water resources.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a water film dust collector with an improved spray mechanism, comprising a base plate, a shell bolted to the left side of the top of the base plate, a fixed plate bolted to the middle of the inner cavity of the shell, the center of the top of the fixed plate is rotatably connected to a rotating tube through a bearing, a driven gear is bolted to the surface of the rotating tube, a water collecting trough is bolted to the bottom of the rotating tube, a water outlet is bolted to the bottom of the water collecting trough in a ring-shaped arrangement, a driving mechanism is arranged on the right side of the top of the shell, a dust collecting box is bolted to the bottom of the inner cavity of the shell, a separation net is bolted to the inner side of the dust collecting box, a filter box is bolted to the right side of the top of the base plate, a folding plate is bolted to the left side of the inner cavity of the filter box, a filter mechanism is arranged on the right side of the inner cavity of the filter box, a water supply box is bolted to the upper part of the right side of the shell, a barrier mesh cover is bolted to the bottom of the inner cavity of the water supply box, and an activated carbon filter layer is arranged at the lower part of the inner cavity of the water supply box.

[0006] Preferably, the driving mechanism includes a cylinder, the top of the inner cavity of the cylinder is rotatably connected to a rotating rod through a bearing, a baffle is bolted to the upper surface of the rotating rod in a circular arrangement, the bottom of the rotating rod passes through the outer shell and is rotatably connected to the top of the fixed plate through a bearing, the lower part of the surface of the rotating rod is bolted to a driving gear, and the surface of the driving gear is meshed with the surface of the driven gear.

[0007] Preferably, the filtering mechanism includes a layered filter screen, and the front and rear sides of the layered filter screen are slidably connected to the inner side of the inner cavity of the filter box, the left connecting pipe of the filter box has a return pipe, and the other end of the return pipe is connected to the lower part of the right side of the outer shell, and the middle part of the return pipe is connected to the first water pump.

[0008] Preferably, a water outlet pipe is connected to the left side of the cylinder, and the other end of the water outlet pipe is rotatably connected to the top of the rotating tube through a bearing, a water pump is bolted to the right side of the cylinder, the other end of the water pump is connected to the top of the water supply tank, and the surface of the water pump is connected to a second water pump.

[0009] Preferably, the middle portion of the left side of the shell is connected to an exhaust pipe.

[0010] Preferably, the upper portion of the right side of the water supply tank is connected to a water supply pipe, and the left side of the top of the shell is bolted to an exhaust pipe.

[0011] Preferably, a sewage pipe is bolted to the lower portion of the left side of the shell, and a solenoid valve is connected to the surface of the sewage pipe.

[0012] Preferably, a water baffle is bolted to the upper portion of the inner cavity of the shell.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0014] 1. The utility model is provided with components such as a rotating tube, a driven gear, a water collecting tank, a water outlet and a driving mechanism, and a water film is generated in the shell through the rotation spraying of the water collecting tank and the water outlet, and the water film can purify the exhaust gas in all directions in the shell, avoiding the generation of spraying dead angles and affecting the purification effect of the device on the exhaust gas;

[0015] 2. The utility model is equipped with components such as a dust collecting box, a separation net, a filter box, a folding plate, and a filter mechanism, which can purify and filter the clean water flow in the dust collector by means of graded filtration and sedimentation, so that the water flow in the dust collector can be recycled, thereby increasing the service life of the equipment, making full use of resources and avoiding waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view of the overall structure of the utility model;

[0017] Figure 2 This is a top view of the internal connection structure of the cylinder of the utility model;

[0018] Figure 3 This is a cross-sectional view of the external connection structure of the rotating tube of the utility model;

[0019] Figure 4 This is a bottom view of the connection structure at the bottom of the water collection tank of the utility model;

[0020] Figure 5 It is a top view of the internal connection structure of the filter box of the utility model.

[0021] In the figure: 1. bottom plate; 2. outer shell; 3. fixed plate; 4. rotating pipe; 5. driven gear; 6. water collecting tank; 7. water outlet; 8. driving mechanism; 9. dust collecting box; 10. separation net; 11. filter box; 12. folding plate; 13. filtering mechanism; 14. water supply box; 15. barrier mesh cover; 16. activated carbon filter layer; 17. water outlet pipe; 18. water suction pipe; 19. second water pump; 20. exhaust pipe; 21. water supply pipe; 22. exhaust pipe; 23. sewage pipe; 24. solenoid valve; 25. water baffle; 81. cylinder; 82. rotating rod; 83. baffle; 84. driving gear; 131. layered filter; 132. reflux pipe; 133. first water pump. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-5 A water film dust collector with an improved spraying mechanism comprises a bottom plate 1, a shell 2 is bolted to the left side of the top of the bottom plate 1, a fixed plate 3 is bolted to the middle of the inner cavity of the shell 2, a rotating tube 4 is rotatably connected to the center of the top of the fixed plate 3 through a bearing, a driven gear 5 is bolted to the surface of the rotating tube 4, a water collecting trough 6 is bolted to the bottom of the rotating tube 4, a water outlet 7 is bolted to the bottom of the water collecting trough 6 in a ring arrangement, and a driving mechanism 8 is arranged on the right side of the top of the shell 2.

