Full-automatic carton feeding machine

Abstract

The utility model provides a full-automatic carton feeding machine which comprises a first conveying line, a second conveying line and a third conveying line, the first conveying line and the second conveying line are arranged side by side, the third conveying line is located at the end of the first conveying line and the end of the second conveying line, paper suction translation mechanisms are installed at the end of the first conveying line and the end of the second conveying line, and a gripper mechanism is installed at the end of the third conveying line. The gripper mechanism corresponds to the paper suction translation mechanism in position, and a lifting mechanism, a carton pushing mechanism, a carton steering mechanism and a carton pushing mechanism are sequentially arranged at the position, away from the gripper mechanism, of the third conveying line. According to the full-automatic carton feeding machine, the problem that the labor intensity of workers is large is solved, meanwhile, the danger coefficient is reduced, and the life and property safety of the workers is guaranteed. And moreover, the production automation degree is improved, the production efficiency and quality are improved, the cost is reduced, and a factory gradually tends to industrial modernization.

Description

Technical Field

[0001] The utility model belongs to the field of carton conveying equipment, in particular to a full-automatic carton loading machine. Background Art

[0002] At present, cartons are crucial for various commodities, but unloading and loading cartons in factories is a time-consuming and laborious task. Traditionally, workers carry cartons little by little to the conveyor line of the carton packing machine. This work is endless, labor-intensive, and dangerous.

[0003] Therefore, in view of the shortcomings of the above scheme in actual production and implementation, it is revised and improved. At the same time, in the spirit and concept of seeking excellence, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model is created, which provides a fully automatic carton loading machine to solve the above technical problems. Utility Model Content

[0004] The utility model provides a fully automatic carton loading machine, which solves the problems in the prior art.

[0005] The technical solution of the utility model is achieved as follows: a fully automatic carton loading machine, comprising a first conveyor line and a second conveyor line arranged in parallel and a third conveyor line located at the ends of the first conveyor line and the second conveyor line, the first conveyor line and the second conveyor line are equipped with a paper suction translation mechanism at the end, the third conveyor line is equipped with a gripper mechanism at the end, the gripper mechanism corresponds to the position of the paper suction translation mechanism, and the third conveyor line is sequentially equipped with a lifting mechanism, a box pushing mechanism, a carton steering mechanism and a box pushing mechanism at a position away from the gripper mechanism.

[0006] As a preferred embodiment, the gripper mechanism includes a base plate, a connecting frame is installed on the base plate, a push fork that can move along the base plate is installed on the base plate, a lifting fork is installed at the bottom of the base plate, the lifting fork can move horizontally or up and down along the base plate, and the lifting fork is arranged in cooperation with the push fork;

[0007] As a preferred embodiment, a first slide rail is fixedly provided on the base plate, a first slide seat is slidably installed on the first slide rail, the top of the push fork is fixedly connected to the first slide seat, a first driving component is fixedly installed on the base plate, an output end of the first driving component is connected to the push fork, and the push fork moves along the base plate through the first driving component;

[0008] As a preferred embodiment, the first slide seat is fixedly mounted with a first connecting plate, the base plate is provided with a first movable groove, and the top of the push fork passes through the first movable groove and is fixedly connected to the first connecting plate.

[0009] As a preferred embodiment, a first side plate is fixedly mounted on the side of the lifting fork, a mounting plate is movably mounted on the base plate, a second driving component is fixedly mounted on the side of the mounting plate, an output end of the second driving component is fixedly connected to the first side plate, and the lifting fork is lifted and lowered by the second driving component;

[0010] As a preferred embodiment, a second slide seat is slidably mounted on the first slide rail, a second connecting plate is fixedly mounted on the second slide seat, a second movable groove is arranged on the base plate, the second connecting plate passes through the second slide groove and is fixedly connected to the mounting plate, a third driving component is fixedly mounted on the bottom surface of the base plate, an output end of the third driving component is fixedly connected to the mounting plate, and the lifting fork is moved along the base plate by the third driving component;

[0011] As a preferred embodiment, a first fixed block with a sliding hole is fixedly provided on the side of the mounting plate, a fifth connecting plate is fixedly provided on the side of the first side plate, a first sliding column is vertically installed on the fifth connecting plate, and the first sliding column slides through the first sliding hole of the first fixed block.

[0012] As a preferred embodiment, a vertical plate is fixedly mounted on the bottom surface of the base plate, a fourth driving component is fixedly mounted on the side wall of the vertical plate, and a pressure plate is fixedly mounted on the output end of the fourth driving component;

[0013] As a preferred embodiment, a second slide rail is fixedly mounted on the base plate, a third slide seat is slidably mounted on the second slide rail, the third slide seat is fixedly connected to a vertical plate, a fifth driving component is fixedly mounted on a side of the vertical plate, a fixed plate is mounted on an output end of the fifth driving component, and the fixed plate is lifted and lowered by the fifth driving component;

[0014] As a preferred embodiment, a first push plate is movably installed on the side of the fixed plate, a sixth driving component is fixedly installed on the fixed plate, an output end of the sixth driving component is fixedly connected to the first push plate, and the first push plate is moved along the base plate through the sixth driving component.

