Mesh belt pass-type shot blasting machine

By designing spiral slides and spiral screen plates in mesh belt pass blasting machine, the screening contact area is increased, and the problem of incomplete screening is solved through measures such as transmission components and arc baffles, and cleaning efficiency is improved The cleanliness of steel balls simplifies the equipment structure and extends the service life.

CN222155228UActive Publication Date: 2024-12-13JIANGSU XINYU SHOT BLASTING EQUIP CO LTD
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Patent Information

Application Number
CN202420677453.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-03
Publication Date
2024-12-13
Estimated Expiration
2034-04-03

AI Technical Summary

Technical Problem

During the screening process of the existing mesh belt pass shot blasting machine, the contact area between the slag mixture and the screening structure is limited, resulting in incomplete screening and reducing the cleaning effect and efficiency.

Method used

A screening equipment including a spiral slide and a spiral screen plate was designed, which increased the contact area between the slag and the screening equipment, and the overall spiral slide was shaken up and down through the transmission assembly, improving the screening efficiency, and using arcs The shaped baffle prevents waste slag from entering the steel ball box, the ash collection funnel collects debris, and the spring neutralizes gravity to save energy consumption.

Benefits of technology

It realizes more thorough screening, improves the cleanliness of steel balls and the cleaning efficiency of the shot blasting machine, simplifies the structure of the transmission assembly, reduces the failure rate and maintenance difficulty, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of shot blasting machines, and particularly relates to a mesh belt pass-type shot blasting machine, the design of a spiral slideway and a spiral sieve plate enables the contact area of a shot-slag mixture and sieving equipment to be increased, and the sieving time of the shot-slag sieving equipment to the shot-slag mixture is prolonged, so that the shot-slag mixture can be sieved more thoroughly; an arc-shaped baffle can prevent screened waste residues from entering the steel shot box, a transmission assembly can enable a spiral sliding way to integrally shake up and down, the flow speed of a shot-slag mixture during screening is guaranteed, the screening efficiency is improved, and a crank and a connecting rod are matched to guarantee work of the transmission assembly; the transmission assembly is simple and reliable in structure, the failure rate is reduced, meanwhile, the spring is used for neutralizing gravity, the workload of the transmission assembly is relieved, energy consumption is reduced, and the service life of the transmission assembly is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of shot blasting machines, and specifically relates to a mesh belt passing type shot blasting machine. Background Art

[0002] Mesh belt shot blasting machine refers to a machine that removes scale, cleans and pre-treats various steel materials such as steel plates, steel, steel beams, steel sections, steel pipes and steel castings in a continuous passing manner. It is suitable for sand removal, rust removal, scale removal and surface strengthening of small castings, forgings, stampings, gears, springs and other parts, and is especially suitable for cleaning and strengthening of parts that are not afraid of collision.

[0003] The shot-residue mixture that falls into the collecting trough after shot blasting also contains a large amount of metal oxide scale fragments, broken projectiles, dust and other debris, and the existing mesh-belt shot blasting machines generally adopt waterfall screening. However, when using waterfall screening, the contact area between the shot-residue mixture and the screening structure is limited, which will lead to incomplete screening, thereby reducing the cleaning effect of the mesh-belt shot blasting machine, causing the cleaning effect of the steel shot to gradually decrease during the circulation process, affecting the cleaning efficiency of the shot blasting machine. Utility Model Content

[0004] The purpose of the utility model is to provide a mesh belt passing type shot blasting machine for solving the problem mentioned in the background technology.

[0005] In order to achieve the above technical purpose, the technical solution adopted by the utility model is as follows:

[0006] A mesh belt passing shot blasting machine comprises a shot blasting machine body, a collecting bucket is arranged at the lower side of the shot blasting machine body, a lifting device is arranged at the rear side of the collecting bucket, and a screening device is arranged at the front side of the shot blasting machine body;

[0007] The lifting equipment includes a bucket elevator, a temporary storage box is provided on the upper side of the bucket elevator, and a conveying assembly is connected to the front side of the temporary storage box;

[0008] The conveying assembly is communicated with the screening equipment, and the screening equipment includes a shell, a spiral slide is installed on the inner side of the shell, and a plurality of evenly distributed sliding sleeves are vertically fixedly installed on the side of the spiral slide, a fixing rod is slidably connected to the lower side of the sliding sleeve, and the lower side of the fixing rod is fixedly connected to the main body of the shot blasting machine, a spiral screen plate is installed in the middle of the spiral slide, and a plurality of screen holes are evenly opened on the upper side of the spiral screen plate, a steel shot bucket is fixed at the lower end of the spiral slide, the steel shot bucket is located on the upper side of the lower end of the spiral screen plate and matches the spiral screen plate and the spiral slide, an arc-shaped baffle is installed on the lower side of the steel shot bucket, and a steel shot box fixedly connected to the main body of the shot blasting machine is installed at intervals on the lower side of the steel shot bucket, and the steel shot box is located on the right side of the baffle, and the upper side of the spiral slide is also connected to the transmission assembly.

