Automobile interior trimming panel shaping device

The axial fan accelerates cooling and shaping and filters impurities, and combines a cover cloth to prevent dust from falling, solving the problems of low heating efficiency and impurities adhesion in the blister process, and improving the processing efficiency and quality of the interior panel.

CN222156604UActive Publication Date: 2024-12-13HANGZHOU FUYU MACHINERY ACCESSORIES CO LTD
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Patent Information

Application Number
CN202420404926.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2024-12-13
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

In the existing automotive interior panel blister molding process, the heating efficiency is low, the heating softening is uneven, and the cooling and molding time is long, which can easily cause impurities to adhere to the plate surface and affect the quality.

Method used

Axial flow fan is used to accelerate cooling and set up, and the air flow is filtered through the filter element to prevent impurities from affecting the surface quality. At the same time, dust is prevented from falling on the uncooled interior panel through a cover cloth.

Benefits of technology

The cooling and shaping speed and production efficiency of the interior panel are improved, the appearance and surface quality of the finished product are ensured, and impurities are avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of automobile interior trimming panel shaping devices, and particularly relates to an automobile interior trimming panel shaping device which comprises a panel, a pressing frame arranged on the panel, a box body wrapping the pressing frame connected to the panel, two sliding grooves symmetrically formed in the two sides of the box body, a plurality of sliding rods connected between the two sliding grooves in a sliding mode, and a plurality of fixing rods connected to the sliding rods in a sliding mode. A plurality of sliding rods are arranged in the box body, covering cloth is connected among the sliding rods, four supporting rods are symmetrically connected to the plane of the bottom side of the box body, and the upper ends of the four supporting rods are connected with a heater used for heating and softening a material plate. The air flow generated by the axial flow fan is utilized to cool the interior trim panel, so that the cooling and shaping process of the interior trim panel is accelerated, the processing and production efficiency is improved, the air flow generated by the axial flow fan is filtered by utilizing the filter element, and the air flow generated by the air flow fan is filtered by utilizing the filter element. The influence of mixed impurities in the airflow on the appearance and surface quality of the interior panel is avoided.
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Description

Technical Field

[0001] The utility model belongs to the technical field of automobile interior trim panel shaping devices, in particular to an automobile interior trim panel shaping device. Background Art

[0002] With the rapid development of automobile technology, cars are becoming more and more popular in ordinary families. Users have higher and higher requirements for the overall quality of cars, especially the refinement, comfort and luxury of car interiors. To meet users' requirements for car interiors, various manufacturing processes of car interiors are indispensable. In the production process, most car interior panels are formed by injection, injection molding or blister molding. The main principle of the blister molding process is: after the flat plastic sheet is heated and softened, it is vacuum adsorbed on the mold surface and formed after cooling, so as to realize the processing and molding of the car interior panel. However, when processing the car interior panel by this blister molding process, it is first necessary to place the car interior panel on the tooling to be processed, and then move the heating device to heat and soften the sheet placed on the tooling, and then remove the heating device, and move the mold to the bottom of the sheet through the lifting device to promote blister molding. In the prior art, the heating efficiency of the heating mechanism for the sheet is low, and it is easy to have uneven heating and softening effects in various places due to factors such as airflow in the working environment. After the blister molding is completed, it is necessary to wait for it to cool and shape naturally before it can be removed, which wastes too much time and affects the processing and production efficiency.

[0003] The Chinese patent with authorization announcement number CN220280469U discloses a shaping device for automobile interior trim production, including a frame body, two lifting cylinders are fixed on the inner side of the frame body, and sliding components are fixed at the cylinder rods of the two lifting cylinders; a blister component is detachably connected to the sliding component; a heater is arranged above the interior trim film clamp; a fan for cooling and shaping of automobile interior trim panels is arranged on the top of the heater, the interior trim film can be clamped by the interior trim film clamp, and then the heater can soften the interior trim film, and then the blister component is used to blister the interior trim film, thereby realizing the shaping of the interior trim panel, the structure is simple, and the production efficiency of the interior trim panel is improved; after the interior trim panel is blister-formed, the heater is moved to the rear side, and then the formed interior trim panel is cooled by cold air by the fan, thereby accelerating the shaping of the interior trim panel.