[0015] As a preferred embodiment, a fourth connecting plate is fixedly installed on the side of the fixing plate, a second sliding column is vertically arranged on the fourth connecting plate, a second fixing block with a sliding hole is fixedly arranged on the side of the fixing plate, the second sliding column passes through the sliding hole of the second fixing block, and the second sliding column is slidably matched with the sliding hole of the second fixing block;

[0016] As a preferred embodiment, a first fixing sleeve is provided on the side of the fixing plate, a third sliding column is fixedly installed on the side wall of the first push plate, the third sliding column passes through the first fixing sleeve, and the third sliding column is slidably matched with the first fixing sleeve.

[0017] As a preferred embodiment, the paper suction translation mechanism includes a crossbeam, a support assembly is slidably mounted on the crossbeam, the support assembly is connected to a suction cup assembly via a lifting assembly, the suction cup assembly reciprocates along the crossbeam via the support assembly, an eighth driving component is fixedly mounted on the side wall of the crossbeam, and the eighth driving component is transmission-connected to the support assembly. ;

[0018] As a preferred embodiment, a driving wheel and a driven wheel are installed on the side wall of the crossbeam, a chain is installed between the driving wheel and the driven wheel, and the chain is fixedly connected to the support assembly. When the driving wheel rotates, the component moving chain rotates and then the component moving support assembly moves along the crossbeam;

[0019] As a preferred embodiment, a fourth slide rail is fixedly installed on the side wall of the cross beam, the support assembly includes a fourth slide seat, the fourth slide seat is slidably connected to the fourth slide rail, and the chain is fixedly connected to the fourth slide seat;

[0020] As a preferred embodiment, the lifting assembly includes a top plate, a ninth driving component is fixedly mounted on the bottom surface of the top plate, a lifting plate is fixedly mounted on the output end of the ninth driving component, and the suction cup assembly is fixedly connected to the lifting plate.

[0021] As a preferred embodiment, the lifting plate is fixedly mounted with a fourth sliding column, the top plate is mounted with a sliding sleeve, the fourth sliding column corresponds to the position of the sliding sleeve, the fourth sliding column passes through the sliding sleeve, and the fourth sliding column and the sliding sleeve are slidably matched;

[0022] The suction cup assembly comprises a connecting column, on which a suction cup with a solenoid valve is mounted, and a plurality of suction cups are mounted on the connecting column;

[0023] As a preferred embodiment, the third conveyor line is provided with a lifting hole, and a support frame which can move up and down along the lifting hole is provided in the lifting hole, and a tenth driving component and an eleventh driving component are installed at the bottom of the third conveyor line, and the tenth driving component and the eleventh driving component are respectively connected to the support frame by transmission, and the support frame is rotated by the tenth driving component, and the support frame is lifted and lowered by the eleventh driving component, and a first baffle is installed above the third conveyor line, and the first baffle corresponds to the position of the support frame.

[0024] As a preferred embodiment, a support plate assembly is fixedly installed at the bottom of the third conveyor line, and the tenth driving component and the eleventh driving component are respectively a driving motor and a reducer fixedly installed at the bottom of the support plate assembly, the driving motor is transmission-connected to the reducer, the reducer is transmission-connected with a rotating shaft, the rotating shaft is slidingly connected to the reducer, the support frame is fixedly connected to the top of the rotating shaft, and the support frame realizes the rotation operation by rotating the reducer;

[0025] As a preferred implementation manner, a fixed plate is fixedly mounted on the top of the rotating shaft, and the supporting frame is fixedly connected to the fixed plate.

[0026] As a preferred embodiment, a lifting plate is installed above the support plate assembly, the lifting plate is slidably connected to the rotating shaft, a twelfth driving component is fixedly installed on the support plate assembly, the twelfth driving component is located between the lifting plate and the support plate assembly, and an output end of the twelfth driving component is fixedly connected to the lifting plate;

[0027] As a preferred embodiment, the twelfth driving component is a cylinder, the output shaft end of the twelfth driving component is fixedly connected to the lifting plate, and the support frame drives the lifting plate to move through the twelfth driving component to achieve lifting operation;

[0028] As a preferred embodiment, a fifth sliding column is fixedly provided at the bottom of the lifting plate, a second fixing sleeve is fixedly installed on the support plate assembly, and the fifth sliding column is slidably matched with the second fixing sleeve.

[0029] As a preferred embodiment, the first baffle includes a thirteenth driving component fixedly arranged above the transmission belt, the output shaft of the thirteenth driving component is fixedly mounted with the first baffle through a connecting rod, and the first baffle corresponds to the position of the support frame;

[0030] As a preferred implementation manner, the thirteenth driving component is a cylinder, and the output end of the cylinder is fixedly connected to the first baffle through a connecting rod.

[0031] After adopting the above technical solution, the beneficial effects of the utility model are as follows: At present, the production scale of existing industrial sectors is expanding day by day, and the demand for raw materials and packaging materials is gradually increasing. This fully automatic carton loading machine first solves the problem of high labor intensity of workers, while reducing the risk factor and ensuring the safety of life and property of employees. Furthermore, it improves the degree of production automation, thereby improving production efficiency and quality, reducing costs, and gradually making the factory tend to industrial modernization. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0033] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0034] Figure 2 This is a schematic diagram of the structure of the gripper mechanism of the utility model;

[0035] Figure 3 This is a schematic diagram of the structure of the gripper mechanism of the utility model;

[0036] Figure 4 This is a side structural diagram of the gripper mechanism of the utility model;

[0037] Figure 5 This is a schematic diagram of the partial structure of the gripper of the utility model;

[0038] Figure 6 This is a schematic diagram of the partial structure of the gripper of the utility model;

