Stable clamping device suitable for hoop machining

Abstract

The utility model discloses a stable clamping device suitable for hoop processing, which comprises a fixed platform, the bottom surface of the fixed platform is fixedly connected with a supporting column, the inner wall of the fixed platform is fixedly connected with a collecting box, the inner wall of the collecting box is slidably connected with a fixed frame, a clamping assembly is started to clamp and fix a hoop, and the clamping force is controlled at the same time. Cooling liquid is sprayed through a wire cutting machine to cut and machine a clamp, the cooling liquid and metal chippings are mixed and then fall into a collecting box and a fixing frame, the cooling liquid and the metal chippings are separated through a filtering and separating mechanism, an electromagnetic valve is started, the cooling liquid is discharged through a liquid discharging pipe, and the fixing frame and the filtering and separating mechanism are driven by a grabbing mechanism to be separated from the collecting box. And meanwhile, the adsorption fixing assembly is separated, so that the metal chippings can be cleaned, the purpose of automatically filtering and separating the cooling liquid generated by wire cutting from the metal chippings conveniently is achieved, and the problem that the machining cost is greatly increased due to the fact that the cooling liquid and the metal chippings cannot be recycled after being mixed is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of clamp processing, in particular to a stable clamping device suitable for clamp processing. Background Art

[0002] The clamp is a connection device for connecting grooved pipes, valves and pipeline accessories. It is used to tighten the connection between quick connectors. Generally, the connector is equipped with gaskets, rubber, silicone and PTFE. It has good performance, high sealing and easy installation.

[0003] After the clamp is assembled, it usually needs to be processed by rough turning, scribing, welding, heat treatment, wire cutting and fine turning. During the wire cutting process of the clamp, the clamp needs to be fixed by a clamping device. When the clamp is processed by wire cutting, it is necessary to spray coolant on the clamp to cool it down, and a large amount of metal debris will be generated during the cutting process. The existing clamping device is difficult to separate and filter the mixed coolant and metal debris when in use, resulting in the inability to recycle the coolant, which greatly increases the processing cost. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a stable clamping device suitable for clamp processing, which is used to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A stable clamping device suitable for clamp processing comprises a fixed platform, a support column is fixedly connected to the bottom surface of the fixed platform, a collection box is fixedly connected to the inner wall of the fixed platform, a fixed frame is slidably connected to the inner wall of the collection box, a drain pipe is fixedly connected to the inner wall of the collection box, a solenoid valve is fixedly connected to the inner wall of the drain pipe, a filtering and separating mechanism is arranged inside the fixed frame, an adsorption and fixing assembly is arranged inside the collection box, a gripping mechanism is arranged on the right side of the fixed frame, and a clamping assembly is arranged on the top surface of the fixed platform.

[0007] Preferably, the filter separation mechanism consists of a filter mesh plate and a filter sponge, the filter mesh plate is fixedly connected to the inner wall of the fixed frame, the filter sponge is fixedly connected to the inner wall of the fixed frame, and the filter sponge overlaps the filter mesh plate.

[0008] Preferably, the adsorption and fixing component consists of a first magnetic plate and a second magnetic plate, the first magnetic plate is fixedly connected to the inner wall of the collection box, the second magnetic plate is fixedly connected to the inner wall of the fixing frame, and the second magnetic plate is adsorbed to the first magnetic plate.

[0009] Preferably, the gripping mechanism consists of a fixed ring, a fixed shaft and a handle, the fixed ring is fixedly connected to the right side of the fixed frame, the fixed shaft is rotatably connected to the inner wall of the fixed ring, the inner wall of the handle is fixedly connected to the surface of the fixed shaft, and the handle is rotatably connected to the surface of the fixed ring.

[0010] Preferably, the clamping assembly consists of a fixed seat, an electric push rod, a pressure sensor and a clamping plate, the fixed seat is fixedly connected to the top surface of the fixed platform, the electric push rod is fixedly connected to the inner wall of the fixed seat, the pressure sensor is fixedly connected to the output end of the electric push rod, and the clamping plate is fixedly connected to the detection end of the pressure sensor.

[0011] Preferably, the fixing frame is rectangular and is made of stainless steel.

[0012] Preferably, there are multiple electric push rods, and the multiple electric push rods are symmetrically arranged with the vertical center line of the front side of the fixed platform as the symmetry axis.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the stable clamping device suitable for clamp processing starts the clamping assembly to clamp the fixed clamp and controls the clamping force at the same time, and the clamp is cut and processed by spraying coolant through the wire cutting machine, and the coolant and metal debris are mixed and then fall into the collection box and the fixed frame, and the coolant and metal debris are separated by the filtering and separating mechanism, and the solenoid valve is opened to discharge the coolant through the drain pipe, and the fixed frame and the filtering and separating mechanism are driven to separate from the collection box by the grasping mechanism, and the adsorption fixing assembly is separated at the same time, so that the metal debris can be cleaned; the goal of automatically filtering and separating the coolant and metal debris generated by wire cutting is achieved, and the problem of greatly increased processing costs due to the inability to recycle the coolant and metal debris after mixing is avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the structural survey drawing of the utility model;

[0015] Figure 2 This is an enlarged view of the structure A of the utility model;

[0016] Figure 3 This is a front cross-sectional view of the structure of the utility model;

[0017] Figure 4 This is an enlarged view of the structure B of the utility model;

[0018] Figure 5 This is an enlarged view of the structure C of the utility model.