[0009] The transmission assembly includes a motor, which is installed on the upper side of the shell. A crank is rotatably installed on the upper side of the shell. The crank is transmission-connected to the output end of the motor. A connecting rod is installed on the lower side of the crank. One end of the connecting rod is hinged to the crank and eccentric to the axis of the motor, and the other end of the connecting rod is hinged to the spiral slide.

[0010] The transmission assembly includes a transmission pipe, one end of which is connected to the temporary storage box, and the other end of the transmission pipe is located on the upper side of the spiral slideway. An auger is rotatably installed on the inner side of the transmission pipe, a first pulley is concentrically fixed to the right side of the auger, a second pulley is rotatably installed on the upper side of the first pulley and concentrically fixed to the output end of the motor, and a belt is connected to the first pulley and the second pulley for transmission.

[0011] An ash collecting funnel is installed at the lower side of the shell, a square groove is opened at the lower side of the ash collecting funnel, and an ash collecting funnel matching with the square groove is installed in a forward and backward sliding manner inside the square groove.

[0012] A spring is connected to the lower side of the spiral slideway, and the other end of the spring abuts against the shot blasting machine body.

[0013] An inspection opening is provided on the front side of the shell, and an inspection door is installed on the front side of the inspection opening.

[0014] The design of the spiral slide and the spiral screen plate increases the contact area between the shot-slag mixture and the screening equipment, and increases the screening time of the shot-slag screening equipment on the shot-slag mixture, so that the shot-slag mixture can be screened more thoroughly, the cleanliness of the steel shot is improved, and the cleaning efficiency of the shot blasting machine is ensured. The arc baffle can prevent the screened waste slag from entering the steel shot box. The transmission assembly can make the spiral slideway shake up and down as a whole, increase the flow rate when the shot-slag mixture is screened, and improve the screening efficiency. The coordination of the crank and the connecting rod ensures the operation of the transmission assembly while making the structure of the transmission assembly simple and reliable, reducing the failure rate and making it easy to maintain. The coordination of the first pulley, the second pulley and the belt makes the conveying equipment and the transmission assembly work in conjunction and share the power source, thereby improving the overall utilization rate of the motor. The ash collecting funnel is used to collect metal oxide skin fragments, broken projectiles, dust and other debris falling from the upper side, and the ash collecting hopper is convenient for cleaning them. The spring is used to neutralize gravity, reduce the workload of the transmission assembly, save energy and extend its service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings.

[0016] Figure 1 It is a structural schematic diagram of the utility model.

[0017] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model.

[0018] Figure 3 for Figure 2 Schematic diagram of the enlarged structure at point A in the middle.

[0019] Figure 4 It is a schematic cross-sectional structure diagram of the utility model from another angle.

[0020] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point B in the middle.

[0021] Figure 6 for Figure 4 Schematic diagram of the enlarged structure at point C in the middle.

[0022] Shot blasting machine body 1, collecting bucket 2, bucket elevator 3, temporary storage box 4, shell 5, spiral slide 6, sliding sleeve 7, fixing rod 8, spiral screen plate 9, screen hole 10, steel shot bucket 11, arc baffle 12, steel shot box 13, motor 14, crank 15, connecting rod 16, transmission pipe 17, auger 18, first pulley 19, second pulley 20, belt 21, ash collecting funnel 22, ash collecting hopper 23, spring 24, inspection door 25. DETAILED DESCRIPTION

[0023] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0024] like Figure 1-6 As shown, a mesh belt passing shot blasting machine comprises a shot blasting machine body 1, a collecting bucket 2 is arranged at the lower side of the shot blasting machine body 1, a lifting device is arranged at the rear side of the collecting bucket 2, and a screening device is arranged at the front side of the shot blasting machine body 1;

[0025] The lifting equipment includes a bucket elevator 3, a temporary storage box 4 is provided on the upper side of the bucket elevator 3, and a conveying component is connected to the front side of the temporary storage box 4;