[0039] Figure 7 This is a schematic diagram of the partial structure of the gripper mechanism of the utility model;

[0040] Figure 8 This is a schematic diagram of the structure of the paper suction translation mechanism of the utility model;

[0041] Fig. 9 for Figure 8 A schematic diagram of the enlarged structure in the middle;

[0042] Fig.10 This is a schematic diagram of the structure of the paper suction translation mechanism of the utility model;

[0043] Fig.11 for Fig.10 Schematic diagram of the structure of middle B;

[0044] Fig.12 This is a partial structural diagram of the paper suction translation mechanism of the utility model;

[0045] Fig.13 This is a schematic diagram of the structure of the carton turning mechanism of the utility model;

[0046] Fig.14 This is a schematic diagram of the structure of the carton steering mechanism of the utility model;

[0047] Fig.15 This is a partial structural diagram of the carton turning mechanism of the utility model;

[0048] Fig.16 It is a partial structural diagram of the utility model carton turning mechanism;

[0049] Fig.17 This is a schematic diagram of the structure of the carton steering mechanism of the utility model;

[0050] Fig.18 This is a schematic diagram of the structure of the carton steering mechanism of the utility model;

[0051] Fig.19This is a schematic diagram of the partial structure of the first conveyor line of this utility model;

[0052] Fig. 20 This is a partial structural diagram of the second conveyor line of the utility model;

[0053] Fig.21 This is a schematic diagram of the lifting mechanism structure of the utility model;

[0054] Fig. 22 It is a schematic diagram of the structure of the box-pushing mechanism of the utility model. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0056] A fully automatic carton loading machine comprises a first conveyor line 4 and a second conveyor line 5 arranged in parallel, and a third conveyor line 8 located at the ends of the first conveyor line 4 and the second conveyor line 5, wherein a paper suction translation mechanism 2 is installed at the ends of the first conveyor line 4 and the second conveyor line 5, and a gripper mechanism 1 is installed at the end of the third conveyor line 8, wherein the gripper mechanism 1 corresponds to the position of the paper suction translation mechanism 2, and a lifting mechanism 6, a box pushing mechanism 7, a carton steering mechanism 3 and a box pushing mechanism 7 are sequentially arranged at a position of the third conveyor line 8 away from the gripper mechanism 1.

[0057] The second conveyor line uses roller conveying, including a pallet line and a pallet warehouse. The carton stack is transported to the carton gripper position through the pallet line. After all the cartons are unloaded, the pallets are collected and stored in the pallet warehouse. After a certain number of cartons are accumulated, they are transported away in a unified manner.

[0058] The first and third conveyor lines adopt roller conveyor, which has the advantages of simple structure, stable operation, high reliability, easy use and maintenance, etc.

[0059] The carton gripper mechanism 1 comprises a pushing fork assembly 13, a lifting fork assembly 17, a pressing plate assembly 14, a fixing plate assembly 15 and a pushing plate assembly 16 which are installed on a base plate 11, wherein the pushing fork assembly 13, the lifting fork assembly 17, the pressing plate assembly 14, the fixing plate assembly 15 and the pushing plate assembly 16 are arranged in cooperation with each other.

[0060] A connecting frame 18 is installed on the base plate 11 through the support beam 12. The pushing fork assembly 13 includes a pushing fork 1303 that moves along the base plate 11. The lifting fork assembly 1317 includes a lifting fork 1706. The lifting fork 1706 can move horizontally or up and down along the base plate 11. The lifting fork 1706 is arranged in cooperation with the pushing fork 1303.

[0061] A first slide rail 1103 is fixedly installed on the base plate 11, and a first slide seat 1302 is slidably installed on the first slide rail 1103. The top of the push fork 1303 is fixedly connected to the first slide seat 1302 through a fourth connecting plate 1305. A first driving component 1301 is fixedly installed on the base plate 11, and the output end of the first driving component 1301 is connected to the push fork 1303 through a connecting rod 1306. The push fork 1303 moves along the base plate 11 through the first driving component 1301.

[0062] The first slide seat 1302 is fixedly mounted with a first connecting plate 1304 , the base plate 11 is provided with a first movable groove 1101 , and the top of the push fork 1303 passes through the first movable groove 1101 and is fixedly connected to the first connecting plate 1304 and the fourth connecting plate 1305 .

[0063] A first side plate 1705 is fixedly installed on the side of the lifting fork 1706, a mounting plate 1701 is movably installed on the base plate 11, a second driving component 1702 is fixedly installed on the side of the mounting plate 1701, and an output end of the second driving component 1702 is fixedly connected to the first side plate 1705 via a fifth connecting plate 1704, and the lifting fork 1706 realizes lifting operations through the second driving component 1702.

[0064] A second slide seat 1707 is slidably installed on the first slide rail 1103, and a second connecting plate 1105 is fixedly installed on the second slide seat 1707. A second movable groove 1102 is provided on the base plate 11, and the second connecting plate 1710 passes through the second movable groove 1102 and is fixedly connected to the mounting plate 1701. A third driving component 1709 is fixedly installed on the bottom surface of the base plate 11, and an output end of the third driving component 1702 is fixedly connected to the mounting plate 1701. The lifting fork 1706 realizes the movement operation along the base plate 11 through the third driving component 1709.

