Composite film tearing and dust removing mechanism of sheet roll silk-screen all-in-one machine

By designing a composite dust removal mechanism in the film tearing mechanism of the sheet-roll silk-printing integrated machine, the combined structure of the hole tube and dust removal strips is used to absorb dust, which solves the printing defects caused by the drift of dust in traditional equipment and improves the printing quality.

CN222156931UActive Publication Date: 2024-12-13HONGWEN TECH (GUANGDONG) CO LTD
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Patent Information

Application Number
CN202420970863.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2024-12-13
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The film tearing mechanism of the traditional sheet-roll silk-printing machine does not have the function of dust removal, which causes the dust to drift during the film tearing process, affecting the printing quality and causing subsequent printing defects.

Method used

A composite tearing membrane dust removal mechanism is designed, including a box, support plate, air duct, gear, hole tube and dust removal strip. Dust is absorbed through the circular hole of the hole tube, and dust removal strips are used to scrape the outer wall of the printing object. Combined with the synchronous rotation of the air duct and the gear, the effective absorption and removal of dust is achieved.

Benefits of technology

It effectively solves the printing defects caused by the film tearing mechanism of the traditional sheet-roll silk-printing machine without dust removal, and ensures the cleanliness and quality of the printing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a composite film-tearing and dust-removing mechanism of a sheet roll silk-screen all-in-one machine, which relates to the technical field of composite film-tearing and dust-removing mechanisms and comprises a silk-screen machine assembly with a film-tearing mechanism, and the dust-removing assembly further comprises a box body, a supporting plate, an air pipe, a gear, a hole pipe and a dust-removing strip. By arranging the dust removal assembly, when the screen printing machine assembly is used, only the dust removal assembly needs to be installed on one side of the film tearing mechanism, a printing stock enters the box body and then makes contact with the hole pipe, and dust outside the printing stock is sucked through the round holes outside the hole pipe; meanwhile, wall scraping operation is conducted on the top of the outer wall of the printing stock through the dust removal strip, the hole pipes rotate on the outer wall of the air pipe, suction force and supporting force are provided for the hole pipes through the air pipe, and meanwhile rotation of the two hole pipes is synchronized through the gear; the film tearing mechanism solves the problem that a traditional film tearing mechanism of the sheet roll silk-screen all-in-one machine cannot remove dust and easily causes flaws in follow-up printing.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite film-tearing and dust-removing mechanisms, in particular to a composite film-tearing and dust-removing mechanism for a sheet-to-roll silk-screen printing all-in-one machine. Background Art

[0002] Silk screen printing belongs to the orifice printing of the four major printing techniques (letterpress printing, gravure printing, lithography, orifice printing). The mesh holes of the image and text part can pass through the ink and leak onto the substrate, while the rest of the printing plate is blocked and cannot pass through the ink, forming a blank on the substrate. Silk screen printing is to weave silk, synthetic fiber or metal wire into a mesh, stretch it tightly on the screen frame, and use manual film engraving or photochemical plate making methods to make a screen. Only the image and text part of the screen can pass through the ink, while the mesh holes of the non-image and text part are all blocked and cannot pass through the ink. Commonly used silk screen printing machines are mostly sheet-to-roll silk screen printing all-in-one machines.

[0003] When the sheet-to-roll screen printing machine is in use, the substrate is usually coated with a dust-proof film before printing. The dust-proof film needs to be removed during printing before screen printing. However, the commonly used sheet-to-roll screen printing machine does not remove dust when tearing the film. When the substrate is being transported, dust will fall on the top of the dust-proof film. When tearing the film, the dust will float around the film tearing mechanism and then fall on the top of the substrate, causing defects and other problems during subsequent printing. Utility Model Content

[0004] The utility model aims to provide a composite film tearing and dust removal mechanism for a roll-to-roll silk-screen printing machine in order to solve the problem that the film tearing mechanism of a traditional roll-to-roll silk-screen printing machine cannot remove dust, which may cause defects in subsequent printing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a composite film tearing and dust removal mechanism of a film-roll screen printing machine, comprising a screen printing machine component with a film tearing mechanism, a dust removal component installed on one side of the film tearing mechanism, and the dust removal component also includes a box, a support plate, an air duct, a gear, a hole pipe, and a dust removal strip;

