Novel resin composite board manufacturing equipment

By introducing PLC controllers, servo motors and quick disassembly and assembly mold systems into resin synthetic plate manufacturing equipment, the problems of low working efficiency and poor mold release effect of existing equipment are solved, and more efficient material processing and more stable processing are achieved process.

CN222156264UActive Publication Date: 2024-12-13SHUANGRUN NEW MATERIALS TECHNOLOGY (ZHENJIANG) CO LTD
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Patent Information

Application Number
CN202420534058.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2024-12-13
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

The existing resin synthetic board manufacturing equipment has poor working efficiency and uneven loading, which can easily lead to waste of materials and processing errors, and poor mold release effect.

Method used

A new type of equipment including PLC controller, servo motor, rotary groove, pressure plate, material tank, spray head and quick disassembly and assembly mold system was designed. The pressure plate and material tank were turned over through the servo motor and rotary groove, and the spraying was used to The material head achieves uniform feeding, and improves adaptability and mold release stability through rapid disassembly and assembly of the mold system.

Benefits of technology

Improve work efficiency, avoid material shaking, ensure loading uniformity and processing accuracy, and improve mold release effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222156264U_ABST
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Abstract

The utility model discloses novel resin composite board manufacturing equipment which comprises a workbench, a material mixing block is installed at the output end of a rotating motor, the material mixing block is installed on the inner wall of a material tank in an inserted mode, a material inlet is formed in the edge of the upper end of the material tank, a connecting hinge is installed on the edge of the material inlet, and a sealing cover plate is installed on the other side of the connecting hinge. A suction pump communicates with the center position of the lower end of the material tank, and a material spraying head communicates with the lower end of the suction pump. According to the novel resin composite plate manufacturing equipment, the pressing disc and the material tank can be driven by the servo motor and the rotating groove to conduct sequential overturning operation, the working efficiency is good, material shaking caused when the mold moves can be avoided, uniform feeding can be achieved through a material spraying head, and the production cost is reduced. And the pressing disc and the mold can be rapidly disassembled, assembled and replaced through a splicing mounting groove, a splicing mounting block, a locking rotary knob, a positioning mounting block and a positioning mounting groove, the adaptability is better, stable demolding is conducted through a first electric push rod and an ejector block, and the effect is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of resin composite board manufacturing, in particular to novel resin composite board manufacturing equipment. Background Art

[0002] Synthetic boards are widely used in interior and exterior decoration, office, high-end furniture, audio, luxury car interior decoration, and can also be used as anti-static flooring, wainscoting, anti-theft doors, wall panels, partitions, etc. in computer rooms. It is also a good material for packaging. In recent years, it has replaced high-end hardwood and directly processed into composite flooring and laminate flooring. It is also used on cargo protection racks during transportation and in modern home decoration frameless paintings, such as the national registered trademark visual life frameless paintings, making home life more environmentally friendly. Generally, high-quality boards are mostly used in custom furniture.

[0003] The existing CN112536961A is a new type of resin synthetic board manufacturing equipment. Through the cooperation between a stirring component, a manual feeding component, a cylinder and a compacting component, it can achieve stirring and conveying materials while unloading the materials. The scraping plate can automatically scrape the materials flat. While scraping, the second slider gradually conveys the mold to the left, so there is no need to move it to the left manually. Then, the compacting component is used for compaction, which can improve people's work efficiency. However, there are some shortcomings. The existing equipment has poor work efficiency and uneven feeding, which easily leads to material waste. In addition, the material is easily shaken when the mold moves, which may cause processing errors and poor demolding effect. Therefore, a new type of resin synthetic board manufacturing equipment is needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to provide a new type of resin synthetic board manufacturing equipment to solve the problems of poor working efficiency, uneven material loading, easy waste of materials, and easy shaking of materials when the mold moves, which may cause processing errors and poor demolding effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel resin composite board manufacturing equipment, comprising a workbench, a PLC controller is installed on the front side of the workbench, and a molding groove is opened on the inner wall of the workbench, a rotating groove is fixedly connected to the upper ends of both sides of the workbench, and a servo motor is installed at one end of the rotating groove, a first support column and a second support column are respectively installed at the output end of the servo motor, and a support frame is fixedly connected to one end of the first support column, a second electric push rod is vertically inserted and installed on the support frame, and a splicing installation groove is installed at one end of the second electric push rod, a locking knob is inserted and installed on the front side of the splicing installation groove, and a splicing installation block is inserted and installed on the inner wall of the splicing installation groove, and a pressure plate is fixedly connected to one end of the splicing installation block, and the molding Positioning and mounting grooves are provided at the upper ends of both sides of the inner wall of the molding groove, and positioning and mounting blocks are inserted and installed on the inner wall of the positioning and mounting groove, the support is fixedly connected with the mold, a top block is inserted and installed on the lower end of the inner wall of the molding groove, and a first electric push rod is installed on the lower end of the top block, the first electric push rod is inserted and installed with the inner wall of the workbench, one end of the second support column is fixedly connected with a material tank, and a rotating motor is installed at the center position of the upper end of the material tank, a mixing block is installed at the output end of the rotating motor, and the mixing block is inserted and installed on the inner wall of the material tank, a feeding port is provided at the upper edge of the material tank, and a connecting hinge is installed at the edge of the feeding port, a sealing cover plate is installed on the other side of the connecting hinge, a suction pump is installed at the center position of the lower end of the material tank, and a spray head is installed at the lower end of the suction pump.