[0065] A first fixed block 1703 with a sliding hole is fixedly provided on the side of the mounting plate 1701 , a fifth connecting plate 1704 is fixedly provided on the side of the first side plate 1705 , a first sliding column 1708 is vertically installed on the fifth connecting plate 1704 , and the first sliding column 1708 slides through the sliding hole of the first fixed block 1703 .

[0066] The pressing plate assembly 14 includes a vertical plate 1401 fixedly mounted on the bottom surface of the base plate 11 , a fourth driving component 1402 is fixedly mounted on the side wall of the vertical plate 1401 , and a pressing plate 1403 is fixedly mounted on the output end of the fourth driving component 1402 .

[0067] like Figure 4 , Figure 5As shown, a second slide rail 1501 is fixedly installed on the base plate 11, and the fixed plate assembly 15 includes a third slide seat 1502 slidably installed on the second slide rail 1501, the third slide seat 1502 is fixedly connected to a vertical plate 1505 through a sixth connecting plate 1503, a fifth driving component 1504 is fixedly installed on the side of the vertical plate 1505, and a fixed plate 1507 is installed on the output end of the fifth driving component 1504, and the fixed plate 1507 realizes lifting and lowering operations through the fifth driving component 1504.

[0068] The push plate assembly 16 includes a first push plate 1601 movably mounted on the side of the fixed plate 1507 , the fixed plate 1507 is fixedly mounted with a sixth driving component 1604 , the output end of the sixth driving component 1604 is fixedly connected to the first push plate 1601 , and the first push plate 1601 is moved along the base plate 11 through the sixth driving component 1604 .

[0069] A pressing plate 1511 is fixedly installed on the side of the fixing plate 1507, and a second sliding column 1506 is vertically arranged on the pressing plate 1511. A second fixing block 1510 with a sliding hole is fixedly arranged on the side of the fixing plate 1507. The second sliding column 1506 passes through the sliding hole of the second fixing block 1510, and the second sliding column 1506 is slidably matched with the sliding hole of the second fixing block 1510;

[0070] The base plate 11 is provided with a third movable groove 1104, and a seventh driving component 1508 is fixedly installed on the bottom of the base plate 11 through a third connecting plate 1509, the output end of the seventh driving component 1508 is fixedly connected to the fixed plate 1507, and the bottom of the vertical plate 1505 passes through the third movable groove 1104 and is fixedly connected to the fixed plate 1507.

[0071] A first fixing sleeve 1602 is fixedly provided on the side of the fixing plate 1507 , a third sliding post 1603 is fixedly installed on the side wall of the first push plate 1601 , the third sliding post 1603 passes through the first fixing sleeve 1602 , and the third sliding post 1603 and the first fixing sleeve 1602 are slidably matched.

[0072] During specific use, after the carton stack is transported to the designated position by the pallet line, the carton gripper mechanism 1 starts working through the drive of the mechanical arm, adjusts the push fork to the appropriate position, adjusts the press plate 1511 to press the carton stack, and then adjusts the lifting fork 1706 to the bottom of the carton stack so that the lifting fork is inserted between the carton stack and the pallet, so that one side of the carton stack is slightly lifted. At this time, control the push fork 1303 to enter the space between the carton stack and the pallet until the entire carton stack is located on the push fork 1303, and the transfer operation of the carton stack can be realized at this time.

[0073] When there are only a few cartons left on the pallet, the carton gripper mechanism 1 reaches the specified position and slightly lifts some cartons through the lifting fork 1706, and then adjusts the position of the pushing fork 1303 so that the plug of the pushing fork 1303 is inserted into the space between the carton and the pallet, and then adjusts the bottom surface of the pressing plate 1511 to be flush with the pallet, and then controls the first pushing plate 1601 to move and push the carton onto the pushing fork. At this time, the pressing plate 1403 is controlled to press down to prevent the cartons from falling off the stack, and finally the robotic arm lifts up and places the carton on the conveyor line.

[0074] In the above embodiments, the first driving component, the second driving component, the third driving component, the fourth driving component, the fifth driving component, the sixth driving component and the seventh driving component are cylinders respectively.

[0075] The paper translation mechanism 2 includes a crossbeam 2104, on which a support assembly 22 is slidably mounted. The support assembly 22 is connected to a suction cup assembly 23 via a lifting assembly 24. The suction cup assembly 23 reciprocates along the crossbeam 2104 via the support assembly 22. An eighth driving component is fixedly mounted on a side wall of the crossbeam 2104, and the eighth driving component is transmission-connected to the support assembly 22.

[0076] A driving wheel 2105 and a driven wheel 2103 are installed on the side wall of the beam 2104. A chain is installed between the driving wheel 2105 and the driven wheel 2103. The chain is fixedly connected to the support assembly 22. When the driving wheel 2105 rotates, the component moving chain 2103 rotates and then the component moving support assembly 22 moves along the beam 2104.

[0077] In this embodiment, the eighth driving component is a driving motor, which is installed on the side wall of the beam 2104 and is connected to the driving wheel 2105 in driving connection.

[0078] Specifically, the driving wheel 2105 and the driven wheel 2103 are gears respectively, which are connected with the chain transmission.

[0079] The side wall of the crossbeam 2104 is fixedly mounted with a slide rail 2101 . The support assembly 22 includes a slide seat 2202 , which is slidably connected to the slide rail 2101 , and a synchronization component is fixedly connected to the slide seat 2202 .

[0080] A clamping block 2204 is fixedly installed on the side of the slide 2202 , and the chain is fixedly installed between the clamping block 2204 and the slide 2202 .