[0004] However, the above patent has the following disadvantages: although the above patent uses a fan to cool the interior trim panel after the vacuum forming is completed to speed up the shaping speed of the interior trim panel, thereby improving the production efficiency of the interior trim panel, during the time when the interior trim panel is vacuum formed but has not yet cooled and shaped, the fan in the above patent will carry impurities in the air and blow them toward the interior trim panel, causing the impurities to adhere to the surface of the interior trim panel, and the impurities are difficult to remove after the interior trim panel is completely cooled and shaped, affecting the processing quality. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model solves the technical problem that, after the blister processing is completed, the worker pulls the covering cloth to cover the interior trim panel to prevent dust from falling on the interior trim panel that has not been completely cooled and formed and affecting the quality of the finished product, and uses the airflow generated by the axial flow fan to cool the interior trim panel, thereby accelerating its cooling and forming process and improving the processing and production efficiency, and uses the filter element to filter the airflow generated by the axial flow fan to prevent mixed impurities in the airflow from affecting the appearance and surface quality of the interior trim panel.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: a shaping device for an automobile interior trim panel, comprising a panel, the panel having an opening, the panel being provided with a pressing frame, the pressing frame being fixedly connected to the panel by bolts, the panel being fixedly connected with a box body covering the pressing frame, two sliding grooves being symmetrically distributed on both sides of the box body, a plurality of sliding rods being slidably connected between the two sliding grooves, a flexible covering cloth being connected between the plurality of sliding rods, a heating component being provided on the box body (34), the heating component comprising a supporting rod (32), four supporting rods being symmetrically distributed and fixedly connected on the bottom side plane of the box body, a heater for heating and softening a material plate being fixedly connected to the upper ends of the four supporting rods.

[0007] By pulling the covering cloth to cover the interior panel, dust can be prevented from falling on the interior panel that has not yet completely cooled and set, affecting the quality of the finished product.

[0008] Furthermore, a filter box is fixedly connected to one side of the box body, a through hole is opened on the filter box and is connected to the inside of the box body, an axial flow fan connected to the through hole is fixedly connected to the side of the filter box away from the box body, a filter element is arranged in the filter box, and a box cover is fixedly connected to the upper end of the filter box.

[0009] The airflow generated by the axial flow fan is used to cool the interior trim panel, thereby accelerating its cooling and shaping process and improving processing efficiency. The airflow generated by the axial flow fan is filtered by a filter element to prevent impurities mixed in the airflow from affecting the appearance and surface quality of the interior trim panel.

[0010] Furthermore, the panel is rotatably connected to a movable plate on an unclosed side of the box, connecting pieces are symmetrically distributed and fixedly connected at both ends of the movable plate, each connecting piece is fixed to the box by a latch, and a handle is fixedly connected to the outer side of the movable plate.

[0011] By setting up a movable board, it is convenient for workers to carry out loading and unloading operations.

[0012] Furthermore, four supporting feet are fixedly connected at the four corners of the bottom of the panel, a base plate is fixedly connected between the bottoms of the four supporting feet, four cylinders are fixedly connected to the base plate, and the extended ends of the four cylinders are fixedly connected to blister molds corresponding to the opening positions of the panel.

[0013] In summary, compared with the prior art, the beneficial effects of the present invention are:

[0014] (1) Pull the cover cloth to cover the interior panel to prevent dust from falling on the interior panel that has not been completely cooled and fixed, affecting the quality of the finished product.

[0015] (2) The airflow generated by the axial flow fan is used to cool the interior trim panel, thereby accelerating its cooling and shaping process and improving processing efficiency.