[0006] Preferably, the pressing plate and the material tank are connected to the workbench in a sequentially flipping manner on the rotating groove through a servo motor, and the servo motor is electrically connected to the PLC controller.

[0007] Preferably, the pressure plate is connected to the mold in a lifting and pressing manner via a second electric push rod, and the shape of the pressure plate matches the shape of the mold.

[0008] Preferably, the pressure plate is installed by plugging and splicing with the second electric push rod in the splicing installation groove through a splicing installation block, and the splicing installation block is locked and fixedly connected with the splicing installation groove through a locking knob, and the mold is installed by positioning and splicing with the molding groove in the positioning installation groove through a positioning installation block.

[0009] Preferably, the mixing block is a hollow cylindrical structure, and the mixing block is rotationally connected to the material tank through a rotating motor, the material tank is suction-connected to the spray head through a suction pump, the sealing cover plate and the feed port are both annular structures, and the sealing cover plate is flip-connected to the feed port through a connecting hinge.

[0010] Preferably, the top block is a disc structure, and the top block is connected to the forming groove in a lifting manner through a first electric push rod.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the new resin synthetic board manufacturing equipment can drive the pressure plate and the material tank to perform sequential flipping operations through the servo motor and the rotating groove, with good work efficiency, and can avoid material shaking caused by the mold when moving, and can evenly feed the material through the spray head, and can quickly disassemble and replace the pressure plate and the mold through the splicing mounting groove, splicing mounting block, locking knob, positioning mounting block and positioning mounting groove, with better adaptability, and the first electric push rod and the top block can perform stable demolding, with better effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a front view of a new type of resin composite board manufacturing equipment of the utility model;

[0013] Figure 2 This is a cross-sectional view of a new type of resin composite board manufacturing equipment of the utility model;

[0014] Figure 3 This utility model is a new type of resin composite board manufacturing equipment Figure 2 Enlarged view of point A in the middle;

[0015] Figure 4 This utility model is a new type of resin composite board manufacturing equipment Figure 2 Enlarged view of point B in the middle;

[0016] Figure 5 This utility model is a new type of resin composite board manufacturing equipment Figure 2 Enlarged view of point C in the middle;

[0017] Figure 6 This utility model is a new type of resin composite board manufacturing equipment Figure 2 Enlarged view of point D in the middle.