[0081] Specifically, the clamping block 2204 is fixedly connected to the sliding seat 2202 through bolts and other components.

[0082] The support assembly 22 also includes a vertical plate 2201 , a slide 2202 is fixedly mounted on the side wall of the vertical plate 2201 , a support rod 2205 is fixedly mounted on the side of the vertical plate 2201 away from the slide 2202 , and the suction cup assembly 23 is located on the side of the support rod 2205 away from the vertical plate 2201 .

[0083] The side wall of the vertical plate 2201 is further provided with an inclined rod 2203 , one end of the inclined rod 2203 is fixedly connected to the vertical plate 2201 , and the other end of the inclined rod 2203 is fixedly connected to the support rod 2205 .

[0084] The lifting assembly 24 includes a top plate 2403 , a ninth driving component 2401 is fixedly mounted on the bottom surface of the top plate 2403 , a first lifting plate 2301 is fixedly mounted on the output end of the ninth driving component 2401 , and the suction cup assembly 23 is fixedly connected to the first lifting plate 2301 .

[0085] In this embodiment, the ninth driving component 2401 is an oil cylinder or a gas cylinder.

[0086] The first lifting plate 2301 is fixedly mounted with a sliding column 2402 , and the top plate 2403 is mounted with a sliding sleeve 2404 . The sliding column 2402 and the sliding sleeve 2404 correspond to each other in position. The sliding column 2402 passes through the sliding sleeve 2404 , and the sliding column 2402 and the sliding sleeve 2404 are slidably matched.

[0087] The top plate 2403 is fixedly connected to the support rod 2205 , two sliding columns 2402 are provided, and the sliding sleeves 2404 are provided corresponding to the sliding columns 2402 .

[0088] The suction cup assembly 23 includes a connecting column 2302, on which a suction cup 2303 with a solenoid valve 2304 is mounted. The suction cup 2303 is mounted on the connecting column 2302.

[0089] The connecting column 2302 is provided with a third sliding groove 2306 , the solenoid valve 2304 is slidably connected to the third sliding groove 2306 , and the solenoid valve 2304 is installed with a locking member 2307 for fixing the solenoid valve 2304 and the connecting column 2302 .

[0090] Specifically, a first slider 2305 is disposed on the side wall of the solenoid valve 2304 , the first slider 2305 is slidably matched with the third slide groove 2306 , and the locking member 2307 is a bolt.

[0091] The working principle of the paper translation mechanism is as follows: after the carton on the pallet is grabbed, the driving motor works to drive the suction cup assembly 23 to the top of the pallet, and then the suction cup assembly 23 is lowered to a suitable position through the lifting assembly 24, so that the suction cup contacts the paper, the solenoid valve 2304 works, the suction cup generates negative pressure to absorb the paper, and then it is lifted by the lifting assembly 24 and moves to a suitable position along the beam 2104 to put the paper down.

[0092] The third conveyor line is composed of rollers. The third conveyor line 8 is provided with a lifting hole. The carton steering mechanism 3 includes a support frame 35. The support frame 35 can move up and down along the lifting hole. When the support frame 35 rises to be flush with the roller, the lifting hole can be blocked.

[0093] The tenth driving component 3101 and the eleventh driving component 3102 are installed at the bottom of the third conveyor line 8. The tenth driving component 3101 and the eleventh driving component 3102 are respectively connected to the support frame 35 by transmission. The support frame 35 is rotated by the tenth driving component 3101, and the support frame 35 is lifted and lowered by the eleventh driving component 3102. A first baffle assembly is installed above the third conveyor line 8, and the first baffle assembly corresponds to the support frame 35 in position.

[0094] In this embodiment, the support frame 35 is in a "+" shape, and the lifting hole matches the shape of the support frame 35.

[0095] A support plate assembly 32 is fixedly installed at the bottom of the third conveyor line 8. The tenth driving component 3101 and the eleventh driving component 3102 are respectively a driving motor and a reducer fixedly installed at the bottom of the support plate assembly 32. The driving motor is connected to the reducer in a transmission manner. The reducer is installed with a rotating shaft 36, which is slidably connected to the reducer. The support frame 35 is fixedly connected to the top of the rotating shaft 36, and the support frame 35 realizes rotation operation by rotating the reducer.

[0096] Specifically, the support plate assembly 32 includes a first support plate 3201 and a second support plate 3202 . Two first support plates 3201 are provided, and one second support plate 3202 is provided. The second support plate 3202 is located between the two first support plates 3201 .

[0097] A plurality of support columns 101 are fixedly installed at the bottom of the third conveyor line 8, and the first support plate 3201 and the second support plate 3202 are fixedly connected to the support columns 101. The driving assembly 31 is fixedly installed between the two first support plates 3201.

[0098] A fixing plate 37 is fixedly mounted on the top of the rotating shaft 36 , and the supporting frame 35 is fixedly connected to the fixing plate 37 .

[0099] A second lifting plate 34 is installed above the support plate assembly 32, and the second lifting plate 34 is slidably connected to the rotating shaft 36. The support plate assembly 32 is fixedly installed with a twelfth driving component 3303, and the twelfth driving component 3303 is located between the second lifting plate 34 and the support plate assembly 32, and the output end of the twelfth driving component 3303 is fixedly connected to the second lifting plate 34.