[0024] The driving mechanism 8 includes a cylinder 81, the top of the inner cavity of the cylinder 81 is rotatably connected to a rotating rod 82 through a bearing, the upper surface of the rotating rod 82 is bolted with a baffle 83 in a circular arrangement, the bottom of the rotating rod 82 passes through the outer shell 2 and is rotatably connected to the top of the fixed plate 3 through a bearing, the lower part of the surface of the rotating rod 82 is bolted with a driving gear 84, and the surface of the driving gear 84 is meshed with the surface of the driven gear 5, so that the water inlet and outlet 7 at both ends of the cylinder 81 can be respectively located on the right back and left front of the baffle 83, so that the water flow entering the cylinder 81 can effectively impact the baffle 83, and the baffle 83 can drive the rotating rod 82 to rotate in the cylinder 81, and when the rotating rod 82 rotates, the driving gear 84 at its lower part will also rotate accordingly.

[0025] The filter mechanism 13 includes a layered filter screen 131, and the front and rear sides of the layered filter screen 131 are slidably connected to the inner side of the inner cavity of the filter box 11. The left connecting pipe of the filter box 11 has a return pipe 132, and the other end of the return pipe 132 is connected to the lower part of the right side of the shell 2. The middle part of the return pipe 132 is connected to the first water pump 133. The sewage entering the filter box 11 can be effectively purified by graded filtration.

[0026] A water outlet pipe 17 is connected to the left side of the cylinder 81, and the other end of the water outlet pipe 17 is rotatably connected to the top of the rotating tube 4 via a bearing. A water pumping pipe 18 is bolted to the right side of the cylinder 81, and the other end of the water pumping pipe 18 is connected to the top of the water supply tank 14, and the surface of the water pumping pipe 18 is connected to the second water pump 19. The water outlet pipe 17 is connected to the rotating tube 4 via a bearing, which can ensure that the water outlet pipe 17 can still supply water to the rotating tube 4 during the rotation of the rotating tube 4. The second water pump 19 serves as a driving source. While drawing water to impact the baffle 83, the water can subsequently enter the rotating tube 4 through the water outlet pipe 17 for reuse.

[0027] Brief description of the use process: During the use of the device, first, the cleaning liquid required for spraying is poured into the water supply tank 14 through the water supply pipe 21, and then the second water pump 19 is turned on. The second water pump 19 draws water from the water supply tank 14 through the suction pipe 18, outputs it to the cylinder 81, and impacts the baffle 83 inside the cylinder 81, so that the baffle 83 drives the rotating rod 82 to rotate, and then the water is discharged from the outlet pipe 17 to the inside of the rotating tube 4, and finally flows into the water collecting tank 6. During the rotation of the rotating rod 82, the driven gear 5 will be driven to rotate through the driving gear 84. During the rotation of the driven gear 5, the rotating tube 4 and the lower water collecting tank 6 will be driven to rotate. The water is discharged from the water outlet 7 at the bottom of the water collecting tank 6 due to the influence of water pressure to form a water film.

[0028] A dust box 9 is bolted to the bottom of the inner cavity of the outer shell 2, a separation net 10 is bolted to the inner side of the dust box 9, a filter box 11 is bolted to the right side of the top of the bottom plate 1, a folding plate 12 is bolted to the left side of the inner cavity of the filter box 11, a filter mechanism 13 is arranged on the right side of the inner cavity of the filter box 11, a water supply box 14 is bolted to the upper part of the right side of the outer shell 2, a barrier mesh cover 15 is bolted to the bottom of the inner cavity of the water supply box 14, and an activated carbon filter layer 16 is arranged at the lower part of the inner cavity of the water supply box 14.

[0029] The middle part of the left side of the shell 2 is connected with an exhaust pipe 20 , through which the exhaust gas to be treated can be transmitted to the inner cavity of the shell 2 through the exhaust pipe 20 for treatment.

[0030] The upper right side of the water supply tank 14 is connected to a water supply pipe 21, and the left side of the top of the outer shell 2 is bolted with an exhaust pipe 22, so that the water supply pipe 21 can inject cleaning liquid used to purify the exhaust gas into the water supply tank 14, so that the device can discharge the gas after dust removal from the outer shell 2 through the exhaust pipe 20.