[0016] (3) Use a filter element to filter the airflow generated by the axial flow fan to prevent impurities in the airflow from affecting the appearance and surface quality of the interior trim panel. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is the overall front view of the utility model;

[0019] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model at AA;

[0020] Figure 4 It is a schematic diagram of the enlarged structure of the utility model B;

[0021] Figure 5 This is an explosion diagram of the utility model; DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiment of the present invention.

[0023] refer to Figure 1-5 A device for shaping an automobile interior panel comprises a panel 24, the panel 24 has an opening, a pressing frame 44 is arranged on the panel 24, the pressing frame 44 is fixedly connected to the panel 24 by bolts, a box body 34 covering the pressing frame 44 is fixedly connected to the panel 24, two slide grooves 35 are symmetrically arranged on both sides of the box body 34, a plurality of slide rods 43 are slidably connected between the two slide grooves 35, a flexible covering cloth 36 is connected between the plurality of slide rods 43, four support rods 32 are symmetrically distributed and fixedly connected on the bottom side plane of the box body 34, and heaters 33 for heating and softening the material plate are fixedly connected to the upper ends of the four support rods 32.

[0024] The covering cloth 36 is pulled to cover the interior trim panel, so as to prevent dust from falling on the interior trim panel which has not been completely cooled and shaped and affecting the quality of the finished product.

[0025] refer to Figure 5 A filter box 39 is fixedly connected to one side of the box body 34, and a through hole 42 is opened on the filter box 39 and is connected to the inside of the box body 34. An axial flow fan 37 connected to the through hole 42 is fixedly connected to the side of the filter box 39 away from the box body 34. A filter element 41 is arranged in the filter box 39, and a box cover 38 is fixedly connected to the upper end of the filter box 39.

[0026] The airflow generated by the axial flow fan 37 is used to cool the interior trim panel, thereby accelerating its cooling and shaping process and improving processing efficiency. The airflow generated by the axial flow fan 37 is filtered by the filter element 41 to prevent impurities mixed in the airflow from affecting the appearance and surface quality of the interior trim panel.

[0027] refer to Figure 1-2 The panel 24 is rotatably connected to a movable plate 29 at an unclosed side of the box body 34 , and connecting pieces 31 are symmetrically distributed and fixedly connected at both ends of the movable plate 29 . Each connecting piece 31 is fixed to the box body 34 by a latch 40 , and a handle 30 is fixedly connected to the outer side of the movable plate 29 .

[0028] The movable plate 29 is provided to facilitate workers to carry out loading and unloading operations.

[0029] refer to Figure 3 Four legs 25 are fixedly connected at the four corners of the bottom of the panel 24, a bottom plate 26 is fixedly connected between the bottoms of the four legs 25, four cylinders 27 are fixedly connected to the bottom plate 26, and the extended ends of the four cylinders 27 are fixedly connected to the blister molds 28 corresponding to the opening positions of the panel 24.

[0030] In this embodiment, initially, the operator connects the power supply and the control system of the present invention, at which time the movable plate 29 is in an open state and the covering cloth 36 is in a retracted state. The operator then stands on the movable plate 29, screws the bolts to remove the pressing frame 44, and then places the material sheet to be processed by blister forming, and installs and fixes the pressing frame 44 again, so that the pressing frame 44 can stably and fixedly clamp the material sheet.

[0031] Subsequently, the operator flips up the movable plate 29 to align the holes between the connecting piece 31 and the box body 34, and then inserts two pins 40 in sequence to fix the movable plate 29 to the box body 34, and starts the heater 33 to heat and soften the material plate. When the material plate reaches a suitable softening effect, the heater 33 is turned off, and then the cylinder 27 is controlled to push the blister mold 28 to rise and contact the material plate. A vacuum pump separately arranged outside the device is used to suck out the air in the gap between the blister mold 28 and the material plate for blister processing to form an interior panel.