[0100] The twelfth driving component 3303 is a cylinder, and the end of the output shaft of the cylinder is fixedly connected to the second lifting plate 34. The support frame 35 drives the second lifting plate 34 to move through the twelfth driving component 3303 to realize the lifting operation.

[0101] Specifically, the twelfth driving component 3303 is fixedly connected to the second supporting plate 3202 , and the second fixing sleeve 3301 is fixedly connected to the second supporting plate 3202 .

[0102] A fifth sliding post 3302 is fixedly disposed at the bottom of the second lifting plate 34 , a second fixing sleeve 3301 is fixedly installed on the support plate assembly 32 , and the fifth sliding post 3302 is slidably matched with the second fixing sleeve 3301 .

[0103] The reducer includes a socket 3103, a key hole 3104 is provided on the side wall of the socket 3103, a key 3602 is installed on the side wall of the rotating shaft 36, the rotating shaft 36 is slidably installed in the socket 3103, the key 3602 is slidably matched with the key hole 3104, and the key 3602 slides up and down along the key hole 3104 when the twelfth driving component 3303 drives the second lifting plate 34 to rise and fall.

[0104] The first baffle assembly includes a thirteenth driving component 39 fixedly arranged above the transmission belt, and the output shaft of the thirteenth driving component 39 is fixedly mounted with a first baffle 38 through a connecting rod 30 , and the first baffle 38 corresponds to the position of the support frame 35 .

[0105] The thirteenth driving component 39 is a cylinder, and the output end of the cylinder is fixedly connected to the first baffle 38 through the connecting rod 22.

[0106] The working process of the carton steering device is as follows: when the carton is in the position of the support frame 35, the first baffle 38 on the box blocking assembly is controlled to fall by the cylinder to block the carton, and then the cylinder of the lifting assembly 33 works to lift the support frame 35 through the second lifting plate 34 to make it higher than the roller, and then the reducer drives the support frame 35 to rotate 180° through the rotating shaft 36; after the steering is completed, the cylinder of the lifting assembly 33 moves again, the second lifting plate 34 and the support frame 35 fall back to their original positions, and the cylinder movement of the box blocking assembly causes the first baffle 38 to rise, the carton passes, and the next step of operation continues.

[0107] The third conveyor line 8 is provided with a gap, and the lifting mechanism 6 is installed in the gap. The lifting mechanism 6 includes a base frame 608, and a liftable lifting roller group 61 is installed on the base frame. The lifting roller group can be flush with the rollers of the third conveyor line 8 on both sides by rising.

[0108] Specifically, the base frame 608 is provided with a vertical beam 601, and a first vertical rail 604 is provided on the vertical beam 601. A second slider 605 is slidably installed on the first vertical rail 604. The second slider 605 is fixedly connected to the side of the second side plate 606. The second side plate 606 is provided with one corresponding to the vertical beam 601. A support plate 609 is fixedly installed at the bottom of the two second side plates 606, and the bottom of the lifting roller group 61 is fixedly connected to the support plate 609.

[0109] A servo motor 602 is fixedly installed on the top of the vertical beam 601, and a gear 603 is fixedly installed on the output end of the servo motor 602. A connecting block 607 is fixedly installed on the side of the second side plate 606 corresponding to the position of the servo motor 602. A chain is installed on the connecting block 607. The chain and the gear 603 are coordinated for transmission. The rotation of the gear drives the side plate up and down through the chain, thereby realizing the lifting and lowering of the lifting roller group 61.

[0110] The box pushing mechanism includes a bracket, the third conveyor line 8 passes through the bracket 703, and a second push plate 702 is arranged corresponding to the roller of the third conveyor line 8 on the side of the bracket 703. A first cylinder 701 is fixedly installed on the side of the bracket 703, and the output end of the first cylinder 701 is fixedly connected to the second push plate 702.

[0111] A second baffle plate 707 is slidably mounted on the top of the bracket 703 and moves up and down along the bracket 703 . The second baffle plate 707 is matched with the second push plate 702 .

[0112] Specifically, a fixed seat 705 is fixedly installed on the top of the bracket 703, a vertical rod 708 is fixedly connected to the top of the second baffle 707, a second vertical rail 708 is fixedly installed on the side of the vertical rod 708, the second vertical rail 708 is slidably connected to the fixed seat 705, a second oil cylinder 704 is fixedly installed on the top of the bracket 703, the output end of the second oil cylinder 704 is fixedly connected to the second baffle 707, and the second oil cylinder 704 controls the second baffle 707 to move up and down along the bracket 703.

[0113] In this embodiment, the position of the first conveyor line close to the third conveyor line is the grabbing position, and the position of the third conveyor line close to the gripper mechanism is the grabbing position.

[0114] During specific use, a forklift is used to place the carton stack fork on the first conveyor line, that is, the roller pallet conveyor line, and the employees unwrap the outer packaging of the carton stack on the unpacking platform. The conveyor line transports the carton stack to the grabbing position, and the carton robot gripper (that is, the gripper mechanism) grabs the carton to the grabbing and placing position of the third conveyor line (roller carton conveyor line). The carton is transported to the elevator via the conveyor line, and the elevator mechanism lifts the carton to the conveying height of the carton packing machine. After that, the carton conveyor transports the carton to the box pushing mechanism, and the box pushing mechanism ① (that is, the box pushing mechanism close to the lifting mechanism) pushes the carton into the conveyor of the carton packing machine. When the production demand is met on the carton packing machine, the carton enters the carton steering device, rotates the carton 180° and enters the box pushing mechanism ② (that is, the box pushing mechanism away from the lifting mechanism), which pushes the carton into the conveyor of the carton packing machine ②. At the same time, carton materials are provided to the two carton packing machines in the forward and reverse directions at the same time.