[0006] The box body is arranged on one side of the screen printing machine assembly and is located at the feeding end of the film tearing mechanism. The support plate is fixedly connected to the inner wall of the box body and is close to one end of the box body. Two air ducts are provided, and the two air ducts are distributed up and down. One end of the air duct is fixedly connected to the outer wall of one end of the support plate and completely penetrates to the outer wall of the other end of the support plate. A wind groove is provided on the side where the two air ducts are close to each other for air circulation. The gear is rotatably connected to the outer wall of the other end of the air duct and meshes with each other. The orifice tube is sleeved on the outer wall of the air duct, and one end of the orifice tube is fixedly connected to the outer wall of the gear. The outer wall of the orifice tube is provided with a plurality of circular holes that penetrate to the inner wall of the orifice tube. A plurality of dust removal strips are provided, and the plurality of dust removal strips are arranged in a circle and fixedly connected to the outer wall of the orifice tube located above.

[0007] As a further solution of the utility model: the dust removal assembly also includes a square groove and legs;

[0008] The square groove is arranged on one side of the outer wall of the box body and completely penetrates the outer wall on the other side of the square groove. The outer wall of one end of the support plate is in contact with the inner wall of one end of the square groove. There are multiple legs, and the multiple legs are linearly arranged and fixedly connected to the bottom of the outer wall of the box body and the bottom of the outer wall of the screen printing machine assembly.

[0009] As a further solution of the utility model: the dust removal assembly also includes a baffle and an exhaust fan;

[0010] The baffle is fixedly connected to the outer wall at one end of the box body, and a rotating hole is arranged at one end of the outer wall of the baffle, which completely penetrates to the outer wall at the other end of the baffle, and the exhaust fan is rotatably connected to the inner wall of the rotating hole.

[0011] As a further solution of the utility model: the dust removal assembly also includes a baffle;

[0012] The baffle is sleeved on the outer wall of the air duct and rotatably connected to the outer wall of one end of the support plate. The outer wall of the other end of the hole tube is fixedly connected to the outer wall of one end of the baffle. The gear, hole tube and baffle are linearly arranged in sequence.

[0013] As a further solution of the utility model: the dust removal assembly also includes a side table and a motor;

[0014] The side platform is fixedly connected to the outer wall of one end of the box body, the other end of the air duct located above is fixedly connected to the inside of the side platform, the gear is rotatably connected to the outer wall of the side platform, the motor is arranged on the outer wall of the side platform and completely passes through the side platform, and the output end of the motor is fixedly connected to the gear located below.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] By setting up a dust removal component, when using the screen printing machine component, it is only necessary to install the dust removal component on one side of the film tearing mechanism, the substrate enters the box body, and then contacts the hole tube, and the circular hole outside the hole tube is used to absorb the dust on the outside of the substrate, and at the same time, the dust removal strip is used to scrape the top of the outer wall of the substrate, the hole tube rotates on the outer wall of the air duct, and the air duct is used to provide suction and support for the hole tube. At the same time, the rotation of the two hole tubes is synchronized by gears. Through the cooperation of the above parts, the problem that the film tearing mechanism of the traditional film-to-roll screen printing machine cannot perform dust removal, which may easily lead to defects in subsequent printing is solved. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2It is a bottom view schematic diagram of the screen printing machine assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the vertical cross-section structure of the box body of the utility model;

[0020] Figure 4 It is a schematic side view of a vertical section of a box body of the utility model;

[0021] Figure 5 It is a schematic diagram of the vertical cutting structure of the hole tube of the utility model.

[0022] In the figure: 1. Screen printing machine assembly; 2. Dust removal assembly; 201. Box body; 202. Square groove; 203. Baffle; 204. Exhaust fan; 205. Support plate; 206. Air duct; 207. Baffle; 208. Gear; 209. Perforated tube; 210. Dust removal strip; 211. Side platform; 212. Motor; 213. Leg. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figures 1 to 5 In the embodiment of the utility model, a composite film tearing and dust removal mechanism of a film-roll screen printing machine includes a screen printing machine component 1 having a film tearing mechanism, a dust removal component 2 installed on one side of the film tearing mechanism, and the dust removal component 2 also includes a box 201, a support plate 205, an air duct 206, a gear 208, a hole tube 209, and a dust removal strip 210;