[0031] A drain pipe 23 is bolted to the lower part of the left side of the shell 2, and the surface of the drain pipe 23 is connected to a solenoid valve 24. The dust and sewage after filtering and purification are discharged from the shell 2 through the drain pipe 23. This process can be controlled by the solenoid valve 24.

[0032] A water baffle 25 is bolted to the upper part of the inner cavity of the shell 2 , and the water baffle 25 intercepts water droplets carried in the upward exhaust gas, ensuring that only clean air can be discharged from the shell 2 through the upper exhaust pipe 22 .

[0033] Brief description of the use process: During the use of the device, after the water flow forms a water film, the exhaust gas entering the shell 2 from the exhaust pipe 20 combines with the water film, and the exhaust gas is purified by the water film. The purified water flow will fall into the dust box 9 due to gravity, and the water flow will pass through the separation net 10 and enter the lower part of the separation net 10. The dust will be blocked to the upper part of the separation net 10 to complete the preliminary filtration, and then the second water pump 19 will be turned on. The second water pump 19 will pump the separated water flow in the dust box 9 out to the filter box 11, and after graded filtration by the filter mechanism 13, the water flow will be transported to the upper water supply tank 14 to complete the reflux.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A water film dust collector with an improved spray mechanism, comprising a bottom plate (1), characterized in that: The left side of the top of the bottom plate (1) is bolted to a shell (2), the middle of the inner cavity of the shell (2) is bolted to a fixed plate (3), the center of the top of the fixed plate (3) is rotatably connected to a rotating tube (4) through a bearing, the surface of the rotating tube (4) is bolted to a driven gear (5), the bottom of the rotating tube (4) is bolted to a water collecting trough (6), the bottom of the water collecting trough (6) is bolted to a water outlet (7) in an annular arrangement, the right side of the top of the shell (2) is provided with a driving mechanism (8), the bottom of the inner cavity of the shell (2) is bolted to a collecting trough (6), and the bottom of the inner cavity of the shell (2) is bolted to a collecting trough (6). A dust box (9), a separation net (10) is bolted to the inner side of the dust box (9), a filter box (11) is bolted to the right side of the top of the bottom plate (1), a folding plate (12) is bolted to the left side of the inner cavity of the filter box (11), a filter mechanism (13) is arranged on the right side of the inner cavity of the filter box (11), a water supply box (14) is bolted to the upper part of the right side of the outer shell (2), a barrier net cover (15) is bolted to the bottom of the inner cavity of the water supply box (14), and an activated carbon filter layer (16) is arranged at the lower part of the inner cavity of the water supply box (14).

2. A water film dust collector with an improved spray mechanism according to claim 1, characterized in that: The driving mechanism (8) comprises a cylinder (81), the top of the inner cavity of the cylinder (81) is rotatably connected to a rotating rod (82) via a bearing, a baffle (83) is bolted in an annular arrangement on the upper surface of the rotating rod (82), the bottom of the rotating rod (82) passes through the outer shell (2) and is rotatably connected to the top of the fixed plate (3) via a bearing, a driving gear (84) is bolted to the lower part of the surface of the rotating rod (82), and the surface of the driving gear (84) is meshed with the surface of the driven gear (5).

3. A water film dust collector with an improved spray mechanism according to claim 1, characterized in that: The filtering mechanism (13) comprises a layered filter screen (131), and the front and rear sides of the layered filter screen (131) are slidably connected to the inner side of the inner cavity of the filter box (11); the left connecting pipe of the filter box (11) has a return pipe (132), and the other end of the return pipe (132) is connected to the lower part of the right side of the outer shell (2); the middle part of the return pipe (132) is connected to a first water pump (133).

4. A water film dust collector with an improved spray mechanism according to claim 2, characterized in that: The left side of the cylinder (81) is connected to a water outlet pipe (17), and the other end of the water outlet pipe (17) is rotatably connected to the top of the rotating tube (4) via a bearing. The right side of the cylinder (81) is bolted with a water pump (18), the other end of the water pump (18) is connected to the top of the water supply tank (14), and the surface of the water pump (18) is connected to a second water pump (19).

5. The water film dust collector with an improved spray mechanism according to claim 1, characterized in that: The middle portion of the left side of the housing (2) is connected to an exhaust pipe (20).

6. The water film dust collector with an improved spray mechanism according to claim 1, characterized in that: The upper portion of the right side of the water supply box (14) is connected to a water supply pipe (21), and the left side of the top of the shell (2) is bolted to an exhaust pipe (22).

7. The water film dust collector with an improved spray mechanism according to claim 1, characterized in that: A sewage pipe (23) is bolted to the lower part of the left side of the housing (2), and the surface of the sewage pipe (23) is connected to a solenoid valve (24).

8. The water film dust collector with an improved spray mechanism according to claim 1, characterized in that: A water baffle (25) is bolted to the upper part of the inner cavity of the shell (2).