Tool platform for bridge steel structure machining

By using a combination of jack and support shaft on the bridge steel structure processing platform, and using a motor to achieve workbench flip, the problems of deformation and processing efficiency after welding are solved, and efficient workpiece processing and flipping capabilities are achieved.

CN222154455UActive Publication Date: 2024-12-13JIANGSU SANGONG STEEL STRUCTURE CO LTD
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Patent Information

Application Number
CN202420581878.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-13
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

The existing bridge steel structure processing platform is prone to deformation after welding, and the fixed platform limits the product's flip and processing efficiency.

Method used

A tooling platform including a left column, a right column and a flip-flopable workbench is designed. Through a combination of a jack and a support shaft, the workpiece is pre-deformed to offset the deformation after welding, and arbitrary flip of the workbench is achieved using a motor.

Benefits of technology

It effectively avoids deformation after welding, improves processing efficiency, allows upper and lower workpieces to be processed simultaneously, and simplifies the welding process of workpieces.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tool platform for bridge steel structure machining, and belongs to the technical field of bridge steel structure machining. Comprising a left stand column, a right stand column and a working table, rotating shafts are connected to the two ends of the working table and connected with motors arranged in the stand columns, a plurality of workpiece clamps are arranged on the working table, first supporting shafts and second supporting shafts are fixed to the upper surface and the lower surface of the working table, the first supporting shafts are fixed to the two ends of the working table, and the second supporting shafts are fixed to the middle of the working table; the diameter of the second supporting shaft is smaller than that of the first supporting shaft. The device is novel in structure, simple and practical; the supporting shafts with different radiuses are arranged on the workbench, the workpiece is pre-deformed in the opposite direction through the jack before welding, deformation after welding is counteracted, and it is guaranteed that the workpiece does not deform after welding; workpieces can be fixed on the upper and lower surfaces of the workbench, so that the upper and lower workpieces can be simultaneously processed, and the processing efficiency of the device is high; the workbench can be overturned at will, and workpieces can be welded conveniently.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge steel structure processing, in particular to a tooling platform for bridge steel structure processing. Background Art

[0002] The steel bridge deck is welded from several bridge deck units. The bridge deck is prone to deformation after welding. The deformation problem can be solved by welding the bridge deck using the reverse deformation method. Therefore, a tooling processing platform that can avoid deformation is needed to solve the deformation problem of the bridge deck after welding. The existing tooling platforms are mainly fixed platform types. The disadvantage is that when welding or processing products on such fixed platforms, some products need to be turned over and re-clamped for welding. Such process decomposition and repeated clamping will inevitably lead to low production efficiency. Summary of the invention

[0003] In order to solve the above problems, the utility model discloses a tooling platform for processing bridge steel structures, which causes the welded parts to deform in the opposite direction before welding to offset the deformation after welding. At the same time, the workbench can be turned over at will to facilitate the welding of workpieces.

[0004] The utility model is realized by the following technical solutions:

[0005] A tooling platform for processing bridge steel structures includes a left column, a right column, and a workbench. Both ends of the workbench are connected with rotating shafts, and the rotating shafts are connected to motors arranged in the columns. A plurality of workpiece clamps are arranged on the workbench. Support shaft A and support shaft B are fixed to the upper and lower surfaces of the workbench. The support shaft A is fixed to both ends of the workbench, and the support shaft B is fixed to the middle of the workbench. The diameter of the support shaft B is smaller than the diameter of the support shaft A. Processing part A and processing part B are respectively arranged above and below the workbench. Jack A is arranged above the processing part A, and jack B is arranged below the processing part B.

[0006] The jack A is located in the middle of the workpiece A, and the top end of the jack A is fixed on the crossbeam above it.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] The utility model has a novel structure, is simple and practical; a workbench is provided with supporting shafts with different radii, and a jack is used to pre-deform the workpiece in the opposite direction before welding, thereby offsetting the deformation after welding and ensuring that the workpiece is not deformed after welding; the workpiece can be fixed on both the upper and lower sides of the workbench, and the upper and lower workpieces can be processed simultaneously, and the device has high processing efficiency; the workbench can be turned over at will, which is convenient for workpiece welding. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural schematic diagram of the utility model.