[0025] The box body 201 is arranged on one side of the screen printing machine component 1 and is located at the feeding end of the film tearing mechanism. The support plate 205 is fixedly connected to the inner wall of the box body 201 and is close to one end of the box body 201. Two air ducts 206 are provided, and the two air ducts 206 are distributed up and down. One end of the air duct 206 is fixedly connected to the outer wall of one end of the support plate 205 and completely penetrates to the outer wall of the other end of the support plate 205. A wind groove is provided on the side where the two air ducts 206 are close to each other for air circulation. The gear 208 is rotatably connected to the outer wall of the other end of the air duct 206 and meshes with each other. The orifice tube 209 is sleeved on the outer wall of the air duct 206, and one end of the orifice tube 209 is fixedly connected to the outer wall of the gear 208. The outer wall of the orifice tube 209 is provided with a plurality of circular holes that penetrate to the inner wall of the orifice tube 209. A plurality of dust removal strips 210 are provided, and the plurality of dust removal strips 210 are arranged in a circle and fixedly connected to the outer wall of the orifice tube 209 located above.

[0026] In this embodiment: when using the screen printing machine component 1 for printing, it is only necessary to install the dust removal component 2 on one side of the film tearing mechanism, the substrate enters the box body 201, and then contacts the hole tube 209, and the circular hole outside the hole tube 209 is used to absorb the dust on the outside of the substrate, and at the same time, the dust removal strip 210 is used to scrape the top of the outer wall of the substrate, and the hole tube 209 rotates on the outer wall of the air duct 206, and the air duct 206 provides suction and support for the hole tube 209. At the same time, the hole tube 209 rotates synchronously through the rotation of the gear 208, and the support plate 205 fixes the air duct 206 so that the wind slot of the air duct 206 does not rotate, so that the dust suction direction of the hole tube 209 is in a fixed position. Through the cooperation of the above parts, the problem that the film tearing mechanism of the traditional film-to-roll screen printing machine cannot perform dust removal, which may easily lead to defects in subsequent printing, is solved.

[0027] Please refer to Figure 1 , Figure 2 , the dust removal assembly 2 also includes a square slot 202 and a leg 213;

[0028] The square groove 202 is arranged on one side of the outer wall of the box body 201 and completely penetrates to the outer wall of the other side of the square groove 202. The outer wall of one end of the support plate 205 is in contact with the inner wall of one end of the square groove 202. A plurality of legs 213 are arranged linearly and fixedly connected to the bottom of the outer wall of the box body 201 and the bottom of the outer wall of the screen printing machine assembly 1.

[0029] In this embodiment: the square groove 202 is provided to provide a basis for the printing material to enter the box body 201 for dust removal, and the supporting legs 213 are provided to provide support for the screen printing machine component 1 and the dust removal component 2.

[0030] Please refer to Figure 1 , Figure 2 , the dust removal assembly 2 also includes a baffle 203 and an exhaust fan 204;

[0031] The baffle 203 is fixedly connected to the outer wall of one end of the box body 201. A rotating hole is arranged at one end of the outer wall of the baffle 203 and completely penetrates to the outer wall of the other end of the baffle 203. The exhaust fan 204 is rotatably connected to the inner wall of the rotating hole.

[0032] In this embodiment: by setting a baffle 203, it cooperates with the support plate 205 to close one side of the box 201, so that the air flows outward through the operation of the exhaust fan 204, and then the air inside the box 201 is extracted from the circular hole of the perforated tube 209 and discharged through the air duct 206, and the dust carried by the substrate is removed by the flow of air.

[0033] Please refer to Figures 3 to 5 , the dust removal assembly 2 also includes a baffle 207;

[0034] The baffle 207 is sleeved on the outer wall of the air duct 206 and rotatably connected to the outer wall of one end of the support plate 205. The outer wall of the other end of the hole tube 209 is fixedly connected to the outer wall of one end of the baffle 207. The gear 208, the hole tube 209 and the baffle 207 are linearly arranged in sequence.

[0035] In this embodiment, the baffle 207 is provided to increase the pressure surface of the orifice tube 209 on the support plate 205, so that the orifice tube 209 can share the pressure on the support plate 205 during operation, and at the same time protect the orifice tube 209 so that the orifice tube 209 will not be worn.

