Straight arm base module

Abstract

The utility model relates to the technical field of hinge assembly, and discloses a straight arm base module, which is characterized in that a base vibration disc module and a straight arm vibration disc module are arranged on a vibration disc large plate of the hinge arm base module; the device comprises a base index plate module, a hinge arm machining index plate module, a feeding station base pushing module, a base feeding module, a clockwise vibration plate, an eccentric nail feeding module, an overturning carrying discharging module, a straight arm feeding module, a rotating disc transfer module, an adjusting screw locking module and an adjusting screw counter locking module. The spiral riveting module and the discharging station base pushing module are installed on the top of a large plate of the hinged arm base module in a centralized mode, the modularized straight arm base assembling mechanism is formed, through modularized design and integration of multiple procedures, the operation process is simplified, the operation complexity and time waste are reduced, and the production efficiency is improved. By reducing manual operation and avoiding repeated transfer and respective assembly, the number of needed equipment and storage space are reduced, and the production efficiency is improved and the operation process is simplified.

Description

Technical Field

[0001] The utility model belongs to the technical field of hinge assembly, and in particular relates to a straight arm base module. Background Art

[0002] During the production and assembly process of the hinge, the hinge arm (straight arm) on the hinge needs to be assembled with the base, such as Figure 3 As shown, the assembly of the straight arm base requires installing an adjusting screw on the hinge arm and installing an eccentric nail on the assembled straight arm base;

[0003] In traditional technology, the assembly of the straight arm base is carried out separately, requiring the use of independent hinge arm tapping, screwing machines, independent eccentric nail feeders and riveting machines. The machines are set up independently, which requires the transfer of semi-finished parts, that is, the processed hinge arm semi-finished products need to be manually collected and transferred to the base feeder and the base assembly in turn, and the eccentric nail feeder is transferred to install the eccentric nails. After the installation is completed, the subsequent riveting and unloading operations are carried out;

[0004] Therefore, traditional technology requires multiple independent machines for assembly, involves multiple processes, and requires multiple transfers of semi-finished parts. This increases the tediousness and complexity of the process, increases the difficulty of operation and the possibility of errors. Since multiple transfers and separate assemblies are required, traditional assembly methods consume a lot of time and manpower. Moreover, during the transfer process, mismatching and parts damage may occur, further affecting production efficiency and product quality. Traditional technology requires the use of multiple independent machines and equipment for assembly, and requires additional investment in the purchase and maintenance of these equipment. In addition, since multiple transfers and separate assemblies are involved, the risk of parts loss is increased, and material costs and storage space occupation are also increased. Summary of the invention

[0005] In order to make up for the shortcomings of the prior art and solve the problem that the traditional technology needs to use multiple independent machines and equipment for assembly and needs to transfer and assemble parts multiple times, the utility model proposes a straight arm base module.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A straight arm base module, comprising a hinge arm base module large plate and a hinge arm base module vibration plate large plate located in front of the hinge arm base module large plate;

[0008] The hinge arm base module vibration plate is provided with a base vibration plate module and a straight arm vibration plate module;

[0009] The top of the hinge arm base module large plate is respectively provided with a base indexing plate module for rotating feeding in cooperation with the base processing, a hinge arm processing indexing plate module for rotating feeding in cooperation with the hinge arm processing, a loading station pushing base module for pushing the base, a base loading module for loading the base, a clockwise vibration plate for loading the adjusting screw, an eccentric nail loading module for loading the eccentric nail, a flipping and transporting unloading module for transferring and unloading the assembled hinge arm base, a straight arm loading module for loading the hinge arm, a turntable transfer module for transferring components on the base indexing plate module and the hinge arm processing indexing plate module, a locking adjustment screw module for installing the adjusting screw on the hinge arm, a reverse locking adjustment screw module for reversely locking and fixing the adjusting screw, a compass riveting module and a unloading station pushing base module for unloading the assembled hinge arm base;

[0010] A hinge arm tapping module for tapping the hinge arm is arranged on the fixed plate of the hinge arm processing indexing plate module.