[0019] In the figure: 1. fixed platform; 2. support column; 3. collection box; 4. fixed frame; 5. drain pipe; 6. solenoid valve; 7. filter screen; 8. filter sponge; 9. first magnetic plate; 10. second magnetic plate; 11. fixed ring; 12. fixed shaft; 13. handle; 14. fixed seat; 15. electric push rod; 16. pressure sensor; 17. clamp. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Reference Figure 1-5A stable clamping device suitable for clamp processing comprises a fixed platform 1, a support column 2 is fixedly connected to the bottom surface of the fixed platform 1, a collecting box 3 is fixedly connected to the inner wall of the fixed platform 1, a fixed frame 4 is slidably connected to the inner wall of the collecting box 3, the fixed frame 4 is rectangular, and the fixed frame 4 is made of stainless steel material. The fixed frame 4 made of stainless steel material has higher strength, is not easy to rust, deform or damage, and is more durable. A drain pipe 5 is fixedly connected to the inner wall of the collecting box 3, and a solenoid valve 6 is fixedly connected to the inner wall of the drain pipe 5. A filtering separation mechanism is arranged inside the fixed frame 4, and the filtering separation mechanism consists of a filter screen plate 7 and a filter sponge 8. The filter screen plate 7 is fixedly connected to the inner wall of the fixed frame 4, and the filter sponge 8 is fixedly connected to the inner wall of the fixed frame 4, and the filter sponge 8 is fixedly connected to the inner wall of the fixed frame 4. The filter sponge 8 is overlapped with the filter mesh plate 7 to separate the coolant from the debris, so as to facilitate the filtering and purification of the coolant. An adsorption and fixing assembly is arranged inside the collection box 3, and the adsorption and fixing assembly consists of a first magnetic plate 9 and a second magnetic plate 10. The first magnetic plate 9 is fixedly connected to the inner wall of the collection box 3, and the second magnetic plate 10 is fixedly connected to the inner wall of the fixed frame 4, and the second magnetic plate 10 is adsorbed with the first magnetic plate 9, and is used to fix the fixed frame 4 to prevent the fixed frame 4 from being disengaged and offset. A gripping mechanism is arranged on the right side of the fixed frame 4, and the gripping mechanism consists of a fixing ring 11, a fixing shaft 12 and a handle 13. The fixing ring 11 is fixedly connected to the right side of the fixed frame 4, and the fixing shaft 12 is rotatably connected to the inner wall of the fixing ring 11, and the inner wall of the handle 13 is The surface of the fixed shaft 12 is fixedly connected, and the handle 13 is rotatably connected to the surface of the fixed ring 11, which is used to drive the fixed frame 4 to move, so as to facilitate quick disassembly and assembly. A clamping assembly is arranged on the top surface of the fixed platform 1, and the clamping assembly is composed of a fixed seat 14, an electric push rod 15, a pressure sensor 16 and a clamping plate 17. There are multiple electric push rods 15, and the multiple electric push rods 15 are symmetrically arranged with the vertical center line of the front of the fixed platform 1 as the symmetry axis, which are used to clamp the fixed clamp, thereby improving the clamping stability. The fixed seat 14 is fixedly connected to the top surface of the fixed platform 1, the electric push rod 15 is fixedly connected to the inner wall of the fixed seat 14, the pressure sensor 16 is fixedly connected to the output end of the electric push rod 15, and the clamping plate 17 is fixedly connected to the detection end of the pressure sensor 16. The fixed connection is used to clamp the fixing clamp, which improves the cutting process stability and controls the clamping force at the same time. The wire cutting machine sprays coolant to cut the clamp. The coolant is mixed with metal debris and falls into the collection box 3 and the fixed frame 4. The coolant and metal debris are separated by the filtering and separation mechanism. The solenoid valve 6 is opened to discharge the coolant through the drain pipe 5. The fixing frame 4 and the filtering and separation mechanism are driven to separate from the collection box 3 by the gripping mechanism. At the same time, the adsorption and fixing components are separated to clean the metal debris, thereby achieving the goal of automatically filtering and separating the coolant and metal debris generated by wire cutting, and avoiding the problem that the coolant and metal debris cannot be recycled after mixing, thereby greatly increasing the processing cost.

[0022] The electrical components mentioned in this article are all connected to an external main controller and 220V mains electricity, and the main controller can be a conventional known device for control such as a computer.