[0036] Please refer to Figures 1 to 4 , the dust removal assembly 2 also includes a side platform 211 and a motor 212;

[0037] The side platform 211 is fixedly connected to the outer wall of one end of the box body 201, the other end of the air duct 206 located above is fixedly connected to the inside of the side platform 211, the gear 208 is rotatably connected to the outer wall of the side platform 211, the motor 212 is set on the outer wall of the side platform 211 and completely penetrates the side platform 211, and the output end of the motor 212 is fixedly connected to the gear 208 located below.

[0038] In this embodiment: by setting up a side platform 211, support is provided for the air duct 206, so that when the dust removal component 2 is in operation, the air duct 206 and the hole tube 209 will not be offset, and by setting up a motor 212, power is provided for driving the gear 208 to rotate, thereby realizing dust removal of the printed material by driving the hole tube 209 to rotate through the rotation of the gear 208.

[0039] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A composite film tearing and dust removal mechanism for a film-reel screen printing machine, comprising a screen printing machine component (1) having a film tearing mechanism, It is characterized in that A dust removal component (2) installed on one side of the film tearing mechanism, the dust removal component (2) further comprising a box body (201), a support plate (205), an air duct (206), a gear (208), a perforated tube (209), and a dust removal strip (210); The box (201) is arranged on one side of the screen printing machine assembly (1) and is located at the feeding end of the film tearing mechanism. The support plate (205) is fixedly connected to the inner wall of the box (201) and is close to one end of the box (201). Two air ducts (206) are arranged. The two air ducts (206) are distributed up and down. One end of the air duct (206) is fixedly connected to the outer wall of one end of the support plate (205) and completely penetrates to the outer wall of the other end of the support plate (205). The two air ducts (206) are arranged on the side close to each other. The groove is used for air circulation. The gear (208) is rotatably connected to the outer wall of the other end of the air duct (206) and meshes with each other. The hole tube (209) is sleeved on the outer wall of the air duct (206). One end of the hole tube (209) is fixedly connected to the outer wall of the gear (208). The outer wall of the hole tube (209) is provided with a plurality of circular holes penetrating to the inner wall of the hole tube (209). A plurality of dust removal strips (210) are provided. The plurality of dust removal strips (210) are arranged in a circle and fixedly connected to the outer wall of the hole tube (209) located above.

2. The composite film tearing and dust removal mechanism of the film-to-roll screen printing machine according to claim 1, It is characterized in that The dust removal assembly (2) further comprises a square groove (202) and a supporting leg (213); The square groove (202) is arranged on one side of the outer wall of the box body (201) and completely penetrates the outer wall of the other side of the square groove (202); the outer wall of one end of the support plate (205) is in contact with the inner wall of one end of the square groove (202); a plurality of legs (213) are provided, and the plurality of legs (213) are linearly arranged and fixedly connected to the bottom of the outer wall of the box body (201) and the bottom of the outer wall of the screen printing machine assembly (1).

3. The composite film tearing and dust removal mechanism of the film-to-roll screen printing machine according to claim 1, It is characterized in that The dust removal component (2) also includes a baffle (203) and an exhaust fan (204); The baffle (203) is fixedly connected to the outer wall of one end of the box body (201), and a rotating hole is provided at one end of the outer wall of the baffle (203) and completely penetrates to the outer wall of the other end of the baffle (203), and the exhaust fan (204) is rotatably connected to the inner wall of the rotating hole.

4. The composite film tearing and dust removal mechanism of the film-to-roll screen printing machine according to claim 1, It is characterized in that The dust removal component (2) also includes a blocking piece (207); The baffle (207) is sleeved on the outer wall of the air duct (206) and is rotatably connected to the outer wall of one end of the support plate (205); the outer wall of the other end of the orifice tube (209) is fixedly connected to the outer wall of one end of the baffle (207); and the gear (208), the orifice tube (209) and the baffle (207) are linearly arranged in sequence.

5. The composite film tearing and dust removal mechanism of the film-to-roll screen printing machine according to claim 1, It is characterized in that The dust removal component (2) also includes a side platform (211) and a motor (212); The side platform (211) is fixedly connected to the outer wall of one end of the box body (201); the other end of the air duct (206) located above is fixedly connected to the inside of the side platform (211); the gear (208) is rotatably connected to the outer wall of the side platform (211); the motor (212) is arranged on the outer wall of the side platform (211) and completely penetrates the side platform (211); the output end of the motor (212) is fixedly connected to the gear (208) located below.