[0011] Preferably, the base vibration plate module loads the base to the base loading station, and the base is loaded onto the base indexing plate module through the base loading module on the base loading station; the straight arm vibration plate module loads the hinge arm to the hinge arm loading station, and the hinge arm is loaded onto the hinge arm processing indexing plate module through the straight arm loading module on the hinge arm loading station;

[0012] The hinge arm is driven to be transferred to the tapping station by the rotation of the hinge arm processing indexing disk module, and the hinge arm is tapped by the hinge arm tapping module on the tapping station; the clockwise vibration disk feeds the adjusting screw to the hinge arm that has been tapped by the hinge arm processing indexing disk module, and the hinge arm is driven to be transferred to the locking adjusting screw station and the transfer station respectively by the rotation of the hinge arm processing indexing disk module, the adjusting screw is installed on the hinge arm by the locking adjusting screw module on the locking adjusting screw station, and the hinge arm is transferred to the base indexing disk module by the turntable transfer module on the transfer station;

[0013] The hinge arm and the base are assembled by pushing the base module on the loading station to push and fix the base on the hinge arm; the assembled base and hinge arm are respectively transferred to the anti-locking adjustment screw station, the eccentric nail loading station, the compass riveting station, the unloading station and the flipping and transporting station by rotating the base dividing plate module; the anti-locking adjustment screws are installed on the assembled base and hinge arm by the anti-locking adjustment screw module on the anti-locking adjustment screw station, the eccentric nails are loaded onto the assembled base and hinge arm by the eccentric nail loading module on the eccentric nail loading station, the eccentric nails are installed on the assembled base and hinge arm by the compass riveting module on the compass riveting station, the assembled base and hinge arm are pushed and unloaded by the unloading station pushing the base module on the unloading station, and the assembled base and hinge arm are flipped over for unloading by the flipping and transporting unloading module on the flipping and transporting station.

[0014] Preferably, a rack module is provided at the bottom of the hinge arm base module large plate and the hinge arm base module vibration disk large plate, and the rack module is used to support the hinge arm base module large plate and the hinge arm base module vibration disk large plate to ensure their stability and reliability and avoid shaking or tilting during the production process.

[0015] Preferably, the base indexing plate module and the hinge arm processing indexing plate module are respectively installed and fixed on the hinge arm base module large plate through a turntable auxiliary installation module. Such a design also helps to improve the stability and reliability of the equipment.

[0016] Preferably, a base defective product chute mounting plate and a defective material removal sheet metal mounting plate are provided on the top of the hinge arm base module large plate. The base defective product chute mounting plate is equipped with a defective product removal chute B for removing defective products from the base, and the defective material removal sheet metal mounting plate is equipped with a defective product removal chute A for removing defective products from the hinge arm. Defective products can be quickly separated from the production line, reducing the impact of defective products on the normal production process, thereby improving production efficiency.

[0017] Compared with the prior art, the technical effects and advantages of the utility model are:

[0018] In the straight arm base module, the base vibration disk module and the straight arm vibration disk module are installed on the hinge arm base module vibration disk plate, the seat indexing plate module, the hinge arm processing indexing plate module, the loading station pushing base module, the base loading module, the clockwise vibration plate, the eccentric nail loading module, the flip handling unloading module, the straight arm loading module, the turntable transfer module, the lock adjustment screw module, the reverse lock adjustment screw module, the compass riveting module and the unloading station pushing base module are centrally installed on the top of the hinge arm base module plate, forming a modular straight arm base assembly mechanism. Through modular design and integration of multiple processes, the operation process is simplified, the complexity of operation and the waste of time are reduced. By reducing manual operation and avoiding multiple transfers and separate assembly, the risk of parts loss is reduced, the number of equipment and storage space required are reduced, and the cost is reduced. By improving production efficiency and simplifying the operation process, the quality of the product and the work efficiency of the workers are improved.

[0019] Through devices such as automatic loading, turntable auxiliary installation modules and fast unloading chutes, the need for manual operation is reduced, the operating process is simplified, and production efficiency is improved. Through devices such as rack modules and turntable auxiliary installation modules, the stability and reliability of the equipment are ensured, and the impact of vibration and shaking on production is reduced.

[0020] Through devices such as defective product detection mechanisms and defective product unloading chutes, defective products can be separated and processed in a timely manner, reducing the impact of defective products on the normal production process, thereby improving production efficiency and reducing costs caused by rework, waste disposal, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of the utility model;

[0022] Figure 2 It is an exploded view of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the hinge processed by the utility model.