[0026] The transmission assembly is connected with the screening equipment, and the screening equipment includes a shell 5, a spiral slide 6 is installed on the inner side of the shell 5, and a plurality of evenly distributed sliding sleeves 7 are vertically fixedly installed on the side of the spiral slide. A fixed rod 8 is slidably connected to the lower side of the sliding sleeve 7, and the lower side of the fixed rod 8 is fixedly connected to the shot blasting machine body 1. A spiral screen plate 9 is installed in the middle of the spiral slide 6, and a plurality of screen holes 10 are evenly opened on the upper side of the spiral screen plate 9. A steel shot bucket 11 is fixed at the lower end of the spiral slide 6. The steel shot bucket 11 is located on the upper side of the lower end of the spiral screen plate 9 and matches the spiral screen plate 9 and the spiral slide 6. An arc-shaped baffle 12 is installed on the lower side of the steel shot bucket 11. A steel shot box 13 fixedly connected to the shot blasting machine body 1 is installed at intervals on the lower side of the steel shot bucket 11, and the steel shot box 13 is located on the right side of the baffle. The upper side of the spiral slide 6 is also connected to the transmission assembly.

[0027] When the shot blasting machine body 1 is working, the processed shot-slag mixture falls into the inner side of the collecting bucket 2 on the lower side of the shot blasting machine body 1 together, and is transmitted to the inner side of the temporary storage box 4 through the bucket elevator 3. The bucket elevator 3 is a continuous conveying machine, which uses a hopper fixed to a traction chain or a belt to transport bulk materials upward in a vertical or nearly vertical direction. The conveying component can transmit the shot-slag mixture inside the temporary storage box 4 downward to the upper side of the spiral slide 6, and fine dust and broken projectiles flow into the lower side of the spiral screen plate 9 through the sieve holes 10 on the upper side of the spiral screen plate 9. The intact steel shots slide down from the upper side of the arc screen plate to the steel shot bucket 11 and finally fall into the steel shot box 13. The steel shot box 13 is connected to the shot blasting machine pipeline inside the shot blasting machine body 1, and the steel shots can be recycled. The transmission component can make the arc slide shake up and down as a whole.

[0028] The design of the spiral slide 6 and the spiral screen plate 9 increases the contact area between the shot-slag mixture and the screening equipment, and increases the screening time of the shot-slag screening equipment on the shot-slag mixture, so that the shot-slag mixture can be screened more thoroughly, the cleanliness of the steel shots is improved, and the cleaning efficiency of the shot blasting machine is ensured. The arc baffle 12 can prevent the screened waste slag from entering the steel shot box 13, and the transmission assembly can make the spiral slide 6 shake up and down as a whole, which increases the flow rate when the shot-slag mixture is screened and improves the screening efficiency.

[0029] The transmission assembly includes a motor 14, which is installed on the upper side of the outer shell 5. A crank 15 is rotatably installed on the upper side of the inner part of the outer shell 5. The crank 15 is transmission-connected to the output end of the motor 14. A connecting rod 16 is installed on the lower side of the crank 15. One end of the connecting rod 16 is hinged to the crank 15 and is eccentric to the axis of the motor 14. The other end of the connecting rod 16 is hinged to the spiral slide 6.

[0030] When the transmission assembly is working, the output end of the motor 14 drives the crank 15 to rotate, and the connecting rod 16 converts the cylindrical motion of the crank 15 into an up and down reciprocating motion of the spiral slide 6. The cooperation between the crank 15 and the connecting rod 16 ensures the operation of the transmission assembly while making the structure of the transmission assembly simple and reliable, reducing the failure rate and facilitating maintenance.

[0031] The transmission assembly includes a transmission tube 17, one end of which is connected to the temporary storage box 4, and the other end of the transmission tube 17 is located on the upper side of the spiral slide 6. An auger 18 is rotatably installed on the inner side of the transmission tube 17, and a first pulley 19 is concentrically fixed to the right side of the auger 18. A second pulley 20 concentrically fixed to the output end of the motor 14 is rotatably installed on the upper side of the first pulley 19, and a belt 21 is connected to the first pulley 19 and the second pulley 20 for transmission.

[0032] When the conveying component is working, the auger 18 cooperates with the transmission pipe 17 to transfer the ball-residue mixture inside the temporary storage box 4 to the upper side of the spiral slide 6. The cooperation of the first pulley 19, the second pulley 20 and the belt 21 enables the conveying equipment and the transmission component to work in conjunction and share the power source, thereby improving the overall utilization rate of the motor 14.

