Non-standard feeding automation equipment with powder mechanism

Abstract

The utility model relates to non-standard automatic feeding equipment with a powder mechanism, and belongs to the technical field of powder conveying. The supporting frame is of a frame structure made of square steel pipes, an upper support is vertically and fixedly arranged above the supporting frame, a feeding hopper is fixedly arranged on the right side of the top of the upper support, a pedal is welded to the left side of the feeding hopper in parallel, a ladder stand is fixedly arranged on the top of the upper support and the top of the supporting frame, and a discharging device is fixedly arranged at the bottom of the feeding hopper through bolts. The left end of the discharging device is fixed to the center of the inner side of the top of the supporting frame through a bearing frame, and a gear motor is arranged below the discharging device through a connecting plate. The equipment is specially used for powder feeding and packaging, powder is not prone to being accumulated and agglomerated in the powder conveying process, the agglomerated powder is convenient to clean, the speed reduction motor can stop working through the distance sensor when powder lacks, repeated packaging operation is affected, and the powder can be continuously, evenly and automatically output; and moving wheels are fixedly arranged at the bottom of the supporting frame, so that overall position moving or assembly with other equipment is facilitated, and practicability is achieved.

Description

Technical Field

[0001] The utility model relates to non-standard automatic feeding equipment with a powder material mechanism, belonging to the technical field of powder material conveying. Background Art

[0002] As labor costs continue to rise, more and more companies are paying attention to the field of factory automation, which has also brought development opportunities to this industry. At the same time, how to improve service levels has become a top priority for the non-standard automation machinery industry. At present, there are a large number of non-standard automation mechanization companies in my country, but they are small in scale, backward in technology, and homogeneous competition are common characteristics. How to participate in the competition in this industry has become a challenge.

[0003] Generally speaking, most of the current small and medium-sized non-standard automation machinery companies are facing three major challenges: capital, talent, and market. Only by balancing these three factors can they survive and have the opportunity to face the opportunities that may arise in the market.

[0004] With the development of industry, the demand for workers in all walks of life is increasing significantly. In the production sector, the wages of workers in labor-intensive enterprises are a huge expense, and the cost is rising sharply. Under the premise of ensuring product quality, the only way to make cheaper products is to reduce production costs and improve production efficiency. The speed of manual operation is limited. No matter which workstation or product, it is possible to rely on machines. The wages of workers can only rise and not fall, and they must be paid on time every month. This cost increases as the workers work longer.

[0005] Non-standard automation refers to non-standard automation equipment customized according to customer needs. It also belongs to the field of automation. Its functions are designed and customized according to the process requirements of enterprise users. It is easy to operate and flexible. Functions can be added according to user requirements, and there is a lot of room for change. It is currently commonly used in industries such as industry, electronics, medical care, sanitation, and aerospace.

[0006] A Chinese invention patent discloses a small-scale powder quantitative conveyor with a loosening mechanism, with application publication number CN107054910A, which includes a powder tank, a feeding mechanism, a loosening mechanism and a controller. The feeding mechanism is arranged at the periphery of the bottom of the powder tank, and the loosening mechanism is in the center of the bottom of the powder tank. The controller controls the rotation of the feeding mechanism and the loosening mechanism to rotate, so as to deliver the powder in the powder tank out of the discharge port of the feeding mechanism. The powder is not easy to accumulate and clump during the conveying process of the conveyor of the present invention, and an alarm can be sounded when the material is insufficient to prevent uneven feeding, so as to realize the automatic output of continuous and quantitative powder. The device of the present invention has a simple structure, and the powder is not easy to accumulate and clump during the conveying process. An alarm can be sounded when the material is insufficient to prevent uneven feeding, so as to realize the automatic output of continuous and quantitative powder.