[0115] After the carton stack is grabbed, the carton pallet and the remaining cartons on it will be moved horizontally to the right paper suction and translation mechanism, which will suck the remaining cartons on the pallet and translate them to the second conveyor line. After the suction is completed, the empty pallet will be moved to the pallet warehouse, which will stack and collect the empty pallets. After collecting multiple empty pallets, the pallet stack will be transported to the end of the second conveyor line, and the empty pallet stack will be forked away by a forklift.

[0116] When the cartons on the conveyor line on the right side of the robot are stacked to a specified height, the cartons will enter the grab and place position for material transportation.

[0117] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A fully automatic carton loading machine, It is characterized in that The invention comprises a first conveyor line (4), a second conveyor line (5) arranged in parallel, and a third conveyor line (8) located at the ends of the first conveyor line (4) and the second conveyor line (5); the ends of the first conveyor line (4) and the second conveyor line (5) are provided with a paper suction translation mechanism (2); the end of the third conveyor line (8) is provided with a gripper mechanism (1); the gripper mechanism (1) corresponds to the position of the paper suction translation mechanism (2); and a lifting mechanism (6), a box pushing mechanism (7), a carton steering mechanism (3) and a box pushing mechanism (7) are sequentially provided at a position of the third conveyor line (8) away from the gripper mechanism (1).

2. The fully automatic carton loading machine according to claim 1, It is characterized in that The gripper mechanism (1) comprises a base plate (11), a connecting frame (18) is mounted on the base plate (11), a push fork (1303) movable along the base plate (11) is mounted on the base plate (11), a lifting fork (1706) is mounted at the bottom of the base plate (11), the lifting fork (1706) is movable laterally or vertically along the base plate (11), and the lifting fork (1706) is arranged in coordination with the push fork (1303); A first slide rail (1103) is fixedly arranged on the base plate (11), a first slide seat (1302) is slidably mounted on the first slide rail (1103), a top of the push fork (1303) is fixedly connected to the first slide seat (1302), a first driving component (1301) is fixedly mounted on the base plate (11), an output end of the first driving component (1301) is connected to the push fork (1303), and the push fork (1303) moves along the base plate (11) through the first driving component (1301); The first sliding seat (1302) is fixedly mounted with a first connecting plate (1304), the base plate (11) is provided with a first movable groove (1101), and the top of the pushing fork (1303) passes through the first movable groove (1101) and is fixedly connected to the first connecting plate (1304).

3. The fully automatic carton loading machine according to claim 2, It is characterized in that A first side plate (1705) is fixedly mounted on the side of the lifting fork (1706); a mounting plate (1701) is movably mounted on the base plate (11); a second driving component (1702) is fixedly mounted on the side of the mounting plate (1701); an output end of the second driving component (1702) is fixedly connected to the first side plate (1705); and the lifting fork (1706) is lifted and lowered by the second driving component (1702); A second slide seat (1707) is slidably mounted on the first slide rail (1103), a second connecting plate (1710) is fixedly mounted on the second slide seat (1707), a second movable groove (1102) is provided on the base plate (11), the second connecting plate (1710) passes through the second slide groove and is fixedly connected to the mounting plate (1701), a third driving component (1709) is fixedly mounted on the bottom surface of the base plate (11), an output end of the third driving component (1709) is fixedly connected to the mounting plate (1701), and the lifting fork (1706) realizes a moving operation along the base plate (11) through the third driving component (1709); A first fixed block (1703) with a sliding hole is fixedly arranged on the side of the mounting plate (1701), a fifth connecting plate (1704) is fixedly arranged on the side of the first side plate (1705), a first sliding column (1708) is vertically installed on the fifth connecting plate (1704), and the first sliding column (1708) slides through the first sliding hole of the first fixed block (1703).

4. The fully automatic carton loading machine according to claim 2, It is characterized in that A vertical plate (1401) is fixedly mounted on the bottom surface of the base plate (11), a fourth driving component (1402) is fixedly mounted on the side wall of the vertical plate (1401), and a pressing plate (1403) is fixedly mounted on the output end of the fourth driving component (1402); A second slide rail (1501) is fixedly mounted on the base plate (11); a third slide seat (1502) is slidably mounted on the second slide rail (1501); the third slide seat (1502) is fixedly connected to a vertical plate (1505); a fifth driving component (1504) is fixedly mounted on the side of the vertical plate (1505); a fixed plate (1507) is mounted on the output end of the fifth driving component (1504); and the fixed plate (1507) is lifted and lowered by the fifth driving component (1504); A first push plate (1601) is movably mounted on the side of the fixed plate (1507), a sixth driving component (1604) is fixedly mounted on the fixed plate (1507), an output end of the sixth driving component (1604) is fixedly connected to the first push plate (1601), and the first push plate (1601) is moved along the base plate (11) by the sixth driving component (1604).