[0023] When in use: first, place the clamp between multiple clamps 17, start multiple electric push rods 15 to push multiple clamps 17 to move and contact the clamp through multiple pressure sensors 16, and detect and control the clamping force through multiple pressure sensors 16 to clamp and fix the clamp, cut the clamp through a wire cutting machine, and spray coolant at the same time. The coolant and metal debris are mixed and fall into the collection box 3 and the fixed frame 4, and the coolant and metal debris are filtered and separated by the filter screen plate 7 and the filter sponge 8 inside the fixed frame 4. The filtered metal debris remains in the fixed frame 4, and the solenoid valve 6 is opened to discharge the filtered coolant through the drain pipe 5. The gripping handle 13 drives the fixed frame 4 to slide along the inner wall of the collection box 3 through the fixed shaft 12 and the fixed ring 11, and at the same time drives the second magnetic plate 10 and the first magnetic plate 9 to separate from the adsorption state, and the filter screen plate 7 and the filter sponge 8 are driven to separate from the collection box 3 through the movement of the fixed frame 4, so that the metal debris can be cleaned.

[0024] To summarize, the stable clamping device suitable for clamp processing starts the clamping component to clamp the fixed clamp while controlling the clamping force, and the clamp is cut and processed by spraying coolant through the wire cutting machine. The coolant is mixed with metal debris and then falls into the collection box 3 and the fixed frame 4. The coolant and the metal debris are separated by the filtering and separation mechanism, and the solenoid valve 6 is opened to discharge the coolant through the drain pipe 5. The fixed frame 4 and the filtering and separation mechanism are driven to separate from the collection box 3 by the gripping mechanism, and the adsorption and fixing component is separated at the same time, so that the metal debris can be cleaned up, thereby achieving the goal of automatically filtering and separating the coolant and metal debris generated by wire cutting, avoiding the problem that the coolant and metal debris cannot be recycled after mixing, thereby greatly increasing the processing cost, and is used to solve the problems raised in the above-mentioned background technology.

[0025] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0026] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stable clamping device suitable for clamp processing, comprising a fixed platform (1), characterized in that: The bottom surface of the fixed platform (1) is fixedly connected to a support column (2); the inner wall of the fixed platform (1) is fixedly connected to a collection box (3); the inner wall of the collection box (3) is slidably connected to a fixed frame (4); the inner wall of the collection box (3) is fixedly connected to a drainage pipe (5); the inner wall of the drainage pipe (5) is fixedly connected to a solenoid valve (6); a filtering and separation mechanism is arranged inside the fixed frame (4); an adsorption and fixing component is arranged inside the collection box (3); a gripping mechanism is arranged on the right side of the fixed frame (4); and a clamping component is arranged on the top surface of the fixed platform (1).

2. A stable clamping device suitable for clamp processing according to claim 1, characterized in that: The filtering and separation mechanism is composed of a filter screen plate (7) and a filter sponge (8); the filter screen plate (7) is fixedly connected to the inner wall of the fixed frame (4); the filter sponge (8) is fixedly connected to the inner wall of the fixed frame (4); and the filter sponge (8) and the filter screen plate (7) are overlapped.

3. A stable clamping device suitable for clamp processing according to claim 1, characterized in that: The adsorption and fixing component is composed of a first magnetic plate (9) and a second magnetic plate (10), wherein the first magnetic plate (9) is fixedly connected to the inner wall of the collection box (3), the second magnetic plate (10) is fixedly connected to the inner wall of the fixing frame (4), and the second magnetic plate (10) is adsorbed to the first magnetic plate (9).

4. A stable clamping device suitable for clamp processing according to claim 1, characterized in that: The gripping mechanism is composed of a fixing ring (11), a fixing shaft (12) and a handle (13); the fixing ring (11) is fixedly connected to the right side of the fixing frame (4); the fixing shaft (12) is rotatably connected to the inner wall of the fixing ring (11); the inner wall of the handle (13) is fixedly connected to the surface of the fixing shaft (12); and the handle (13) is rotatably connected to the surface of the fixing ring (11).

5. A stable clamping device suitable for clamp processing according to claim 1, characterized in that: The clamping assembly is composed of a fixed seat (14), an electric push rod (15), a pressure sensor (16) and a clamping plate (17); the fixed seat (14) is fixedly connected to the top surface of the fixed platform (1); the electric push rod (15) is fixedly connected to the inner wall of the fixed seat (14); the pressure sensor (16) is fixedly connected to the output end of the electric push rod (15); and the clamping plate (17) is fixedly connected to the detection end of the pressure sensor (16).

6. A stable clamping device suitable for clamp processing according to claim 1, characterized in that: The fixing frame (4) is rectangular in shape and is made of stainless steel.

7. A stable clamping device suitable for clamp processing according to claim 5, characterized in that: There are multiple electric push rods (15), and the multiple electric push rods (15) are symmetrically arranged with the vertical center line of the front side of the fixed platform (1) as the symmetry axis.

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