[0007] The disadvantage of this patent is that the motor 10 drives the feeding rod 12 to rotate, and the rotation of the feeding rod 12 will drive the material dialing plate 17 to rotate, and the rotation of the material dialing plate 17 will drive the loosening rod 13 to rotate, thereby stirring the powder in the middle and side walls of the powder tank; the powder gathered in the bottom 4 of the powder tank has a certain strength and pressure, which will surround and restrict the loosening rod 13, and the purpose of rotating with the material dialing plate 17 cannot be achieved, thereby affecting the powder in the bottom 4 of the powder tank to fall into the feeding pipe 11 through the tooth shape of the material dialing plate 17, which is not practical; the powder tank 1 and the feeding pipe 11 are fixed structures, which are not convenient for assembly and application; in view of the above technical problems, further technical improvements need to be made to facilitate the feeding equipment to have a powder mechanism and to facilitate assembly, which is a technical problem to be solved urgently. Utility Model Content

[0008] In order to solve the problems existing in the prior art, the purpose of the utility model is to provide a non-standard automatic feeding equipment with a powder mechanism, wherein the control switch is connected to the reduction motor and the distance sensor through a power cord; a distance sensor is fixedly provided on one side of the upper hopper, and the upper hopper is used to dump the powder, and the distance sensor is used to detect when the powder in the upper hopper has fallen and the remaining 1 / 3 is left, and the signal is transmitted to the control switch and the rotation of the reduction motor is stopped; the equipment is specially used for conveying powder packaging, and the powder is not easy to accumulate and agglomerate during the conveying process, and it is convenient to clean after agglomeration. When there is a shortage of material, the reduction motor can be stopped by the distance sensor to prevent leakage or shortage of powder due to lack of powder, which affects repeated packaging operations, and can realize continuous and uniform automatic output of powder; a moving wheel is fixedly provided at the bottom of the support frame, which is convenient for overall movement or assembly and use with other equipment, and is practical.

[0009] In order to achieve the above purpose, the utility model provides the following technical solutions

[0010] A non-standard automated feeding equipment with a powder mechanism, characterized in that it includes a feeding hopper 1 and a support frame 4, the support frame 4 is a frame structure made of square steel pipes, an upper bracket 9 is vertically fixed above the support frame 4, the upper hopper 1 is fixed on the top right side of the upper bracket 9, a foot pedal 2 is welded parallel to the left side of the upper hopper 1, a ladder 3 is fixed on the top of the upper bracket 9 and the top of the support frame 4, a blanking device 5 is fixed at the bottom of the upper hopper 1 by bolts, the left end of the blanking device 5 is fixed to the inner center of the top of the support frame 4 by a bearing frame 55, and a reduction motor 6 is provided below the blanking device 5 through a connecting plate 59.

[0011] The upper hopper 1 is composed of two parts, the upper part is a square cavity, and the lower part is a conical cavity. A distance sensor 10 is fixedly provided on one side of the upper hopper 1.

[0012] The top of the support frame 4 forms an angle of 40 degrees with the ladder 3 .

[0013] A control switch 7 is fixedly disposed on one side where the support frame 4 and the upper bracket 9 are connected.

[0014] A moving wheel 8 is fixedly provided at the bottom of the support frame 4 .

[0015] The blanking device 5 is composed of an outer cylinder 51, an inlet 52, a screw shaft 53, an outlet 54, a bearing frame 55, a large pulley 56, a belt 57, a small pulley 58, and a connecting plate 59; the bearing frame 55 is connected to the left end of the outer cylinder 51 by a screw on the right side, and a connecting plate 59 is provided at the right end of the outer cylinder 51 by a screw, and a reduction motor 6 is fixedly provided below the connecting plate 59, and a small pulley 58 is fixedly provided on the main shaft of the reduction motor 6 through the connecting plate 59, and the small pulley 58 is connected to the large pulley 56 through a belt 57, and the large pulley 56 is fixedly provided with the right end of the screw shaft 53, and the screw shaft 53 is movably arranged inside the outer cylinder 51 through a bearing, and the tail of the screw shaft 53 passes through the left end of the outer cylinder 51 and is movably arranged in the bearing inside the bearing frame 55.

[0016] The upper right end of the outer cylinder 51 is provided with a material inlet 52 , and the lower left end of the outer cylinder 51 is provided with a material outlet 54 .

[0017] A protective cover is fixedly provided on the outer side of the connecting plate 59 .

[0018] The control switch 7 is connected to the reduction motor 6 and the distance sensor 10 via a power line.