5. The fully automatic carton loading machine according to claim 4, It is characterized in that A fourth connecting plate (1305) is fixedly installed on the side of the fixing plate (1507), a second sliding column (1506) is vertically arranged on the fourth connecting plate (1305), a second fixing block (1510) with a sliding hole is fixedly arranged on the side of the fixing plate (1507), the second sliding column (1506) passes through the sliding hole of the second fixing block (1510), and the second sliding column (1506) is slidably matched with the sliding hole of the second fixing block (1510); A first fixed sleeve (1602) is arranged on the side of the fixed plate (1507), and a third sliding column (1603) is fixedly installed on the side wall of the first push plate (1601). The third sliding column (1603) passes through the first fixed sleeve (1602), and the third sliding column (1603) is slidably matched with the first fixed sleeve (1602).

6. The fully automatic carton loading machine according to claim 1, It is characterized in that The paper suction translation mechanism (2) comprises a crossbeam (2104), a support assembly (22) is slidably mounted on the crossbeam (2104), the support assembly (22) is connected to a suction cup assembly (23) via a lifting assembly (24), the suction cup assembly (23) performs reciprocating motion along the crossbeam (2104) via the support assembly (22), an eighth driving component is fixedly mounted on a side wall of the crossbeam (2104), and the eighth driving component is drivingly connected to the support assembly (22); A driving wheel (2105) and a driven wheel (2103) are installed on the side wall of the crossbeam (2104); a chain (2102) is installed between the driving wheel (2105) and the driven wheel (2103); the chain (2102) is fixedly connected to the support assembly (22); when the driving wheel (2105) rotates, the component moving chain rotates and then the component moving support assembly (22) moves along the crossbeam (2104); The side wall of the crossbeam (2104) is fixedly mounted with a fourth slide rail (2101); the support assembly (22) comprises a fourth slide seat (2202); the fourth slide seat (2202) is slidably connected to the fourth slide rail (2101); and the chain (2102) is fixedly connected to the fourth slide seat (2202); The lifting assembly (24) comprises a top plate (2403), a ninth driving component (2401) is fixedly mounted on the bottom surface of the top plate (2403), a first lifting plate (2301) is fixedly mounted on the output end of the ninth driving component (2401), and the suction cup assembly (23) is fixedly connected to the first lifting plate (2301); The first lifting plate (2301) is fixedly mounted with a fourth sliding column (2402), the top plate (2403) is mounted with a sliding sleeve (2404), the fourth sliding column (2402) and the sliding sleeve (2404) are positioned correspondingly, the fourth sliding column (2402) passes through the sliding sleeve (2404), and the fourth sliding column (2402) and the sliding sleeve (2404) are slidably matched; The suction cup assembly (23) comprises a connecting column (2302), on which a suction cup (2303) with a solenoid valve (2304) is mounted, and a plurality of suction cups (2303) are mounted on the connecting column (2302).

7. The fully automatic carton loading machine according to claim 1, It is characterized in that The third conveyor line (8) is provided with a lifting hole, and a support frame (35) is provided in the lifting hole and can move up and down along the lifting hole. A tenth driving component (3101) and an eleventh driving component (3102) are installed at the bottom of the third conveyor line (8), and the tenth driving component (3101) and the eleventh driving component (3102) are respectively connected to the support frame (35) by transmission. The support frame (35) is rotated by the tenth driving component (3101), and the support frame (35) is lifted by the eleventh driving component (3102). A first baffle (38) is installed above the third conveyor line (8), and the first baffle (38) corresponds to the support frame (35) in position.

8. The fully automatic carton loading machine according to claim 7, It is characterized in that A support plate assembly (32) is fixedly installed at the bottom of the third conveyor line (8); the tenth driving component (3101) and the eleventh driving component (3102) are respectively a driving motor and a reducer fixedly installed at the bottom of the support plate assembly (32); the driving motor is transmission-connected to the reducer; the reducer is transmission-connected to a rotating shaft (36); the rotating shaft (36) is slidably connected to the reducer; the support frame (35) is fixedly connected to the top of the rotating shaft (36); the support frame (35) realizes a rotation operation by rotating the reducer; A fixed plate (37) is fixedly mounted on the top of the rotating shaft (36), and the support frame (35) is fixedly connected to the fixed plate (37).

9. The fully automatic carton loading machine according to claim 8, It is characterized in that A second lifting plate (34) is installed above the support plate assembly (32), the second lifting plate (34) is slidably connected to the rotating shaft (36), a twelfth driving component (3303) is fixedly installed on the support plate assembly (32), the twelfth driving component (3303) is located between the second lifting plate (34) and the support plate assembly (32), and an output end of the twelfth driving component (3303) is fixedly connected to the second lifting plate (34); The twelfth driving component (3303) is a cylinder, the output shaft end of the twelfth driving component (3303) is fixedly connected to the second lifting plate (34), and the support frame (35) drives the second lifting plate (34) to move through the twelfth driving component (3303) to achieve lifting operation; A fifth sliding column (3302) is fixedly arranged at the bottom of the second lifting plate (34), a second fixing sleeve (3301) is fixedly installed on the support plate assembly (32), and the fifth sliding column (3302) is slidably matched with the second fixing sleeve (3301).

10. The fully automatic carton loading machine according to claim 7, It is characterized in that The first baffle (38) comprises a thirteenth driving component (39) fixedly arranged above the transmission belt, the output shaft of the thirteenth driving component (39) is fixedly mounted with the first baffle (38) via a connecting rod (30), and the first baffle (38) corresponds to the position of the support frame (35); The thirteenth driving component (39) is a cylinder, and the output end of the cylinder is fixedly connected to the first baffle (38) via a connecting rod (30).

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