[0032] At this time, the operator pulls the covering cloth 36 to make the slide bar 43 slide in the slide groove 35, so that the covering cloth 36 is evenly unfolded and covers the upper end of the box body 34, thereby preventing dust and impurities from falling on the surface of the interior panel from above. At the same time, the axial flow fan 37 is started to blow air into the box body 34, thereby accelerating the cooling and shaping of the interior panel, and the airflow generated by the axial flow fan 37 will be blown out from the gap between the covering cloth 36 and the box body 34, further preventing dust and impurities from entering through the gap between the covering cloth 36 and the box body 34.

[0033] The airflow generated by the axial flow fan 37 will first pass through the filter element 41, and the filter element 41 will be used to filter the impurities in the airflow to ensure that the airflow blown into the box 34 acting on the interior panel is clean and free of impurities, thereby further preventing impurities from adhering to the interior panel and affecting the appearance and surface quality of the interior panel.

[0034] After the interior panel is cooled and formed, the axial flow fan 37 is turned off and the cover cloth 36 is reset, and the cylinder 27 is controlled to retract to reset the blister mold 28, the two latches 40 are pulled out and the movable plate 29 is flipped downward, and then the bolts can be screwed to remove the pressure frame 44, and the formed interior panel can be removed.

[0035] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0036] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a product or system including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such product or system. In the absence of more restrictions, the elements defined by the sentence "comprises a ..." do not exclude the existence of other identical elements in the product or system including the elements.

[0037] The above description shows and describes several preferred embodiments of the present application, but as mentioned above, it should be understood that the present application is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the application concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the present application, and should be within the scope of protection of the claims attached to the present application.

Claims

1. A shaping device for automobile interior trim panels, characterized in that: The invention comprises a panel (24), wherein the panel (24) has an opening, wherein a pressing frame (44) is arranged on the panel (24), wherein the pressing frame (44) is fixedly connected to the panel (24) by bolts, wherein a box body (34) covering the pressing frame (44) is fixedly connected to the panel (24), wherein two sliding grooves (35) are symmetrically arranged on both sides of the box body (34), wherein a plurality of sliding rods (43) are slidably connected between two of the sliding grooves (35), wherein a flexible covering cloth (36) is connected between the plurality of sliding rods (43), and wherein a heating component is arranged on the box body (34).

2. The automobile interior trim panel shaping device according to claim 1, characterized in that: The heating component comprises support rods (32), four of the support rods (32) are symmetrically distributed and fixedly connected to the bottom side plane of the box body (34), and the upper ends of the four support rods (32) are fixedly connected with heaters (33) for heating the softened material plate.

3. The automobile interior trim panel shaping device according to claim 1, characterized in that: A filter box (39) is fixedly connected to one side of the box body (34); a through hole (42) is provided on the filter box (39) and is connected to the interior of the box body (34); an axial flow fan (37) connected to the through hole (42) is fixedly connected to the side of the filter box (39) away from the box body (34); a filter element (41) is arranged in the filter box (39); and a box cover (38) is fixedly connected to the upper end of the filter box (39).

4. The automobile interior trim panel shaping device according to claim 1, characterized in that: The panel (24) is rotatably connected to a movable plate (29) at an unclosed side of the box body (34), and connecting plates (31) are symmetrically distributed and fixedly connected at both ends of the movable plate (29), and each connecting plate (31) is fixed to the box body (34) via a latch (40).

5. The automobile interior trim panel shaping device according to claim 4, characterized in that: A handle (30) is fixedly connected to the outer side of the movable plate (29).

6. The automobile interior trim panel shaping device according to claim 1, characterized in that: Four supporting legs (25) are fixedly connected at the four corners of the bottom of the panel (24); a bottom plate (26) is fixedly connected between the bottoms of the four supporting legs (25); four cylinders (27) are fixedly connected to the bottom plate (26); and the extended ends of the four cylinders (27) are fixedly connected to blister molds (28) corresponding to the opening positions of the panel (24).