[0019] The beneficial effects of the utility model are:

[0020] 1. The control switch 7 is connected to the reduction motor 6 and the distance sensor 10 through a power cord; a distance sensor 10 is fixedly provided on one side of the upper hopper 1, and the upper hopper 1 is used to pour the powder, and the distance sensor 10 is used to detect when the powder in the upper hopper 1 falls and the remaining 1 / 3 falls, and transmits a signal to the control switch 7 and stops the rotation of the reduction motor 6.

[0021] 2. The equipment is specially used for conveying powder packaging. The powder is not easy to accumulate and clump during the conveying process, and it is convenient to clean after caking. When there is a shortage of materials, the reduction motor 6 can be stopped by the distance sensor 10 to prevent leakage or shortage of powder due to lack of powder, which affects repeated packaging operations and can realize continuous and uniform automatic output of powder.

[0022] 3. The bottom of the support frame 4 is fixed with a moving wheel 8, which is convenient for moving the entire frame or assembling it with other equipment, and is practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a front view of the utility model.

[0024] Figure 2 It is a three-dimensional diagram of the utility model.

[0025] Figure 3 for Figure 1 The three-dimensional view of the middle blanking device 5 Figure 1 .

[0026] Figure 4 for Figure 1 The three-dimensional view of the middle blanking device 5 Figure 2 .

[0027] In the figure: upper hopper 1, foot pedal 2, ladder 3, support frame 4, material dropping device 5, outer cylinder 51, material inlet 52, screw shaft 53, material outlet 54, bearing frame 55, large pulley 56, belt 57, small pulley 58, connecting plate 59, reduction motor 6, control switch 7, moving wheel 8, upper bracket 9, distance sensor 10. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] As attached Figure 1-4 As shown, a non-standard automated feeding equipment with a powder mechanism is characterized in that it includes a feeding hopper 1 and a support frame 4, the support frame 4 is a frame structure made of square steel pipe, an upper bracket 9 is vertically fixed above the support frame 4, the upper hopper 1 is fixed on the top right side of the upper bracket 9, a foot pedal 2 is welded parallel to the left side of the upper hopper 1, a ladder 3 is fixed on the top of the upper bracket 9 and the top of the support frame 4, a blanking device 5 is fixed at the bottom of the upper hopper 1 by bolts, the left end of the blanking device 5 is fixed to the inner center of the top of the support frame 4 by a bearing frame 55, and a reduction motor 6 is provided below the blanking device 5 through a connecting plate 59.

[0030] The upper hopper 1 is composed of two parts, the upper part is a square cavity, and the lower part is a conical cavity. A distance sensor 10 is fixedly provided on one side of the upper hopper 1.

[0031] The top of the support frame 4 forms an angle of 40 degrees with the ladder 3 , a control switch 7 is fixedly provided on a side where the support frame 4 and the upper bracket 9 are connected, and a moving wheel 8 is fixedly provided on the bottom of the support frame 4 .

[0032] The blanking device 5 is composed of an outer cylinder 51, an inlet 52, a spiral shaft 53, an outlet 54, a bearing frame 55, a large pulley 56, a belt 57, a small pulley 58, and a connecting plate 59; the bearing frame 55 is connected to the left end of the outer cylinder 51 by a screw on the right side, and a connecting plate 59 is provided at the right end of the outer cylinder 51 by a screw, a reduction motor 6 is fixedly provided below the connecting plate 59, and a small pulley 58 is fixedly provided on the main shaft of the reduction motor 6 through the connecting plate 59, and the small pulley 58 is connected to the large pulley 56 through the belt 57, and the large pulley 56 is fixedly provided with the right end of the spiral shaft 53, and the spiral shaft 53 is movably arranged inside the outer cylinder 51 through a bearing, and the tail of the spiral shaft 53 passes through the left end of the outer cylinder 51 and is movably arranged in the bearing inside the bearing frame 55; an inlet 52 is provided at the upper right end of the outer cylinder 51, and an outlet 54 is provided at the lower left end of the outer cylinder 51; a protective cover is fixedly provided on the outer side of the connecting plate 59.

[0033] The control switch 7 is connected to the reduction motor 6 and the distance sensor 10 via a power line.