[0018] In the figure: 1. workbench, 2. PLC controller, 3. pressure plate, 4. first support column, 5. support frame, 6. servo motor, 7. material tank, 8. material inlet, 9. rotating motor, 10. sealing cover plate, 11. connecting hinge, 12. mixing block, 13. forming groove, 14. first electric push rod, 15. rotating groove, 16. splicing installation groove, 17. splicing installation block, 18. locking knob, 19. second electric push rod, 20. suction pump, 21. spray head, 22. top block, 23. positioning installation block, 24. mold, 25. positioning installation groove, 26. second support column. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-6The utility model provides a technical solution: a novel resin composite board manufacturing equipment, including a workbench 1, a PLC controller 2, a pressure plate 3, a first support column 4, a support frame 5, a servo motor 6, a material tank 7, a material inlet 8, a rotating motor 9, a sealing cover plate 10, a connecting hinge 11, a mixing block 12, a molding groove 13, a first electric push rod 14, a rotating groove 15, a splicing installation groove 16, a splicing installation block 17, a locking knob 18, a second electric push rod 19, a suction pump 20, a spray head 21, a top block 22, a positioning installation block 23, a mold 24, a positioning installation groove 25 and a second support column 26. The PLC controller 2 is installed on the front side of the workbench 1, and the inner wall of the workbench 1 is provided with a molding groove 13. The upper ends of both sides of the workbench 1 are fixedly connected A rotating groove 15 is provided, and a servo motor 6 is installed at one end of the rotating groove 15, and a first support column 4 and a second support column 26 are installed at the output end of the servo motor 6 respectively, and a support frame 5 is fixedly connected to one end of the first support column 4, and a second electric push rod 19 is vertically inserted and installed on the support frame 5, and a splicing installation groove 16 is installed at one end of the second electric push rod 19, and a locking knob 18 is inserted and installed on the front side of the splicing installation groove 16, and a splicing installation block 17 is inserted and installed on the inner wall of the splicing installation groove 16, and a pressure plate 3 is fixedly connected to one end of the splicing installation block 17, and the pressure plate 3 and the material tank 7 are connected to the workbench 1 on the rotating groove 15 in a sequentially flipping manner through the servo motor 6, and the servo motor 6 is electrically connected to the PLC controller 2, so that the pressure plate 3 and the material tank 7 are conveniently flipped in sequence. The pressure plate 3 is connected to the mold 24 by lifting and extrusion through the second electric push rod 19, and the shape of the pressure plate 3 matches the shape of the mold 24, so that the pressure plate 3 is convenient for stable lifting and extrusion, and the processing is more stable. The pressure plate 3 is inserted and spliced ​​with the second electric push rod 19 in the splicing installation groove 16 through the splicing installation block 17, and the splicing installation block 17 is locked and fixedly connected with the splicing installation groove 16 through the locking knob 18. The mold 24 is positioned and spliced ​​with the molding groove 13 in the positioning installation groove 25 through the positioning installation block 23, so that the pressure plate 3 and the mold 24 are convenient for quick disassembly and replacement, and the adaptability is better. Positioning installation grooves 25 are provided on the upper ends of both sides of the inner wall of the molding groove 13, and the inner wall of the positioning installation groove 25 is inserted and installed There is a positioning mounting block 23, which is supported and fixedly connected with a mold 24. A top block 22 is installed at the lower end of the inner wall of the molding groove 13, and a first electric push rod 14 is installed at the lower end of the top block 22. The top block 22 is a disc structure, and the top block 22 is connected to the molding groove 13 in a lifting manner through the first electric push rod 14, so that the top block 22 can be stably ejected and demoulded, which is more convenient to use. The first electric push rod 14 is installed in the inner wall of the workbench 1, and one end of the second support column 26 is fixedly connected with the material tank 7, and a rotating motor 9 is installed at the center of the upper end of the material tank 7. A mixing block 12 is installed at the output end of the rotating motor 9, and the mixing block 12 is installed in the inner wall of the material tank 7. The mixing block 12 has a hollow cylindrical structure, and the mixing block 12 is rotatably connected to the material tank 7 through the rotating motor 9.The material tank 7 is connected to the spray head 21 by suction through the suction pump 20. The sealing cover plate 10 and the feed port 8 are both annular structures, and the sealing cover plate 10 is connected to the feed port 8 by flipping through the connecting hinge 11, so that the mixing block 12 can be stirred more efficiently, and the spray head 21 can quantitatively guide the material. The upper edge of the material tank 7 is provided with the feed port 8, and the edge of the feed port 8 is installed with a connecting hinge 11, and the other side of the connecting hinge 11 is installed with the sealing cover plate 10. The suction pump 20 is connected and installed at the center of the lower end of the material tank 7, and the spray head 21 is connected and installed at the lower end of the suction pump 20.