[0024] In the figure: 1. Large plate of hinge arm base module; 2. Base indexing plate module; 3. Push base module for loading station; 4. Rack module; 5. Base loading module; 6. Eccentric nail loading module; 7. Compass riveting module; 8. Hinge arm processing indexing plate module; 9. Straight arm loading module; 10. Base vibration plate module; 11. Large plate of hinge arm base module vibration plate; 12. Straight arm vibration plate module; 13. Lock adjustment screw module; 14. Clockwise vibration plate; 15. Hinge arm tapping module; 16. Anti-lock adjustment screw module; 17. Transfer module between turntables; 18. Flipping and handling unloading module; 19. Push base module for unloading station; 20. Turntable auxiliary installation module; 21. Bad unloading sheet metal installation plate; 22. Unloading chute A for bad products; 23. Installation plate of base chute for bad products; 24. Unloading chute B for bad products;

[0025] a. Base; b. Hinge arm; c. Adjusting screw; d. Eccentric nail. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] The following is combined with Figure 1-2 To further explain this application in detail,

[0028] The embodiment of the present application discloses a straight arm base module, comprising a hinge arm base module large plate 1 and a hinge arm base module vibration plate large plate 11 located in front of the hinge arm base module large plate 1;

[0029] The hinge arm base module vibration plate 11 is provided with a base vibration plate module 10 and a straight arm vibration plate module 12;

[0030] The top of the hinge arm base module large plate 1 is respectively provided with a base indexing plate module 2 for rotating feeding in cooperation with the base processing, a hinge arm processing indexing plate module 8 for rotating feeding in cooperation with the hinge arm processing, a base pushing module 3 for loading station in cooperation with the base pushing, a base loading module 5 for loading the base, a clockwise vibration plate 14 for loading the adjusting screw, an eccentric nail loading module 6 for loading the eccentric nail, a flipping and transporting unloading module 18 for transferring and unloading the assembled hinge arm base, a straight arm loading module 9 for loading the hinge arm, a turntable transfer module 17 for transferring the components on the base indexing plate module 2 and the hinge arm processing indexing plate module 8, a locking adjustment screw module 13 for installing the adjusting screw on the hinge arm, a reverse locking adjustment screw module 16 for reversely locking and fixing the adjusting screw, a compass riveting module 7 and a base pushing module 19 for unloading station in cooperation with the assembled hinge arm base unloading;

[0031] A hinge arm tapping module 15 for tapping the hinge arm is provided on the fixed plate of the hinge arm processing indexing plate module 8 .

[0032] The base vibration plate module 10 loads the base to the base loading station, and the base is loaded onto the base indexing plate module 2 through the base loading module 5 on the base loading station. The straight arm vibration plate module 12 loads the hinge arm to the hinge arm loading station, and the hinge arm is loaded onto the hinge arm processing indexing plate module 8 through the straight arm loading module 9 on the hinge arm loading station.

[0033] The hinge arm is transferred to the tapping station by the rotation of the hinge arm processing indexing plate module 8, and the hinge arm is tapped by the hinge arm tapping module 15 on the tapping station; the clockwise vibration plate 14 feeds the adjusting screw to the hinge arm tapped by the hinge arm processing indexing plate module 8, and the hinge arm is respectively transferred to the locking adjusting screw station and the transfer station by the rotation of the hinge arm processing indexing plate module 8, and the adjusting screw is installed on the hinge arm by the locking adjusting screw module 13 on the locking adjusting screw station, and the hinge arm is transferred to the base indexing plate module 2 by the turntable transfer module 17 on the transfer station;

[0034] The base is pushed and fixed on the hinge arm by the loading station pushing base module 3 on the loading station to assemble the hinge arm and the base; the assembled base and hinge arm are respectively transferred to the anti-locking adjustment screw station, the eccentric nail loading station, the compass riveting station, the unloading station and the flipping and transporting station by the rotation of the base dividing plate module 2; the anti-locking adjustment screw module 16 on the anti-locking adjustment screw station is used to install the anti-locking adjustment screws on the assembled base and hinge arm; the eccentric nail is loaded onto the assembled base and hinge arm by the eccentric nail loading module 6 on the eccentric nail loading station; the eccentric nail is installed on the assembled base and hinge arm by the compass riveting module 7 on the compass riveting station; the assembled base and hinge arm are pushed and unloaded by the unloading station pushing base module 19 on the unloading station; and the assembled base and hinge arm are flipped over for unloading by the flipping and transporting unloading module 18 on the flipping and transporting station.