[0033] An ash collecting hopper 22 is installed at the lower side of the housing 5. A square groove is provided at the lower side of the ash collecting hopper 22. An ash collecting hopper 23 matching with the ash collecting hopper 23 is installed inside the square groove so as to slide back and forth.

[0034] The ash collecting hopper 22 is used to collect debris such as metal oxide scale fragments, broken projectiles, dust, etc. that fall from the upper side, and the ash collecting hopper 23 is convenient for cleaning them.

[0035] A spring 24 is connected to the lower side of the spiral slideway 6 , and the other end of the spring 24 abuts against the shot blasting machine body 1 .

[0036] The spring 24 can continuously provide elastic force upward, thereby neutralizing the gravity of the spiral slideway 6 and the ball-residue mixture, reducing the workload of the transmission component, saving energy consumption and extending its service life.

[0037] An inspection opening is provided at the front side of the housing 5 , and an inspection door 25 is installed at the front side of the inspection opening.

[0038] The inspection door 25 can be opened, so that technicians can conveniently clean or maintain the inside of the screening device to ensure the normal operation of the screening device.

[0039] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the technology may modify or change the above embodiments without violating the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the relevant technical field without departing from the spirit and technical ideas disclosed in the present invention shall still be covered by the claims of the present invention.

Claims

1. A mesh belt passing shot blasting machine, comprising a shot blasting machine body, characterized in that: A collecting bucket is provided at the lower side of the shot blasting machine body, a lifting device is provided at the rear side of the collecting bucket, and a screening device is provided at the front side of the shot blasting machine body; The lifting equipment includes a bucket elevator, a temporary storage box is provided on the upper side of the bucket elevator, and a conveying assembly is connected to the front side of the temporary storage box; The conveying assembly is communicated with the screening equipment, and the screening equipment includes a shell, a spiral slide is installed on the inner side of the shell, and a plurality of evenly distributed sliding sleeves are vertically fixedly installed on the side of the spiral slide, a fixing rod is slidably connected to the lower side of the sliding sleeve, and the lower side of the fixing rod is fixedly connected to the main body of the shot blasting machine, a spiral screen plate is installed in the middle of the spiral slide, and a plurality of screen holes are evenly opened on the upper side of the spiral screen plate, a steel shot bucket is fixed at the lower end of the spiral slide, the steel shot bucket is located on the upper side of the lower end of the spiral screen plate and matches the spiral screen plate and the spiral slide, an arc-shaped baffle is installed on the lower side of the steel shot bucket, and a steel shot box fixedly connected to the main body of the shot blasting machine is installed at intervals on the lower side of the steel shot bucket, and the steel shot box is located on the right side of the baffle, and the upper side of the spiral slide is also connected to the transmission assembly.

2. A mesh belt passing shot blasting machine according to claim 1, characterized in that: The transmission assembly includes a motor, which is installed on the upper side of the shell. A crank is rotatably installed on the upper side of the shell. The crank is transmission-connected to the output end of the motor. A connecting rod is installed on the lower side of the crank. One end of the connecting rod is hinged to the crank and eccentric to the axis of the motor, and the other end of the connecting rod is hinged to the spiral slide.

3. A mesh belt passing shot blasting machine according to claim 2, characterized in that: The transmission assembly includes a transmission pipe, one end of which is connected to the temporary storage box, and the other end of the transmission pipe is located on the upper side of the spiral slideway. An auger is rotatably installed on the inner side of the transmission pipe, a first pulley is concentrically fixed to the right side of the auger, a second pulley is rotatably installed on the upper side of the first pulley and concentrically fixed to the output end of the motor, and a belt is connected to the first pulley and the second pulley for transmission.

4. The mesh belt passing shot blasting machine according to claim 1, characterized in that: An ash collecting funnel is installed at the lower side of the shell, a square groove is provided at the lower side of the ash collecting funnel, and an ash collecting funnel matching with the ash collecting funnel is installed inside the square groove in a forward and backward sliding manner.

5. The mesh belt passing shot blasting machine according to claim 1, characterized in that: A spring is connected to the lower side of the spiral slideway, and the other end of the spring abuts against the shot blasting machine body.

6. The mesh belt passing shot blasting machine according to claim 1, characterized in that: An inspection opening is provided on the front side of the shell, and an inspection door is installed on the front side of the inspection opening.

Citation Information

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