[0021] Working principle: When using the new resin synthetic board manufacturing equipment, first connect the device to the power supply, then flip open the sealing cover 10 through the connecting hinge 11, inject the material into the material tank 7 through the feed port 8, and cover the sealing cover 10 to seal it, then start the rotating motor 9 to drive the mixing block 12 to rotate and stir, and then introduce the material into the spray head 21 through the suction pump 20 for matrix spraying, and then introduce it into the mold 24, and then drive the pressure plate 3 and the material tank 7 to flip in turn through the servo motor 6 and the rotating groove 15 respectively, so that the pressure plate 3 is flipped and aligned, and then the pressure plate 3 is driven by the second electric push rod 19 to pressurize and form, and after completion, the demolding is carried out through the first electric push rod 14 and the top block 22, and then continuous operation is performed. When other sizes need to be produced, the pressure plate 3 and the mold 24 can be quickly disassembled and replaced through the splicing installation groove 16, the splicing installation block 17, the locking knob 18, the positioning installation block 23 and the positioning installation groove 25 for adaptation and adjustment. This is the use process of the new resin synthetic board manufacturing equipment.

[0022] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A novel resin composite board manufacturing device, comprising a workbench (1), a PLC controller (2) is installed on the front side of the workbench (1), and a molding groove (13) is opened on the inner wall of the workbench (1), characterized in that: The upper ends of both sides of the workbench (1) are fixedly connected with a rotating groove (15), and a servo motor (6) is installed at one end of the rotating groove (15), and the output end of the servo motor (6) is respectively installed with a first support column (4) and a second support column (26), and one end of the first support column (4) is fixedly connected with a support frame (5), a second electric push rod (19) is vertically inserted and installed on the support frame (5), and one end of the second electric push rod (19) is installed with a splicing installation groove (16), a locking knob (18) is inserted and installed on the front side of the splicing installation groove (16), and a splicing installation block (17) is inserted and installed on the inner wall of the splicing installation groove (16), and one end of the splicing installation block (17) is fixedly connected with a pressure plate (3), and the upper ends of both sides of the inner wall of the molding groove (13) are provided with positioning installation grooves (25), and the inner wall of the positioning installation groove (25) is inserted and installed with a positioning installation block (23), and the support The support is fixedly connected to a mold (24); a top block (22) is inserted and installed at the lower end of the inner wall of the molding groove (13), and a first electric push rod (14) is installed at the lower end of the top block (22); the first electric push rod (14) is inserted and installed with the inner wall of the workbench (1); one end of the second support column (26) is fixedly connected to a material tank (7), and a rotating motor (9) is installed at the center position of the upper end of the material tank (7); a mixing block (12) is installed at the output end of the rotating motor (9), and the mixing block (12) is inserted and installed on the inner wall of the material tank (7); an inlet (8) is opened at the edge of the upper end of the material tank (7), and a connecting hinge (11) is installed at the edge of the inlet (8); a sealing cover plate (10) is installed on the other side of the connecting hinge (11); a suction pump (20) is installed at the center position of the lower end of the material tank (7), and a spray head (21) is installed at the lower end of the suction pump (20).

2. A new type of resin composite board manufacturing equipment according to claim 1, characterized in that: The pressing plate (3) and the material tank (7) are connected to the workbench (1) in a sequentially flipping manner on the rotating groove (15) via a servo motor (6), and the servo motor (6) is electrically connected to the PLC controller (2).

3. A new type of resin composite board manufacturing equipment according to claim 2, characterized in that: The pressure plate (3) is connected to the mold (24) in a lifting and pressing manner via a second electric push rod (19), and the shape of the pressure plate (3) matches the shape of the mold (24).

4. A new type of resin composite board manufacturing equipment according to claim 3, characterized in that: The pressure plate (3) is installed in a splicing and splicing manner with the second electric push rod (19) in the splicing and splicing groove (16) via a splicing and splicing block (17), and the splicing and splicing block (17) is locked and fixedly connected to the splicing and splicing groove (16) via a locking knob (18), and the mold (24) is installed in a positioning and splicing manner with the molding groove (13) in the positioning and splicing groove (25) via a positioning and splicing block (23).

5. The novel resin composite board manufacturing equipment according to claim 4 is characterized in that: The mixing block (12) is a hollow cylindrical structure, and the mixing block (12) is rotationally connected to the material tank (7) via a rotating motor (9), and the material tank (7) is suction-connected to the spray head (21) via a suction pump (20), and the sealing cover plate (10) and the feed port (8) are both annular structures, and the sealing cover plate (10) is flip-connected to the feed port (8) via a connecting hinge (11).

6. A new type of resin composite board manufacturing equipment according to claim 5, characterized in that: The top block (22) is a disc structure, and the top block (22) is connected to the forming groove (13) in a lifting manner via a first electric push rod (14).

Citation Information

Patent Citations

  • Novel resin composite board manufacturing equipment

    CN112536961A