[0010] Figure 1 Middle: 1. Left column; 2. Right column; 3. Workpiece A; 4. Workpiece B; 5. Workbench; 6. Jack A; 7. Jack B; 8. Workpiece fixture; 9. Support shaft A; 10. Motor; 11. Support shaft B; 12. Rotating shaft. DETAILED DESCRIPTION

[0011] The utility model is further described below in conjunction with the accompanying drawings:

[0012] A tooling platform for processing bridge steel structures includes a left column 1, a right column 2, and a workbench 5. The two ends of the workbench 5 are connected with a rotating shaft 12, and the rotating shaft 12 is connected to a motor 10 arranged in the column. The workbench 5 is provided with a plurality of workpiece clamps 8. The upper and lower surfaces of the workbench 5 are fixed with a support shaft A 9 and a support shaft B 11. The support shaft A 9 is fixed at the two ends of the workbench 5, and the support shaft B 11 is fixed in the middle of the workbench 5. The diameter of the support shaft B 11 is smaller than the diameter of the support shaft A 9. A processing part A 3 and a processing part B 4 are respectively provided at the upper and lower parts of the workbench 5. A jack A 6 is provided above the processing part A 3, and a jack B 7 is provided below the processing part B 4.

[0013] The jack A 6 is located in the middle of the workpiece A 3 , and the top end of the jack A 6 is fixed on the crossbeam above it.

[0014] As shown in the attached figure of the instruction manual Figure 1 As shown, a tooling platform for processing bridge steel structures includes a left column 1, a right column 2, and a workbench 5. The two ends of the workbench 5 are connected with a rotating shaft 12, and the rotating shaft 12 is connected to a motor 10 arranged in the column. A plurality of workpiece clamps 8 are arranged on the workbench 5. The upper and lower surfaces of the workbench 5 are fixed with a supporting shaft A 9 and a supporting shaft B 11. The supporting shaft A 9 is fixed at the two ends of the workbench 5, and the supporting shaft B 11 is fixed in the middle of the workbench 5. The diameter of the supporting shaft B 11 is smaller than the diameter of the supporting shaft A 9. A processing part A 3 and a processing part B 4 are respectively arranged above and below the workbench 5. A jack A 6 is arranged above the processing part A 3, and a jack B 7 is arranged below the processing part B 4.

[0015] The jack A 6 is located in the middle of the workpiece A 3 , and the top end of the jack A 6 is fixed on the crossbeam above it.

[0016] The use process of this device is as follows: fix the workpiece A3 and the workpiece B4 on the upper and lower sides of the workbench 5 respectively through the workpiece clamp 8, apply force to the workpiece A3 through the jack A6, and apply force to the workpiece B4 through the jack B7. Since the diameter of the middle support shaft B 11 is smaller than the diameter of the support shaft A 9 at both ends, the workpiece is deformed by the force. The deformation before welding is opposite to the deformation of the workpiece after welding. The pre-deformed workpiece is welded again. Turning on the motor 10 can realize the arbitrary flipping of the workbench 5, which is convenient for welding the workpiece.

[0017] The utility model has a novel structure, is simple and practical; a workbench is provided with supporting shafts with different radii, and a jack is used to pre-deform the workpiece in the opposite direction before welding, thereby offsetting the deformation after welding and ensuring that the workpiece is not deformed after welding; the workpiece can be fixed on both the upper and lower sides of the workbench, and the upper and lower workpieces can be processed simultaneously, and the device has high processing efficiency; the workbench can be turned over at will, which is convenient for workpiece welding.

[0018] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. All equivalent changes and modifications to the shapes, structures, features and spirits described in the claims of the present invention should be included in the claims of the present invention.

Claims

1. A tooling platform for bridge steel structure processing, characterized in that: The invention comprises a left column (1), a right column (2) and a workbench (5), wherein two ends of the workbench (5) are connected with a rotating shaft (12), wherein the rotating shaft (12) is connected with a motor (10) arranged in the column, and a plurality of workpiece fixtures (8) are arranged on the workbench (5), and the upper and lower surfaces of the workbench (5) are fixed with a support shaft A (9) and a support shaft B (11), wherein the support shaft A (9) is fixed at two ends of the workbench (5), and the support shaft B (11) is fixed at the middle of the workbench (5), and the diameter of the support shaft B (11) is smaller than the diameter of the support shaft A (9), and a processing part A (3) and a processing part B (4) are arranged above and below the workbench (5), respectively, and a jack A (6) is arranged above the processing part A (3), and a jack B (7) is arranged below the processing part B (4).

2. The tooling platform for bridge steel structure processing according to claim 1 is characterized in that: The jack A (6) is located in the middle of the workpiece A (3), and the top end of the jack A (6) is fixed on a crossbeam above it.