[0035] Through the base vibration disk module 10 and the straight arm vibration disk module 12, the base and the straight arm can be automatically loaded to the corresponding workstation, reducing the need for manual operation and improving production efficiency. By integrating multiple processes into one module, the tedious processes of multiple transfers and separate assemblies in traditional technologies are avoided, reducing the complexity of operations and waste of time. By adopting the base dividing disk module 2, the hinge arm processing dividing disk module 8, the base vibration disk module 10, the straight arm vibration disk module 12 and the turntable transfer module 17 and other devices, the parts can be quickly distributed, transferred and assembled, improving production efficiency. By integrating multiple processes into one module, the need for manual transfer of semi-finished parts is reduced, the risk of parts loss is reduced, and the number of equipment and storage space required are also reduced, thereby reducing costs. Through modular design, the operating process is simplified, the difficulty of operation and the possibility of errors are reduced, and the operating efficiency and quality of workers are improved.

[0036] In summary, the design of the above straight arm base module can improve production efficiency, simplify operation procedures, reduce material loss and cost, and improve product quality and work efficiency.

[0037] A rack module 4 is provided at the bottom of the hinge arm base module large plate 1 and the hinge arm base module vibration disk large plate 11. The rack module 4 supports the hinge arm base module large plate 1 and the hinge arm base module vibration disk large plate 11 to ensure their stability and reliability and avoid shaking or tilting during the production process. Through the support of the rack module 4, the hinge arm base module large plate 1 and the hinge arm base module vibration disk large plate 11 can be ensured to run smoothly during the production process, reducing the impact of vibration and shaking on production, thereby improving production efficiency.

[0038] The base indexing plate module 2 and the hinge arm processing indexing plate module 8 are respectively installed and fixed on the hinge arm base module large plate 1 through the turntable auxiliary installation module 20. Such a design is also helpful to improve the stability and reliability of the equipment.

[0039] A base defective product chute mounting plate 23 and a defective material removal sheet metal mounting plate 21 are provided on the top of the hinge arm base module large plate 1. A defective product removal chute B24 for removing defective products from the base is installed on the base defective product chute mounting plate 23, and a defective product removal chute A22 for removing defective products from the hinge arm is installed on the defective material removal sheet metal mounting plate 21. In addition, a defective product detection mechanism is set on the hinge arm base module large plate 1, and defective products are detected by the defective product detection mechanism. By setting up a defective product removal chute, the defective products can be quickly separated from the production line through the transfer module 17 between turntables, reducing the impact of defective products on the normal production process, thereby improving production efficiency, and reducing the costs caused by rework, waste disposal, etc. by timely separation and processing of defective products.

[0040] The workflow of the straight arm base module is as follows:

[0041] 1. Automatic loading: The base vibration plate module 10 and the straight arm vibration plate module 12 load the base and the straight arm to the corresponding loading stations respectively.

[0042] The base loading module 5 on the indexing disk base loading station loads the base onto the base indexing disk module 2, and the straight arm loading module 9 on the straight arm loading station loads the straight arm onto the hinge arm processing indexing disk module 8.

[0043] 2. Tapping: The hinge arm processing dial module 8 rotates to transfer the hinge arm to the tapping station, and the hinge arm tapping module 15 at the tapping station performs tapping on the hinge arm.

[0044] 3. Install the adjustment screw: After the tapping is completed, the clockwise vibration plate 14 feeds the adjustment screw onto the hinge arm. The hinge arm processing indexing plate module 8 continues to rotate, and the hinge arm is transferred to the locking adjustment screw station. The locking adjustment screw module 13 on the locking adjustment screw station installs the adjustment screw onto the hinge arm. Then, the hinge arm is transferred to the base indexing plate module 2 through the turntable transfer module 17 on the transfer station.

[0045] 4. Assembly: The loading station pushes the base module 3 to push and fix the base on the hinge arm to realize the assembly of the hinge arm and the base.

[0046] 5. Subsequent processing: The base dial module 2 rotates to transfer the assembled base and hinge arm to the anti-locking adjustment screw station, eccentric nail loading station, compass riveting station, unloading station and flipping and transporting station respectively.

[0047] Installation of the reverse locking adjustment screw: At the reverse locking adjustment screw station, the reverse locking adjustment screw module 16 installs the reverse locking adjustment screw on the assembled base and hinge arm.

[0048] Eccentric nail feeding and installation: At the eccentric nail feeding station, the eccentric nail feeding module 6 feeds the eccentric nail onto the assembled base and hinge arm, and then the compass riveting module 7 at the compass riveting station installs the eccentric nail onto the assembled base and hinge arm.

[0049] 6. Unloading: Push the assembled base and hinge arm for unloading through the unloading station pushing base module 19 on the unloading station.

[0050] 7. Turning and handling: The turning and handling unloading module 18 on the turning and handling station turns the assembled base and hinge arm over for unloading, completing the entire work process.