[0034] The working principle of this non-standard automatic feeding equipment with powder mechanism:

[0035] A distance sensor 10 is fixedly provided on one side of the upper hopper 1. The upper hopper 1 is used to dump the powder. The distance sensor 10 is used to detect when 1 / 3 of the powder in the upper hopper 1 has fallen. The signal is transmitted to the control switch 7 and the rotation of the reduction motor 6 is stopped. A foot pedal 2 is welded in parallel to the left side of the upper hopper 1. A ladder 3 is fixedly provided on the top of the upper bracket 9 and the top of the support frame 4. When the powder in the upper hopper 1 is damp due to weather or environmental factors and agglomerated, a drop device 5 is fixedly provided at the bottom of the upper hopper 1 by bolts. The spiral shaft 53 inside the drop device 5 is driven by the reduction motor 6 to uniformly transfer the powder to fall from the discharge port 54.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A non-standard automatic feeding equipment with a powder mechanism, characterized in that: The utility model comprises an upper hopper (1) and a support frame (4), wherein the support frame (4) is a frame structure made of square steel pipes, an upper bracket (9) is vertically fixed above the support frame (4), the upper hopper (1) is fixed on the right side of the top of the upper bracket (9), a foot pedal (2) is welded in parallel to the left side of the upper hopper (1), a ladder (3) is fixed on the top of the upper bracket (9) and the top of the support frame (4), a blanking device (5) is fixed at the bottom of the upper hopper (1) by bolts, the left end of the blanking device (5) is fixed to the inner center of the top of the support frame (4) by a bearing frame (55), and a reduction motor (6) is provided below the blanking device (5) by a connecting plate (59).

2. The non-standard automatic feeding equipment with a powder mechanism according to claim 1 is characterized in that: The upper hopper (1) is composed of an upper and lower part, the upper part is a square hollow body, and the lower part is a conical hollow body. A distance sensor (10) is fixedly provided on one side of the upper hopper (1).

3. The non-standard automatic feeding equipment with a powder mechanism according to claim 1 is characterized in that: The top of the support frame (4) forms an angle of 40 degrees with the ladder (3).

4. The non-standard automatic feeding equipment with a powder mechanism according to claim 3 is characterized in that: A control switch (7) is fixedly provided on a side surface where the support frame (4) and the upper bracket (9) are connected.

5. The non-standard automatic feeding equipment with a powder mechanism according to claim 3 is characterized in that: A moving wheel (8) is fixedly provided at the bottom of the support frame (4).

6. The non-standard automatic feeding equipment with a powder mechanism according to claim 1 is characterized in that: The material dropping device (5) is composed of an outer cylinder (51), an inlet (52), a spiral shaft (53), an outlet (54), a bearing frame (55), a large pulley (56), a belt (57), a small pulley (58), and a connecting plate (59); the bearing frame (55) is connected to the left end of the outer cylinder (51) by a screw on the right side, and a connecting plate (59) is provided at the right end of the outer cylinder (51) by a screw, and a speed reducer is fixedly provided below the connecting plate (59). The motor (6) is provided with a small pulley (58) fixedly arranged on the main shaft of the reduction motor (6) through a connecting plate (59), and the small pulley (58) is connected to a large pulley (56) through a belt (57). The large pulley (56) is fixedly provided with the right end of a screw shaft (53), and the screw shaft (53) is movably arranged inside an outer cylinder (51) through a bearing, and the tail of the screw shaft (53) passes through the left end of the outer cylinder (51) and is movably arranged in a bearing inside a bearing frame (55).

7. The non-standard automatic feeding equipment with a powder mechanism according to claim 6 is characterized in that: The upper right end of the outer cylinder (51) is provided with a material inlet (52), and the lower left end of the outer cylinder (51) is provided with a material outlet (54).

8. The non-standard automatic feeding equipment with a powder mechanism according to claim 6 is characterized in that: A protective cover is fixedly provided on the outer side of the connecting plate (59).

9. The non-standard automatic feeding equipment with a powder mechanism according to claim 4 is characterized in that: The control switch (7) is connected to the reduction motor (6) and the distance sensor (10) via a power line.

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