[0051] The above workflow realizes the automated production and assembly of straight base modules, improving production efficiency and product quality.

[0052] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A straight arm base module, characterized in that: It comprises a hinge arm base module large plate (1) and a hinge arm base module vibration plate large plate (11) located in front of the hinge arm base module large plate (1); The hinge arm base module vibration disk large plate (11) is provided with a base vibration disk module (10) and a straight arm vibration disk module (12); The top of the hinge arm base module large plate (1) is respectively provided with a base indexing plate module (2) for rotating feeding in cooperation with base processing, a hinge arm processing indexing plate module (8) for rotating feeding in cooperation with hinge arm processing, a base loading station pushing base module (3) for pushing materials in cooperation with base, a base loading module (5) for loading materials in cooperation with base, a clockwise vibration plate (14) for loading materials in cooperation with adjustment screws, an eccentric nail loading module (6) for loading materials in cooperation with eccentric nails, a flipping and transporting unloading module (18) for transferring and unloading materials of the assembled hinge arm base, a straight arm loading module (9) for loading materials of the hinge arm, a turntable transfer module (17) for transferring components on the base indexing plate module (2) and the hinge arm processing indexing plate module (8), a locking adjustment screw module (13) for installing the adjustment screw on the hinge arm, a reverse locking adjustment screw module (16) for reversely locking and fixing the adjustment screw, a compass riveting module (7), and a base loading station pushing base module (19) for unloading materials of the assembled hinge arm base; A hinge arm tapping module (15) for tapping the hinge arm is provided on the fixed plate of the hinge arm processing indexing plate module (8).

2. A straight arm base module according to claim 1, characterized in that: The base vibration plate module (10) loads the base to the base loading station, and the base is loaded onto the base indexing plate module (2) through the base loading module (5) on the base loading station; the straight arm vibration plate module (12) loads the hinge arm to the hinge arm loading station, and the hinge arm is loaded onto the hinge arm processing indexing plate module (8) through the straight arm loading module (9) on the hinge arm loading station; The hinge arm is driven to be transferred to the tapping station by the rotation of the hinge arm processing indexing disk module (8), and the hinge arm is tapped by the hinge arm tapping module (15) on the tapping station; the clockwise vibration disk (14) loads the adjustment screw onto the hinge arm that has been tapped by the hinge arm processing indexing disk module (8), and the hinge arm is driven to be transferred to the locking adjustment screw station and the transfer station by the rotation of the hinge arm processing indexing disk module (8), and the adjustment screw is installed on the hinge arm by the locking adjustment screw module (13) on the locking adjustment screw station, and the hinge arm is transferred to the base indexing disk module (2) by the turntable transfer module (17) on the transfer station; The base is pushed and fixed on the hinge arm by the loading station pushing base module (3) on the loading station to assemble the hinge arm and the base; the assembled base and hinge arm are transferred to the reverse locking adjustment screw station, the eccentric nail loading station, the compass riveting station, the unloading station and the flipping and transporting station respectively by rotating the base indexing plate module (2); the reverse locking adjustment screw module (16) on the reverse locking adjustment screw station is used to install the reverse locking adjustment screws on the assembled base and hinge arm; the eccentric nail is loaded onto the assembled base and hinge arm by the eccentric nail loading module (6) on the eccentric nail loading station; the eccentric nail is installed on the assembled base and hinge arm by the compass riveting module (7) on the compass riveting station; the assembled base and hinge arm are pushed and unloaded by the unloading station pushing base module (19) on the unloading station; and the assembled base and hinge arm are flipped and unloaded by the flipping and transporting unloading module (18) on the flipping and transporting station.

3. A straight arm base module according to claim 1, characterized in that: The bottoms of the hinge arm base module large plate (1) and the hinge arm base module vibration plate large plate (11) are both provided with a frame module (4).

4. A straight arm base module according to claim 1, characterized in that: The base indexing plate module (2) and the hinge arm processing indexing plate module (8) are respectively mounted and fixed on the hinge arm base module large plate (1) via a turntable auxiliary mounting module (20).

5. The straight arm base module according to claim 1, characterized in that: The top of the hinge arm base module large plate (1) is provided with a base defective product chute mounting plate (23) and a defective material removal sheet metal mounting plate (21); the base defective product chute mounting plate (23) is provided with a defective material removal chute B (24) for removing defective products from the base; and the defective material removal sheet metal mounting plate (21) is provided with a defective material removal chute A (22) for removing defective products from the hinge arm.

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